CN101235601A - Method for processing inverse batik jean - Google Patents
Method for processing inverse batik jean Download PDFInfo
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- CN101235601A CN101235601A CNA2008100521569A CN200810052156A CN101235601A CN 101235601 A CN101235601 A CN 101235601A CN A2008100521569 A CNA2008100521569 A CN A2008100521569A CN 200810052156 A CN200810052156 A CN 200810052156A CN 101235601 A CN101235601 A CN 101235601A
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Abstract
The invention relates to a method for manufacturing anti-wax printing denim, which comprises: firstly, coating resist agent, evenly coating the resist agent or printing resist agent patterns, wherein the resist agent is composed of mix-melting cured materials of the following mass percent formula: paraffin: plasticizing agent SS-202=(95-5):(5-95), the technical temperature for coating the resist agent is 70-95DEG C, the amount of the resist agent is 250-400g for textile each meter, secondly, crackling stria, cracking stria for the denim after coating the resist agent under the room temperature for 1-3 times, thirdly, stripping color, using color striping solution to strip color for the denim after cracking the stria under room temperature, wherein the color stripping solution is sodium hypochlorite solution 3-30g/L of available chlorine or potassium permanganate solution 5-30g/L, fourthly, post-processing, arranging the denim after stripping color into hot water with the temperature of 90-95DEG C to remove the resist agent, then soaping once or twice with the temperature of 50-60DEG C, water-washing once or twice under the room temperature, drying, and obtaining the anti-wax printing denim.
Description
Technical field
The present invention relates to a kind of textile dyeing technology, be specially a kind of processing method of oppositely utilizing wax printing technology to make denim.
Background technology
Jean facing material has entered from the west since China, enjoys consumer's welcome.At present colored and stamp denim is fashion and having a great vogue especially.Batiks is the personalized textiles that China's one big class has national characters and stylishness.It can be widely used in every field such as clothes, furnishings, home textile product.Traditional wax printing technology also is applied on the denim product.Because special aesthetic feeling style and the not reproducible personalization features of batiks, be subjected to domestic and international consumer's favor, young people especially, value-added content of product is quite high.Traditional wax-dyeing process is to adopt one or more materials in beeswax, rosin and the paraffin as resist agent, be applied on the weaving face fabric, dye then, because the existence of resist agent, there is the place (being floral designs) of resist agent not paint, the wax line occurring is colored effect, therefore is called " batik ".But adopt pure rosin as resist agent, exist following shortcoming: 1. because rosin is more crisp, therefore can not obtain meticulous wax line pattern, product specification is difficult to improve; 2. because the adhesive force and the penetrability of rosin are higher, and the resist printing effect is very strong, therefore the dyeing back is very difficult to the removing of rosin, complex process; 3. the work production environment that removes rosin is seriously polluted.
Summary of the invention
At the deficiencies in the prior art, the technical problem to be solved in the present invention is, designs a kind of processing method of inverse batik jean, and this processing method wax line is meticulous, the artistic effect uniqueness, the high and control easily of printing quality, resist agent easily reclaims, energy savings reduces and pollutes, and improves advantages such as work situation.
The technical scheme that the present invention solve the technical problem is, designs a kind of processing method of inverse batik jean, and this processing method is following technology:
1. be coated with seal resist agent: on denim, evenly apply resist agent or print the resist agent pattern; Described resist agent is the mixing solidfied material of following mass percent prescription: paraffin: plasticizer SS-202=(95--5): (5--95); The described technological temperature that is coated with seal resist agent is 70-95 ℃, and the resist agent consumption is a 250-400g/ rice weight fabric;
2. broken line; At room temperature carry out 1-3 broken line processing to being coated with the denim of seal behind the resist agent;
3. strip: the denim after broken line is handled at room temperature carries out stripping treatment with the liquid of stripping; The described liquid of stripping is the liquor potassic permanganate of the liquor natrii hypochloritis or the 5-30g/L of 3-30g/L effective chlorine;
4. post processing: the denim after stripping is placed on remove resist agent in 90-95 ℃ the hot water and handle after, again through 1-2 time 50-60 ℃ soap and the washing of 1-2 room temperature after, dry promptly.
