CN101209528A - Cooling device for cutting process - Google Patents

Cooling device for cutting process Download PDF

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Publication number
CN101209528A
CN101209528A CNA2006101554787A CN200610155478A CN101209528A CN 101209528 A CN101209528 A CN 101209528A CN A2006101554787 A CNA2006101554787 A CN A2006101554787A CN 200610155478 A CN200610155478 A CN 200610155478A CN 101209528 A CN101209528 A CN 101209528A
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China
Prior art keywords
gas
magnetic valve
temperature
computer
gas mixer
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Pending
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CNA2006101554787A
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Chinese (zh)
Inventor
王秋成
张召明
王益嗣
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Zhejiang University of Technology ZJUT
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Zhejiang University of Technology ZJUT
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Application filed by Zhejiang University of Technology ZJUT filed Critical Zhejiang University of Technology ZJUT
Priority to CNA2006101554787A priority Critical patent/CN101209528A/en
Publication of CN101209528A publication Critical patent/CN101209528A/en
Pending legal-status Critical Current

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Abstract

The invention provides a cutting processing cooling device, comprising a low-temperature liquid storage tank 9, a gas mixing room 8, a compressed air filter 3, a pipe joint, a liquid nitrogen conveying pipe, electromagnetic valves 1, 2, 4, a pressure sensor 6, a temperature sensor 7, a control module, a detection module, a computer (industrial computer, micro-computer or singlechip), a display, a keyboard, and a signal line. The low-temperature liquid storage tank 9 is connected with the gas mixing room 8 through a gas conveying pipe and the electromagnetic valve 4; the compressed air is connected with the gas mixing room 8 through the gas conveying pipe, the filter 3 and the electromagnetic valve 2; the low-temperature gas and the normal-temperature gas are mixed in the mixing room; the output of the gas mixing room 8 passes through the gas conveying pipe and the electromagnetic valve 1; the temperature sensor 7 and the pressure sensor 6 in the gas mixing room 8 are connected with the detection module through the signal line; the electromagnetic valve 1, the electromagnetic valve 2 and the electromagnetic valve 4 are connected with the control module through the control signal line; the control module and the detection module are connected with the computer through communication lines.

