CN109676313A - High-power offshore wind farm drives generator support welding tooling with straight - Google Patents

High-power offshore wind farm drives generator support welding tooling with straight Download PDF

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Publication number
CN109676313A
CN109676313A CN201910139703.5A CN201910139703A CN109676313A CN 109676313 A CN109676313 A CN 109676313A CN 201910139703 A CN201910139703 A CN 201910139703A CN 109676313 A CN109676313 A CN 109676313A
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China
Prior art keywords
plate
support
longitudinal register
straight
several
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CN201910139703.5A
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CN109676313B (en
Inventor
李�杰
宗志明
宋祥涛
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Liyang Leap Electromechanical Co Ltd
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Liyang Leap Electromechanical Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/0426Fixtures for other work
    • B23K37/0435Clamps

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wind Motors (AREA)

Abstract

The present invention relates to a kind of high-power offshore wind farms to drive generator support welding tooling with straight, including pedestal, side positioning plate and positioning component, several locating pieces for being used to support support side plate are respectively fixed on opposite two faces of two sides positioning plate, side positioning plate top is provided with the first clamping component, positioning component includes several located lateral plates and several longitudinal register plates, each longitudinal register plate is parallel with side positioning plate, several locating slots are uniformly provided in longitudinal register plate respectively, several parallel located lateral plates are respectively fixed between adjacent two longitudinal register plate, each located lateral plate and longitudinal register plate are perpendicular, the second clamping component is respectively arranged on located lateral plate.The straight generator support that drives of the more complicated high-power offshore wind farm of structure can be accurately positioned with the straight generator support welding tooling that drives for the high-power offshore wind farm, to realize a welding fabrication, substantially increased processing efficiency, be ensure that welding quality.