Compare with the existing mode of production of making resist agent with rosin, the processing method of inverse batik jean of the present invention replaces traditional rosin with novel resist agent, utilize wax printing technology printing and dyeing processing denim with reverse flow process, it is meticulous to have a wax line, the artistic effect uniqueness, the printing quality height, product quality is controlled easily, and resist agent reclaims easily, energy savings, reduce and pollute, improve advantages such as work situation.
Description of drawings
Fig. 1 is the product effect photo figure of a kind of embodiment of processing method of inverse batik jean of the present invention;
Fig. 2 is the sample pattern effect photo figure of the another kind of embodiment of processing method of inverse batik jean of the present invention;
Fig. 1 is the sample pattern effect photo figure of another embodiment of processing method of inverse batik jean of the present invention.
The specific embodiment
Further narrate the present invention below in conjunction with embodiment:
The processing method of inverse batik jean of the present invention (hereinafter to be referred as method), this method is processed at the product denim, adopts following technology:
1. be coated with seal resist agent: on processing lining denim, evenly apply resist agent or print resist agent pattern (be called traditionally and wax or wax); Described resist agent is the mixing solidfied material of following mass percent prescription: paraffin: plasticizer SS-202=(95--5): (5--95); The described technological temperature that is coated with seal resist agent is 70-95 ℃, and the resist agent consumption is a 250-400g/ rice weight fabric; Described processing lining denim is the denim that dyed look; Described coating processes can adopt machinery to pad method to carry out; Described printing resist agent pattern can adopt the ROTARY SCREAM PRINTING method to finish.
2. broken line; The denim that is coated with after seal resist agent is handled is at room temperature carried out 1-3 broken line processing; Described broken line is handled can adopt extruding, rub with mechanical means such as roll extrusion and finish.This technology can make the wax layer (resist agent layer) on the denim be broken at random lines, pattern or decorative pattern.The resist agent at described broken place has lost the resist printing effect to this place's denim, allows dye liquor (material) to enter on the denim at this place in other words and dyes.
3. strip: the denim after broken line is handled at room temperature carries out stripping treatment with the liquid of stripping; The described liquid of stripping is the liquor potassic permanganate of the liquor natrii hypochloritis or the 5-30g/L of 3-30g/L effective chlorine.The denim color that stripping treatment can make the cracked broken line place that removes of resist agent or not apply the resist agent place comes off, and forms white or light decorative pattern.The described liquid of stripping is conventional industrial material, is easy to obtain and use.
4. post processing: the denim after stripping is removed resist agent (dewaxing) handle, it is 90-95 ℃ hot water that described dewaxing treatment adopts temperature, and then through 1-2 time 50-60 ℃ soap and the washing of 1-2 room temperature after, dry promptly.The described technology of soaping and washing is same as prior art.
One of key technology of the inventive method is to have designed novel resist agent.Described resist agent has selected for use the paraffin of proper proportion and plasticizer SS-202 as the resist printing material, and it has easy recovery, and energy savings reduces water and pollutes, and improves characteristics such as work situation.
Another key technology of the inventive method is " anti-batik " technology.So-called anti-batik is meant that integral body or part apply resist agent to dying the denim of look, after broken line is handled, carries out the staining technique of stripping treatment again.Wax earlier with tradition, dye, the batik program of back dewaxing is opposite, and anti-wax printing technology is first dyeing, after waxing, the processing method that dewaxes again after stripping.In anti-batik method, the final chromatic colour effect in place (color or pattern) that contains resist agent, dyestuff is destroyed to fade or becomes white because of the effect of the liquid of stripping makes and do not have the place of resist agent or the broken part of resist agent, produces white or light wax line effect.The inventive method is because the processing lining is the denim of look of printing and dyeing, the design space of product is very big or applied widely, particularly broken line effect produces at random, there is not the cracks of resist agent or resist agent to be stripped, therefore on denim after the dyeing, can occur fading and " returning white " phenomenon, and occur with the meticulous wax line pattern of personalization, have unique artistic effect.
The present invention does not address part and is applicable to prior art.