Description

Cooling device for cutting process
Technical field
The present invention be a kind of based on the green manufacturing theory pollution-free cooling device for cutting process, can be applicable in the machining such as turning in the industrial production, drilling, milling, grinding.
Background technology
Along with popularizing and the raising of cutter manufacturing technology of numerical controlization, the working (machining) efficiency of Metal Cutting Machine Tool is more and more higher, heat in metal cutting that is produced and point of a knife temperature rise are also more and more faster thereupon, more and more higher, the consumption of cutting fluid is also increasing, its ratio shared in processing cost is also increasing, even has reached 15%, makes the processing cost of machine components rise gradually; Early 1990s, developed country is around the influence problem of process of metal working to environment, carried out conscientious investigation, point out that cutting fluid is the pollution sources of machining industry, being embodied in of it: the high temperature that produces makes the cutting fluid volatilization that nebulizes, contaminated air in (1) cutting and the Grinding Process.(2) discharging pollutes the environment contaminated land, water source and air if cutting fluid is not treated.(3) supply of cutting fluid and administrative expenses, particularly poisonous and harmful cutting fluid and adhesive tape have the smear metal disposal cost of cutting fluid quite high, have increased production cost greatly.(4) additive in the cutting fluid (as S, Cl) can cause the potential quality accident of part, as intercrystalline corrosion etc.Under this situation, national governments all appropriate special money and subsidize the research that is processed as the DRY CUTTING processing technology of purpose with cleaning.At present, American-European popular high speed and dry cutting method, and Germany is in world lead level.According to the calendar year 2001 statistics, the enterprise of Germany existing about 8% adopts this technology.The more employing half dry type cutting method of Japan, as the low-temperature cold wind cutting, the air-flow cutting.On the 19th Tokyo International Machine Tool Exhibition in 1998, there are 43 to have half dry type cutting function in 69 Japanese exhibition lathes.Do not use the process technology of cutting fluid to become the major subjects that the metal cutting processing industry is faced, i.e. dry type, half dry type cutting method.
Utilize cryogenic gas to replace cutting fluid can effectively solve the heat in metal cutting problem in the working angles and not produce pollution, but the device of common conveying cutting fluid can not satisfy the needs of transporting low temperature gas.
Summary of the invention
The present invention will solve the dispensing problem of cutting with cryogenic gas, and the device of a kind of suitable transporting low temperature gas to cutting zone is provided.
Cooling device for cutting process of the present invention, comprise cryogenic liquid hold-up tank 9, gas mixer chamber 8, compressed-air filter 3, pipe joint, the liquid nitrogen carrier pipe, magnetic valve 1,2,4, pressure sensor 6, temperature sensor 7, control module, detection module, computer (industrial computer, microcomputer or single-chip microcomputer), display, keyboard, holding wire, cryogenic liquid hold-up tank 9 passes through appendix, magnetic valve 4 inserts gas mixer chamber 8, compressed air is by appendix process filter 3, magnetic valve 2 inserts gas mixer chamber 8, cryogenic gas and gas at normal temperature are mixed at mixing chamber, and appendix is passed through in the output of gas mixer chamber 8, magnetic valve 1; The temperature sensor 7 that is contained in the gas mixer chamber 8 is connected with detection module by holding wire with pressure sensor 6; Magnetic valve 1, magnetic valve 2 and magnetic valve 4 are connected with control module by control signal wire; Control module links to each other with computer by order wire with detection module.
The course of work of this device is as follows: 1. device is opened, compressed air via filter filtering moisture, dust and other non-air impurity wherein after 3 appendixs and magnetic valve 2 feeds gas mixer chambers, liquid nitrogen directly feeds gas mixer chamber via appendix and magnetic valve 4, the two is after gas mixer chamber fully mixes, and its mist is via efferent duct, magnetic valve 1 and nozzle ejection.2. the course of work of hardware circuit: when device is opened, it at first is each device of initialization, whether the inquiry user sprays the desired temperature of gas again surely, then changes the manual subprogram that parameter is set over to if the user will reset temperature, otherwise the design temperature when reading task; Measure the Current Temperatures of gas mixer chamber then, compare current temperature value and set temperature value, if current temperature value and set temperature value equate, then magnetic valve is failure to actuate, if current temperature value and set temperature value are unequal, then with the action of the difference T control magnetic valve of current temperature value and set temperature value: when T>0, increase the flow of liquid nitrogen, reduce compressed-air actuated flow; When T<0, reduce the flow of liquid nitrogen, increase compressed-air actuated flow, thereby change liquid nitrogen and the compressed-air actuated ratio that feeds gas mixer chamber, till the temperature of gas mixer chamber reaches design temperature.Detect the pressure in the gas mixer chamber simultaneously, when pressure meets or exceeds maximum permissible value, pressure sensor sends an interrupt signal, computer just changes interrupt handling routine over to, thereby the flow of control magnetic valve 2 and magnetic valve 4 reduces the gas that enters gas mixer chamber, to prevent the super-pressure blast.
The style of work principle of installing whole hardware and circuit thereof is as follows: this device adopts liquid nitrogen and fuel-air mixture compression body or liquid nitrogen to replace cutting fluid that machining area is cooled off, the user can setting device the temperature of ejection gas, range of set temperature can be the arbitrary temp value between normal temperature and-100 ℃, and the mixed proportion of liquid nitrogen and two kinds of compositions of fuel-air mixture compression body is by the desired temperature decision of user.Circuit part is a core with computer and multifunctional data acquisition card solenoid valve control circuit, and computer is mainly used in the functions such as management of real-time control test process, data processing, storage, system management and data; Multifunctional data acquisition card is finished the collection of temperature data and pressure data; Modulate circuit amplifies sensor signal; Solenoid valve control circuit is the output control circuit that photoelectricity is isolated, and is used to control the action of each magnetic valve, and photoelectricity is isolated can prevent the interference of strong power system to computer system; Temperature sensor uses the wide sensor (can adopt the thermocouple sensor temperature-measuring range to be generally-200 ℃~200 ℃, or the thermal resistance sensor temperature-measuring range being-200 ℃~85 ℃) of temperature-measuring range; Pressure sensor mainly provides superpressure interrupt signal (can adopt pressure switch).
This device compared with prior art has following advantage and beneficial effect: (1) this device is by computer controlled automatic, and is easy and simple to handle; (2) this device adopts liquid nitrogen to replace traditional cutting fluid, can effectively reduce the temperature of cutting region; (3) expenses such as storage relevant and processing have been saved with cutting fluid; (4) it is pollution-free using the outstanding advantage of this device.
Description of drawings:
Fig. 1 is temperature automatically controlled sub-zero machining processing cooling device structural representation;
Fig. 2 is the hardware circuit block diagram;
Fig. 3 is a superpressure interrupt routine flow chart;
Fig. 4 is the main program flow chart of computer control temperature;
Fig. 5 is the flow chart of temperature control subprogram.
The specific embodiment
Cooling device for cutting process of the present invention, comprise cryogenic liquid hold-up tank 9, gas mixer chamber 8, compressed-air filter 3, pipe joint, the liquid nitrogen carrier pipe, magnetic valve 1,2,4, pressure sensor 6, temperature sensor 7, control module, detection module, computer (industrial computer, microcomputer or single-chip microcomputer), display, keyboard, holding wire, cryogenic liquid hold-up tank 9 passes through appendix, magnetic valve 4 inserts gas mixer chamber 8, compressed air is by appendix process filter 3, magnetic valve 2 inserts gas mixer chamber 8, cryogenic gas and gas at normal temperature are mixed at mixing chamber, and appendix is passed through in the output of gas mixer chamber 8, magnetic valve 1; The temperature sensor 7 that is contained in the gas mixer chamber 8 is connected with detection module by holding wire with pressure sensor 6; Magnetic valve 1, magnetic valve 2 and magnetic valve 4 are connected with control module by control signal wire; Control module links to each other with computer by order wire with detection module.
According to shown in Figure 1, design, make or choose each parts of this device and connect each parts by diagramatic way; For example: cryogenic liquid hold-up tank 9 can be selected auto-pressurizing cryogenic liquid hold-up tank for use, gas mixer chamber 8 can select for use alloy steel material to be processed into, appendix can be made with plastic-aluminum pipe or the good material of other thermal insulations, the pipe joint that pipe joint is acted charitably with sealing, magnetic valve is selected electromagnetic flow valve or digital stream metered valve for use, and each parts is chosen and made that good back by specification is described to be installed and be connected.
Computer can be selected 8051 series monolithics for use, display can be selected the small size LCDs for use, the output control circuit that solenoid valve control circuit selects for use photoelectricity to isolate, temperature sensor is selected copper constantan type thermocouple sensor (temperature-measuring range is generally-200 ℃~200 ℃) or metal fever resistance sensor (temperature-measuring range is-200 ℃~85 ℃) for use, also can use integrated temperature sensor, pressure sensor can be selected pressure switch for use, and each components and parts is by connection shown in Figure 2.
Press each program flow diagram establishment computer software control program of Fig. 3~Fig. 5, and the storage of input computer memory.
As shown in Figure 6, this device is applied to surface grinding machine, replace original cutting fluid spray system with this device, nozzle by this device directly will contain low temperature nitrogen and air gas mixture or pure liquid nitrogen spraying can be taken away a large amount of heat that grinding produces to grinding area, reduces the temperature of grinding area effectively.