Description

High-power offshore wind farm drives generator support welding tooling with straight
Technical field:
The present invention relates to wind-power electricity generation field of machining technology more particularly to a kind of high-power offshore wind farm to drive power generation with straight Machine support welding tooling.
Background technique:
Wind-driven generator is to drive air blade to rotate using wind-force, then promote the speed of rotation through booster engine, to promote Make electrical power generators.Since wind-driven generator structure is complex, heavier-weight, especially 8 megawatts of marine high-power wind Power generator, volume is larger, and therefore, the support volume for installing the wind-driven generator is also larger.Fig. 1 is in the prior art big The straight structural schematic diagram for driving generator support of power offshore wind farm, including support side plate 1, support foreboard or support back plate 2, branch Seat transverse slat 4 and support stringer board 3, since the overall structure of the support is streamlined, structure is less regular, in welding, positions non- Often trouble, typically first welds together support transverse slat 4 and support stringer board 3, then in support transverse slat 4 and support stringer board 3 Surrounding welds support side plate 1 and support foreboard or support back plate 2, needs to carry out multiple bearing in welding process, multidigit is needed to grasp Workmanship cooperates welding, and processing efficiency is very low, needs a large amount of labour of worker, and the product after welding is due to being multiple assembly It forms, precision is poor, and the verticality of support transverse slat 4 and support stringer board 3 is inadequate, to provide inconvenience when wind-driven generator installation.
Summary of the invention:
The purpose of the present invention is in view of the drawbacks of the prior art, provide a kind of accurate positioning securely, convenient welding, Neng Gou great The big high-power offshore wind farm for improving processing efficiency drives generator support welding tooling with straight.
The present invention is achieved through the following technical solutions:
A kind of straight drive generator support welding tooling of high-power offshore wind farm, including pedestal, is arranged in pedestal two sides Side positioning plate and the positioning component being arranged between the positioning plate of two sides, the two sides positioning plate are symmetricly set on pedestal two sides, and two Several locating pieces for being used to support support side plate, the setting of side positioning plate top are respectively fixed on opposite two faces of side positioning plate There are several the first clamping components for clamped seat side plate, the positioning component includes several located lateral plates and several longitudinal directions Positioning plate, each longitudinal register plate is parallel with side positioning plate, and longitudinal register plate is arc-shaped, and the height of longitudinal register plate from Centre is gradually decreased to both sides, is uniformly provided with several locating slots, the locating slot of each longitudinal register plate in longitudinal register plate respectively Between form several placed channels for positioning support stringer board, be respectively fixed between adjacent two longitudinal register plate several equal Capable located lateral plate, each located lateral plate and longitudinal register plate are perpendicular, and each longitudinally positioned plate of located lateral plate Length direction it is evenly distributed, several the second clamping components for clamped seat transverse slat are respectively arranged on located lateral plate.
In order to simplify structure, each longitudinal register board ends are respectively integrally formed with being used to support support foreboard or support The design of the backup plate of back plate, backup plate eliminates the positioning mechanism for needing to be additionally designed for support carriers foreboard or support back plate, Consequently facilitating positioning.
In order to clamp the front and rear part of support, the two sides positioning board ends are connected by connecting plate respectively, the company Several the first clamping components for being used for clamped seat foreboard or support back plate are respectively fixed on fishplate bar.
In a preferred embodiment of the present invention, first clamping component includes fixed block and the rotation that is hinged on fixed block Switch block, the spill spin block top have the hook part for compressing support side plate.
In a preferred embodiment of the present invention, second clamping component includes fixing seat, block, pushing block and latch segment, The fixing seat, block, which respectively correspond, to be fixed on located lateral plate, and the pushing block is arranged in fixing seat, the latch segment with Pushing block connection, pushing block can drive latch segment to move left and right to clamped seat transverse slat.
In addition, being equally applicable to the present invention using the clamp system etc. that common pressing plate and bolt cooperate.
Assembly positioning when welding for the ease of support transverse slat and support stringer board, the side positioning plate pass through several articulation pieces It is connect with base turning, two sides positioning plate can outside 90 degree of overturnings.
Support side plate shifts in process in order to prevent, and side positioning plate one end, which is fixed with, is used to support branch The support base of seat side end.
It can be mounted on automatic soldering device or welding robot for the ease of the welding tooling and carry out automatic welding, institute It states pedestal bottom center and is fixed with centralized positioning disk, which may be implemented by centralized positioning disk.
For the ease of the assembly of located lateral plate, inserting for grafting located lateral plate is offered in the longitudinal register plate Slot.
The beneficial effects of the present invention are: the high-power offshore wind farm passes through each positioning with the straight generator support welding tooling that drives Mechanism matches, and the straight generator support that drives of the more complicated high-power offshore wind farm of structure can be accurately positioned, thus real An existing welding fabrication, substantially increases processing efficiency, ensure that welding quality, in addition the welding tooling can also be with automatic welding Equipment is used cooperatively, and is thus greatly reduced the labor intensity of worker, is improved product quality.
Detailed description of the invention:
Fig. 1 is the straight structural schematic diagram for driving generator support of high-power offshore wind farm in the prior art;
Fig. 2 is the straight schematic perspective view for driving generator support welding tooling of high-power offshore wind farm of the invention;
Fig. 3 is the straight top view for driving generator support welding tooling of high-power offshore wind farm of the invention;
Fig. 4 is the straight bottom view for driving generator support welding tooling of high-power offshore wind farm of the invention;