Provide specific embodiments of the invention below
Embodiment 1
At first on the denim trousers, pad coating resist agent; The mass percent prescription of resist agent is a paraffin: plasticizer SS-202=95: 5; The technological temperature that applies resist agent is 70 ℃, and the resist agent consumption is a 260g/ rice weight fabric; Carrying out 1 broken line under the denim room temperature after then last resist agent being handled handles; And then the denim after broken line handled at room temperature adopts the liquor natrii hypochloritis of 5g/L effective chlorine to carry out stripping treatment for the liquid of stripping; At last the denim after stripping being adopted temperature is that 90 ℃ hot water dewaxing handles, after the dewaxing treatment, again through 2 times 50 ℃ soap and the washing of 1 room temperature after, oven dry promptly gets (referring to Fig. 1).
Embodiment 2
At first on denim, pad even coating resist agent; The mass percent prescription of resist agent is a paraffin: plasticizer SS-202=80: 20; The technological temperature that applies resist agent is 80 ℃, and the resist agent consumption is a 300g/ rice weight fabric; Carrying out 1 broken line under the denim room temperature after then last resist agent being handled handles; And then the denim after broken line handled at room temperature adopts the liquor natrii hypochloritis of 8g/L effective chlorine to carry out stripping treatment for the liquid of stripping; At last the denim after stripping being adopted temperature is that 95 ℃ hot water dewaxing handles, after the dewaxing treatment, again through 2 times 60 ℃ soap and the washing of 1 room temperature after, oven dry is promptly.
Embodiment 3
At first cylinder is printed the resist agent pattern on denim; The mass percent prescription of resist agent is a paraffin: plasticizer SS-202=10: 90; The technological temperature of printing resist agent is 90 ℃, and the resist agent consumption is a 200g/ rice weight fabric; Denim after then last resist agent being handled at room temperature carries out 2 broken lines to be handled; And then the denim after broken line handled at room temperature adopts the liquor natrii hypochloritis of 30g/L effective chlorine to carry out stripping treatment for the liquid of stripping; At last the denim after stripping being adopted temperature is that 95 ℃ hot water dewaxing handles, after the dewaxing treatment, again through 2 times 60 ℃ soap and the washing of 2 room temperatures after, oven dry is promptly.
Embodiment 4
At first on denim, pad even coating resist agent; The mass percent prescription of resist agent is a paraffin: plasticizer SS-202=50: 50; The technological temperature that applies resist agent is 85 ℃, and the resist agent consumption is a 350g/ rice weight fabric; Carrying out 2 broken lines under the denim room temperature after then last resist agent being handled handles; And then the denim after broken line handled at room temperature adopts the liquor natrii hypochloritis of 20g/L effective chlorine to carry out stripping treatment for the liquid of stripping; At last the denim after stripping being adopted temperature is that 90 ℃ hot water dewaxing handles, after the dewaxing treatment, again through 2 times 60 ℃ soap and the washing of 2 room temperatures after, oven dry promptly gets (referring to Fig. 2).
Embodiment 5
At first cylinder is printed the resist agent pattern on denim; The mass percent prescription of resist agent is a paraffin: plasticizer SS-202=15: 85; The technological temperature that applies resist agent is 90 ℃, and the resist agent consumption is a 200g/ rice weight fabric; Carrying out 1 broken line under the denim room temperature after then last resist agent being handled handles; And then the denim after broken line handled at room temperature adopts the 10g/L liquor potassic permanganate to carry out stripping treatment for the liquid of stripping; At last the denim after stripping being adopted temperature is that 90 ℃ hot water dewaxing handles, after the dewaxing treatment, again through 2 times 55 ℃ soap and the washing of 1 room temperature after, oven dry is promptly.
Embodiment 6
At first on denim, pad even coating resist agent; The mass percent prescription of resist agent is a paraffin: plasticizer SS-202=40: 60; The technological temperature that applies resist agent is 90 ℃, and the resist agent consumption is a 280g/ rice weight fabric; Carrying out 2 broken lines under the denim room temperature after then last resist agent being handled handles; And then the denim after broken line handled at room temperature adopts the 30g/L liquor potassic permanganate to carry out stripping treatment for the liquid of stripping; At last the denim after stripping being adopted temperature is that 90 ℃ hot water dewaxing handles, after the dewaxing treatment, again through 2 times 50 ℃ soap and the washing of 2 room temperatures after, oven dry is promptly.