Claims (1)

1. cooling device for cutting process, it is characterized in that comprising cryogenic liquid hold-up tank (9), gas mixer chamber (8), compressed-air filter (3), pipe joint, the liquid nitrogen carrier pipe, magnetic valve (1), (2), (4), pressure sensor (6), temperature sensor (7), control module, detection module, computer, display, keyboard, holding wire, cryogenic liquid hold-up tank (9) passes through appendix, magnetic valve (4) inserts gas mixer chamber (8), compressed air is by appendix process filter (3), magnetic valve (2) inserts gas mixer chamber (8), cryogenic gas and gas at normal temperature are mixed at mixing chamber, and appendix is passed through in the output of gas mixer chamber (8), magnetic valve (1); The temperature sensor (7) that is contained in the gas mixer chamber (8) is connected with detection module by holding wire with pressure sensor (6); Magnetic valve (1), magnetic valve (2) and magnetic valve (4) are connected with control module by control signal wire; Control module links to each other with computer by order wire with detection module.
CNA2006101554787A 2006-12-26 2006-12-26 Cooling device for cutting process Pending CN101209528A (en)

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CNA2006101554787A CN101209528A (en) 2006-12-26 2006-12-26 Cooling device for cutting process

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Application Number Priority Date Filing Date Title
CNA2006101554787A CN101209528A (en) 2006-12-26 2006-12-26 Cooling device for cutting process

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CN101209528A true CN101209528A (en) 2008-07-02