Fig. 5 is the structural schematic diagram of the first clamping component of the invention;
Fig. 6 is the structural schematic diagram of the second clamping component of the invention;
Fig. 7 is the structural schematic diagram of longitudinal register plate of the invention;
Fig. 8 is that the present invention completes the structural schematic diagram after installation.
Specific embodiment:
The preferred embodiments of the present invention will be described in detail with reference to the accompanying drawing, so that advantages and features of the invention energy It is easier to be understood by those skilled in the art, so as to make a clearer definition of the protection scope of the present invention.The present invention is mentioned The direction term arrived, such as "upper", "lower", "front", "rear", "left", "right", "top", "bottom" etc. are only with reference to annexed drawings Direction.Therefore, the direction term used is to illustrate and understand the present invention, rather than to limit the present invention.
As shown in Figures 2 to 4, a kind of high-power offshore wind farm drives generator support welding tooling with straight, including pedestal 5, sets The side positioning plate 6 in 5 two sides of pedestal and the positioning component that is arranged between two sides positioning plate 6 are set, 5 bottom center of pedestal is solid Surely there is centralized positioning disk 16, the two sides positioning plate 6 is symmetricly set on 5 two sides of pedestal, and side positioning plate 6 passes through several articulation pieces 14 Overturn and connect with pedestal 5, two sides positioning plate 6 can outside 90 degree overturnings, two sides positioning plate 6 with respect to being respectively fixed on two faces Several locating pieces 13 for being used to support support side plate, 6 top of side positioning plate are provided with several first for clamped seat side plate Clamping component 7, described 6 one end of side positioning plate are fixed with the support base 15 for being used to support support side end, and 6 liang of two sides positioning plate End is connected by connecting plate 11 respectively, is respectively fixed on the connecting plate 11 several for clamped seat foreboard or support back plate The first clamping component 7, the positioning component includes several located lateral plates 12 and several longitudinal register plates 9, each longitudinal direction Positioning plate 9 is parallel with side positioning plate 6, and longitudinal register plate 9 is arc-shaped, and the height of longitudinal register plate 9 from centre to both sides by It gradually reduces, is uniformly provided with several locating slots in longitudinal register plate 9 respectively, if being formed between the locating slot of each longitudinal register plate 9 Do the placed channel for positioning support stringer board, each 9 both ends of longitudinal register plate are respectively integrally formed with being used to support support foreboard Or the backup plate 10 of support back plate, several parallel located lateral plates 12, institute are respectively fixed between adjacent two longitudinal register plate 9 It states each located lateral plate 12 and longitudinal register plate 9 is perpendicular, and the length direction of the longitudinally positioned plate 9 of each located lateral plate 12 is equal Even arrangement is respectively arranged with several the second clamping components 8 for clamped seat transverse slat on located lateral plate 12.
As shown in figure 5, first clamping component 7 includes fixed block 71 and the spill spin block 72 being hinged on fixed block 71, 72 top of spill spin block has the hook part 73 for compressing support side plate, and hook part 73 can be by support surrounding and each positioning It realizes and clamps between plate.
As shown in fig. 6, second clamping component 8 includes fixing seat 81, block 84, pushing block 82 and latch segment 83, it is described Fixing seat 81, block 84, which respectively correspond, to be fixed on located lateral plate, and the pushing block 82 is arranged in fixing seat 81, the locking Block 83 is connect with pushing block 82, and pushing block 82 can drive latch segment 83 to move left and right to clamped seat transverse slat.
As shown in fig. 7, the longitudinal register plate 9 is generally arc-shaped, and the height of longitudinal register plate 9 is from centre to both sides It gradually decreases, 9 top of longitudinal register plate is uniformly provided with several locating slots 17, can between the locating slot 17 of each longitudinal register plate 9 Several placed channels are formed to match, 9 both ends of longitudinal register plate are respectively integrally formed with being used to support support foreboard or support The backup plate 10 of back plate, i.e. 9 both ends of longitudinal register plate extend vertically to form backup plate 10 upwards, and backup plate 10 and longitudinal register plate 9 it Between have card slot, support foreboard or support back plate can be resisted against on backup plate 10 and be connected in card slot.It is opened in longitudinal register plate 9 Located lateral plate can be made effectively by the cooperation of same row slot 18 equipped with the slot 18 for grafting located lateral plate It is connected between longitudinal register plate 9.
6 pieces of one are plugged between 3 pieces of longitudinal register plates, 9,3 pieces of longitudinal register plates 9 preferably, devising in the present invention The located lateral plate 12 of formula, certainly, located lateral plate 12 can be designed as split-type, i.e., between two adjacent longitudinal register plates 9 It is plugged with 6 blocks of located lateral plates 12 respectively.
When assembly, as shown in figure 8, two sides positioning plate 6 is flipped outward, it is logical that each support stringer board 3 is placed on positioning first In road, support foreboard or support back plate 2 are connected to longitudinal register board ends, then put respectively in each second clamping component 8 Support transverse slat 4 is set, places support side plate 1 respectively on two sides positioning plate 6, two sides positioning plate 6 is inwardly overturn, two support side plates 1 can compress each support stringer board 3 and support foreboard and support back plate side, at this point, each first clamping component 7 of rotation, first Clamping component 7 can securely fix support foreboard, support back plate, support side plate 1, finally push each second clamping component 8, Second clamping component 8 can clamp each support transverse slat 4, and support transverse slat 4 compresses support stringer board 3, to complete to assemble, i.e., It can carry out manual welding or be sent into automatic soldering device welding.
The embodiments described above only express several embodiments of the present invention, and the description thereof is more specific and detailed, but simultaneously It cannot therefore be construed as limiting the scope of the patent.It should be pointed out that coming for those of ordinary skill in the art It says, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to protection of the invention Range.