Embodiment 7
At first on denim, pad even coating resist agent; The mass percent prescription of resist agent is a paraffin: plasticizer SS-202=70: 30; The technological temperature that applies resist agent is 80 ℃, and the resist agent consumption is a 300g/ rice weight fabric; Carrying out 2 broken lines under the denim room temperature after then last resist agent being handled handles; And then the denim after broken line handled at room temperature adopts the 5g/L liquor potassic permanganate to carry out stripping treatment for the liquid of stripping; At last the denim after stripping being adopted temperature is that 90 ℃ hot water dewaxing handles, after the dewaxing treatment, again through 2 times 55 ℃ soap and the washing of 2 room temperatures after, oven dry is promptly.
Embodiment 8
At first on denim, pad even coating resist agent; The mass percent prescription of resist agent is a paraffin: plasticizer SS-202=50: 50; The technological temperature that applies resist agent is 85 ℃, and the resist agent consumption is a 360g/ rice weight fabric; Carrying out 2 broken lines under the denim room temperature after then last resist agent being handled handles; And then the denim after broken line handled at room temperature adopts the 10g/L liquor potassic permanganate to carry out stripping treatment for the liquid of stripping; At last the denim after stripping being adopted temperature is that 90 ℃ hot water dewaxing handles, after the dewaxing treatment, again through 2 times 55 ℃ soap and the washing of 1 room temperature after, oven dry promptly gets (referring to Fig. 3).
Claims (1)
1. the processing method of an inverse batik jean, this processing method is following technology:
(1) is coated with seal resist agent: on denim, evenly apply resist agent or print the resist agent pattern; Described resist agent is the mixing solidfied material of following mass percent prescription: paraffin: plasticizer SS-202=(95--5): (5--95); The described technological temperature that is coated with seal resist agent is 70-95 ℃, and the resist agent consumption is a 250-400g/ rice weight fabric;
(2). broken line; At room temperature carry out 1-3 broken line processing to being coated with the denim of seal behind the resist agent;
(3). strip: the denim after broken line is handled at room temperature carries out stripping treatment with the liquid of stripping; The described liquid of stripping is the liquor potassic permanganate of the liquor natrii hypochloritis or the 5-30g/L of 3-30g/L effective chlorine;
(4). post processing: the denim after stripping is placed on remove resist agent in 90-95 ℃ the hot water and handle after, again through 1-2 time 50-60 ℃ soap and the washing of 1-2 room temperature after, dry promptly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2008100521569A CN101235601A (en) | 2008-01-25 | 2008-01-25 | Method for processing inverse batik jean |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2008100521569A CN101235601A (en) | 2008-01-25 | 2008-01-25 | Method for processing inverse batik jean |
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| CN101235601A true CN101235601A (en) | 2008-08-06 |
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| CNA2008100521569A Pending CN101235601A (en) | 2008-01-25 | 2008-01-25 | Method for processing inverse batik jean |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105256529A (en) * | 2014-06-30 | 2016-01-20 | 耿云花 | Dyeing method of vat dye for pure cotton fabric |
| CN111058134A (en) * | 2019-11-30 | 2020-04-24 | 黑牡丹纺织有限公司 | Composite jean yarn and manufacturing method thereof |
| CN113005763A (en) * | 2021-02-25 | 2021-06-22 | 广东溢达纺织有限公司 | Fabric fluorescence removing method and fabric processing method |
-
2008
- 2008-01-25 CN CNA2008100521569A patent/CN101235601A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105256529A (en) * | 2014-06-30 | 2016-01-20 | 耿云花 | Dyeing method of vat dye for pure cotton fabric |
| CN111058134A (en) * | 2019-11-30 | 2020-04-24 | 黑牡丹纺织有限公司 | Composite jean yarn and manufacturing method thereof |
| CN111058134B (en) * | 2019-11-30 | 2022-03-11 | 黑牡丹纺织有限公司 | Composite jean yarn and manufacturing method thereof |
| CN113005763A (en) * | 2021-02-25 | 2021-06-22 | 广东溢达纺织有限公司 | Fabric fluorescence removing method and fabric processing method |
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Open date: 20080806 |