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Cited By (28)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101767291A (en) * 2009-01-06 2010-07-07 张震 Low-temperature spraying system and technology of gear cutting equipment
CN101914663A (en) * 2010-07-28 2010-12-15 太原科技大学 Liquid nitrogen refrigerating type subzero treating device and temperature detecting control method
CN101927440A (en) * 2010-04-08 2010-12-29 张震 Machine tool capable of using low-temperature cooling media
CN101708595B (en) * 2009-11-26 2011-05-04 上海大学 Strong cooling device for grinding camshaft
CN102448666A (en) * 2009-05-27 2012-05-09 报国株式会社 Cutting liquid supply device for machine tool
CN102562122A (en) * 2012-03-08 2012-07-11 中国海洋大学 Mobile liquid cooling device without electric drive and liquid cooling method
CN102748586A (en) * 2012-07-24 2012-10-24 天津开发区合普工贸有限公司 Equipment for precisely proportionally sealing and uniformly mixing multi-path gas, and conveying multi-path gas at constant temperature and constant pressure
CN103388744A (en) * 2013-08-13 2013-11-13 刘群艳 Liquid nitrogen conveying device and operating method thereof
CN105150026A (en) * 2015-09-24 2015-12-16 泰州市姜堰奥威机械有限公司 Precise cutting fluid cooler
CN105498566A (en) * 2014-09-23 2016-04-20 上海航天设备制造总厂 Gas-liquid two-phase mixed low-temperature nitrogen gas jet flow generation apparatus
CN105583689A (en) * 2016-03-03 2016-05-18 华中科技大学 Double-sprayer type liquid nitrogen cooling system suitable for Inconel 718 cutting machining
CN105773297A (en) * 2014-12-26 2016-07-20 江苏同盛环保技术有限公司 Novel machine tool cooling device
CN106641698A (en) * 2016-11-29 2017-05-10 神华集团有限责任公司 Inhibitor preparation device and inhibitor preparation method
CN107627148A (en) * 2017-10-25 2018-01-26 中国航发航空动力股份有限公司 A kind of compressed air and liquid nitrogen combination cooling device
CN107775441A (en) * 2016-08-31 2018-03-09 漳州东刚精密机械有限公司 A kind of numerical control depth cooling system for substituting cutting fluid
CN107855825A (en) * 2017-09-25 2018-03-30 东莞安默琳机械制造技术有限公司 Automatic liquid nitrogen combined mist cooling means
CN108246895A (en) * 2018-02-14 2018-07-06 普利仕科技(苏州工业园区)有限公司 The cooling device and stamping die of a kind of stamping die
CN108262490A (en) * 2018-03-28 2018-07-10 昆明银科电子材料股份有限公司 For the nitrogen cooling means and system of touch screen silver powder preparation process
CN108274080A (en) * 2018-02-11 2018-07-13 嵊州市诺米克进出口有限公司 A kind of novel green manufacturing device
CN108340028A (en) * 2018-02-11 2018-07-31 嵊州市诺米克进出口有限公司 A kind of green manufacturing device
CN109049101A (en) * 2018-06-01 2018-12-21 上海航天设备制造总厂有限公司 Aramid fiber reinforced composite low temperature process device and method
CN110026815A (en) * 2019-04-19 2019-07-19 沈阳理工大学 A kind of milling device
CN112123010A (en) * 2020-09-04 2020-12-25 佛山宾达机械设备有限公司 Micro-lubricating cooling device
WO2021035824A1 (en) * 2019-08-28 2021-03-04 大连理工大学 Independent liquid nitrogen supply and regulation device for ultralow-temperature cooling machining
CN112496363A (en) * 2020-11-24 2021-03-16 南京航空航天大学 Low-temperature system for low-temperature cutting machining and using method thereof
CN113049430A (en) * 2021-03-30 2021-06-29 中国飞机强度研究所 High-low temperature impact test device
CN113560061A (en) * 2020-04-29 2021-10-29 南京航太机电有限公司 Temperature-adjustable low-temperature gas spray gun system
CN114173991A (en) * 2019-08-13 2022-03-11 应用材料公司 Low temperature metal CMP for minimizing dishing and erosion and increasing pad roughness