Claims (9)

1. a kind of high-power offshore wind farm drives generator support welding tooling with straight, it is characterised in that: including pedestal, be arranged the bottom of at The side positioning plate of seat two sides and the positioning component being arranged between the positioning plate of two sides, the two sides positioning plate are symmetricly set on pedestal Two sides are respectively fixed with several locating pieces for being used to support support side plate, side positioning plate on opposite two faces of two sides positioning plate Top is provided with several the first clamping components for clamped seat side plate, the positioning component include several located lateral plates and Several longitudinal register plates, each longitudinal register plate is parallel with side positioning plate, and longitudinal register plate is arc-shaped, and longitudinal register plate Height gradually decreased from centre to both sides, several locating slots, each longitudinal register plate are uniformly provided in longitudinal register plate respectively Locating slot between form several placed channels for positioning support stringer board, be respectively fixed between adjacent two longitudinal register plate Several parallel located lateral plates, each located lateral plate and longitudinal register plate are perpendicular, and each located lateral plate is along vertical Length direction to positioning plate is evenly distributed, and several the second folders for clamped seat transverse slat are respectively arranged on located lateral plate Tight component.
2. high-power offshore wind farm according to claim 1 drives generator support welding tooling with straight, it is characterised in that: institute Each longitudinal register board ends are stated respectively integrally formed with the backup plate for being used to support support foreboard or support back plate.
3. high-power offshore wind farm according to claim 2 drives generator support welding tooling with straight, it is characterised in that: institute It states two sides positioning board ends to connect by connecting plate respectively, be respectively fixed on the connecting plate several for clamped seat foreboard Or the first clamping component of support back plate.
4. high-power offshore wind farm according to claim 1 or 3 drives generator support welding tooling with straight, feature exists In the spill spin block that: first clamping component includes fixed block and is hinged on fixed block, the spill spin block top, which has, to be used for The hook part of compressing support side plate.
5. high-power offshore wind farm according to claim 1 drives generator support welding tooling with straight, it is characterised in that: institute Stating the second clamping component includes fixing seat, block, pushing block and latch segment, and the fixing seat, block, which respectively correspond, is fixed on transverse direction On positioning plate, the pushing block is arranged in fixing seat, and the latch segment is connect with pushing block, and pushing block can drive latch segment to move left and right To clamped seat transverse slat.
6. high-power offshore wind farm according to claim 1 drives generator support welding tooling with straight, it is characterised in that: institute Side positioning plate is stated to connect by several articulation pieces with base turning.
7. high-power offshore wind farm according to claim 1 drives generator support welding tooling with straight, it is characterised in that: institute It states side positioning plate one end and is fixed with the support base for being used to support support side end.
8. high-power offshore wind farm according to claim 1 drives generator support welding tooling with straight, it is characterised in that: institute It states pedestal bottom center and is fixed with centralized positioning disk.
9. high-power offshore wind farm according to claim 1 drives generator support welding tooling with straight, it is characterised in that: institute State the slot offered in longitudinal register plate for grafting located lateral plate.
CN201910139703.5A 2019-02-26 2019-02-26 High-power offshore wind power is with directly driving generator support welding frock Active CN109676313B (en)