Cited By (35)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101767291A (en) * 2009-01-06 2010-07-07 张震 Low-temperature spraying system and technology of gear cutting equipment
CN102448666A (en) * 2009-05-27 2012-05-09 报国株式会社 Cutting liquid supply device for machine tool
CN102448666B (en) * 2009-05-27 2014-02-12 报国株式会社 Cutting liquid supply device for machine tool
CN101708595B (en) * 2009-11-26 2011-05-04 上海大学 Strong cooling device for grinding camshaft
CN101927440A (en) * 2010-04-08 2010-12-29 张震 Machine tool capable of using low-temperature cooling media
CN101914663A (en) * 2010-07-28 2010-12-15 太原科技大学 Liquid nitrogen refrigerating type subzero treating device and temperature detecting control method
CN101914663B (en) * 2010-07-28 2012-07-25 太原科技大学 Liquid nitrogen refrigerating type subzero treating device and temperature detecting control method
CN102562122B (en) * 2012-03-08 2014-12-10 中国海洋大学 Mobile liquid cooling device without electric drive and liquid cooling method
CN102562122A (en) * 2012-03-08 2012-07-11 中国海洋大学 Mobile liquid cooling device without electric drive and liquid cooling method
CN102748586A (en) * 2012-07-24 2012-10-24 天津开发区合普工贸有限公司 Equipment for precisely proportionally sealing and uniformly mixing multi-path gas, and conveying multi-path gas at constant temperature and constant pressure
CN103388744A (en) * 2013-08-13 2013-11-13 刘群艳 Liquid nitrogen conveying device and operating method thereof
CN103388744B (en) * 2013-08-13 2016-08-10 刘群艳 A kind of liquid nitrogen conveyer and operational approach thereof
CN105498566A (en) * 2014-09-23 2016-04-20 上海航天设备制造总厂 Gas-liquid two-phase mixed low-temperature nitrogen gas jet flow generation apparatus
CN105498566B (en) * 2014-09-23 2020-11-06 上海航天设备制造总厂 Gas-liquid two-phase flow mixed low-temperature nitrogen jet generating device
CN105773297A (en) * 2014-12-26 2016-07-20 江苏同盛环保技术有限公司 Novel machine tool cooling device
CN105150026A (en) * 2015-09-24 2015-12-16 泰州市姜堰奥威机械有限公司 Precise cutting fluid cooler
CN105583689A (en) * 2016-03-03 2016-05-18 华中科技大学 Double-sprayer type liquid nitrogen cooling system suitable for Inconel 718 cutting machining
CN107775441A (en) * 2016-08-31 2018-03-09 漳州东刚精密机械有限公司 A kind of numerical control depth cooling system for substituting cutting fluid
CN106641698A (en) * 2016-11-29 2017-05-10 神华集团有限责任公司 Inhibitor preparation device and inhibitor preparation method
CN107855825A (en) * 2017-09-25 2018-03-30 东莞安默琳机械制造技术有限公司 Automatic liquid nitrogen combined mist cooling means
CN107855825B (en) * 2017-09-25 2020-08-11 东莞安默琳机械制造技术有限公司 Automatic liquid nitrogen composite spray cooling method
CN107627148A (en) * 2017-10-25 2018-01-26 中国航发航空动力股份有限公司 A kind of compressed air and liquid nitrogen combination cooling device
CN108340028A (en) * 2018-02-11 2018-07-31 嵊州市诺米克进出口有限公司 A kind of green manufacturing device
CN108274080A (en) * 2018-02-11 2018-07-13 嵊州市诺米克进出口有限公司 A kind of novel green manufacturing device
CN108246895A (en) * 2018-02-14 2018-07-06 普利仕科技(苏州工业园区)有限公司 The cooling device and stamping die of a kind of stamping die
CN108246895B (en) * 2018-02-14 2024-03-29 普利仕科技(苏州工业园区)有限公司 Stamping die's cooling device and stamping die
CN108262490A (en) * 2018-03-28 2018-07-10 昆明银科电子材料股份有限公司 For the nitrogen cooling means and system of touch screen silver powder preparation process
CN109049101A (en) * 2018-06-01 2018-12-21 上海航天设备制造总厂有限公司 Aramid fiber reinforced composite low temperature process device and method
CN110026815A (en) * 2019-04-19 2019-07-19 沈阳理工大学 A kind of milling device
CN114173991A (en) * 2019-08-13 2022-03-11 应用材料公司 Low temperature metal CMP for minimizing dishing and erosion and increasing pad roughness
WO2021035824A1 (en) * 2019-08-28 2021-03-04 大连理工大学 Independent liquid nitrogen supply and regulation device for ultralow-temperature cooling machining
CN113560061A (en) * 2020-04-29 2021-10-29 南京航太机电有限公司 Temperature-adjustable low-temperature gas spray gun system
CN112123010A (en) * 2020-09-04 2020-12-25 佛山宾达机械设备有限公司 Micro-lubricating cooling device
CN112496363A (en) * 2020-11-24 2021-03-16 南京航空航天大学 Low-temperature system for low-temperature cutting machining and using method thereof
CN113049430A (en) * 2021-03-30 2021-06-29 中国飞机强度研究所 High-low temperature impact test device

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