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Application Number Priority Date Filing Date Title
CN201910139703.5A CN109676313B (en) 2019-02-26 2019-02-26 High-power offshore wind power is with directly driving generator support welding frock

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Application Number Priority Date Filing Date Title
CN201910139703.5A CN109676313B (en) 2019-02-26 2019-02-26 High-power offshore wind power is with directly driving generator support welding frock

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CN109676313B CN109676313B (en) 2024-05-28

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110576284A (en) * 2019-08-30 2019-12-17 天津市伟泰轨道交通装备有限公司 Steel platform welding turning device
CN113084429A (en) * 2021-04-08 2021-07-09 中国水利水电夹江水工机械有限公司 Manufacturing method of double-wall steel pipe sheet

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CN101239431A (en) * 2008-03-18 2008-08-13 南通三九焊接机器制造有限公司 Diesel engine base, engine base frame automatically welding workstation
CN206839391U (en) * 2017-06-14 2018-01-05 天津宏华焊研机器人科技有限公司 A kind of Double-station welding work station for engine seat for automobile
CN108247303A (en) * 2018-04-11 2018-07-06 哈尔滨电机厂有限责任公司 A kind of assemblage of stator base welding technique
CN109759792A (en) * 2019-02-26 2019-05-17 溧阳市飞跃机电有限公司 High-power offshore wind farm drives generator support manufacturing process and tooling with straight
CN209647898U (en) * 2019-02-26 2019-11-19 溧阳市飞跃机电有限公司 The tooling of generator support is directly driven for high-power offshore wind farm
CN209648213U (en) * 2019-02-22 2019-11-19 溧阳市飞跃机电有限公司 The straight processing tool for driving generator support of high-power offshore wind farm
CN209647977U (en) * 2019-02-26 2019-11-19 溧阳市飞跃机电有限公司 High-power offshore wind farm drives generator support welding tooling with straight

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101239431A (en) * 2008-03-18 2008-08-13 南通三九焊接机器制造有限公司 Diesel engine base, engine base frame automatically welding workstation
CN206839391U (en) * 2017-06-14 2018-01-05 天津宏华焊研机器人科技有限公司 A kind of Double-station welding work station for engine seat for automobile
CN108247303A (en) * 2018-04-11 2018-07-06 哈尔滨电机厂有限责任公司 A kind of assemblage of stator base welding technique
CN209648213U (en) * 2019-02-22 2019-11-19 溧阳市飞跃机电有限公司 The straight processing tool for driving generator support of high-power offshore wind farm
CN109759792A (en) * 2019-02-26 2019-05-17 溧阳市飞跃机电有限公司 High-power offshore wind farm drives generator support manufacturing process and tooling with straight
CN209647898U (en) * 2019-02-26 2019-11-19 溧阳市飞跃机电有限公司 The tooling of generator support is directly driven for high-power offshore wind farm
CN209647977U (en) * 2019-02-26 2019-11-19 溧阳市飞跃机电有限公司 High-power offshore wind farm drives generator support welding tooling with straight

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110576284A (en) * 2019-08-30 2019-12-17 天津市伟泰轨道交通装备有限公司 Steel platform welding turning device
CN113084429A (en) * 2021-04-08 2021-07-09 中国水利水电夹江水工机械有限公司 Manufacturing method of double-wall steel pipe sheet

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