WO2021035824A1 - Independent liquid nitrogen supply and regulation device for ultralow-temperature cooling machining - Google Patents

Independent liquid nitrogen supply and regulation device for ultralow-temperature cooling machining Download PDF

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WO2021035824A1
WO2021035824A1 PCT/CN2019/105935 CN2019105935W WO2021035824A1 WO 2021035824 A1 WO2021035824 A1 WO 2021035824A1 CN 2019105935 W CN2019105935 W CN 2019105935W WO 2021035824 A1 WO2021035824 A1 WO 2021035824A1
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liquid nitrogen
pressure
valve
temperature
control
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PCT/CN2019/105935
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French (fr)
Chinese (zh)
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王永青
韩灵生
刘阔
孔繁泽
刘海波
刘树源
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大连理工大学
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/10Arrangements for cooling or lubricating tools or work
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C13/00Details of vessels or of the filling or discharging of vessels
    • F17C13/02Special adaptations of indicating, measuring, or monitoring equipment
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C13/00Details of vessels or of the filling or discharging of vessels
    • F17C13/02Special adaptations of indicating, measuring, or monitoring equipment
    • F17C13/025Special adaptations of indicating, measuring, or monitoring equipment having the pressure as the parameter
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C13/00Details of vessels or of the filling or discharging of vessels
    • F17C13/02Special adaptations of indicating, measuring, or monitoring equipment
    • F17C13/026Special adaptations of indicating, measuring, or monitoring equipment having the temperature as the parameter
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C13/00Details of vessels or of the filling or discharging of vessels
    • F17C13/04Arrangement or mounting of valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C13/00Details of vessels or of the filling or discharging of vessels
    • F17C13/08Mounting arrangements for vessels
    • F17C13/084Mounting arrangements for vessels for small-sized storage vessels, e.g. compressed gas cylinders or bottles, disposable gas vessels, vessels adapted for automotive use
    • F17C13/085Mounting arrangements for vessels for small-sized storage vessels, e.g. compressed gas cylinders or bottles, disposable gas vessels, vessels adapted for automotive use on wheels
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C7/00Methods or apparatus for discharging liquefied, solidified, or compressed gases from pressure vessels, not covered by another subclass
    • F17C7/02Discharging liquefied gases
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2203/00Vessel construction, in particular walls or details thereof
    • F17C2203/03Thermal insulations
    • F17C2203/0304Thermal insulations by solid means
    • F17C2203/0325Aerogel
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2203/00Vessel construction, in particular walls or details thereof
    • F17C2203/03Thermal insulations
    • F17C2203/0304Thermal insulations by solid means
    • F17C2203/0329Foam
    • F17C2203/0333Polyurethane
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2205/00Vessel construction, in particular mounting arrangements, attachments or identifications means
    • F17C2205/01Mounting arrangements
    • F17C2205/0153Details of mounting arrangements
    • F17C2205/0157Details of mounting arrangements for transport
    • F17C2205/0161Details of mounting arrangements for transport with wheels
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2205/00Vessel construction, in particular mounting arrangements, attachments or identifications means
    • F17C2205/03Fluid connections, filters, valves, closure means or other attachments
    • F17C2205/0302Fittings, valves, filters, or components in connection with the gas storage device
    • F17C2205/0323Valves
    • F17C2205/0332Safety valves or pressure relief valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2221/00Handled fluid, in particular type of fluid
    • F17C2221/01Pure fluids
    • F17C2221/014Nitrogen
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2223/00Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel
    • F17C2223/01Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel characterised by the phase
    • F17C2223/0146Two-phase
    • F17C2223/0153Liquefied gas, e.g. LPG, GPL
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2225/00Handled fluid after transfer, i.e. state of fluid after transfer from the vessel
    • F17C2225/01Handled fluid after transfer, i.e. state of fluid after transfer from the vessel characterised by the phase
    • F17C2225/0146Two-phase
    • F17C2225/0153Liquefied gas, e.g. LPG, GPL
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2250/00Accessories; Control means; Indicating, measuring or monitoring of parameters
    • F17C2250/04Indicating or measuring of parameters as input values
    • F17C2250/0404Parameters indicated or measured
    • F17C2250/043Pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2250/00Accessories; Control means; Indicating, measuring or monitoring of parameters
    • F17C2250/04Indicating or measuring of parameters as input values
    • F17C2250/0404Parameters indicated or measured
    • F17C2250/0439Temperature
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2250/00Accessories; Control means; Indicating, measuring or monitoring of parameters
    • F17C2250/04Indicating or measuring of parameters as input values
    • F17C2250/0404Parameters indicated or measured
    • F17C2250/0443Flow or movement of content
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2270/00Applications
    • F17C2270/05Applications for industrial use

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)

Abstract

Provided is an independent liquid nitrogen supply and regulation device for ultralow-temperature cooling machining. The independent liquid nitrogen supply and regulation device comprises a liquid nitrogen supply transmission unit, a sensing execution unit and a control unit. A pressure-reducing valve (2.2) is mounted at an inlet end of the liquid nitrogen supply and regulation device. An ultralow-temperature-resistant Coriolis force flowmeter (2.4) is used. Stable control over a liquid nitrogen transmission pressure, real-time determination and monitoring of gas phase proportion in a pipeline, real-time monitoring of states such as the liquid nitrogen pressure, flow, temperature, density and reserves, and combined control over pressure, flow and temperature in ultralow-temperature cooling machining are realized by means of detection units such as a flowmeter (2.4), a liquid level meter (1.4), pressure sensors (2.3, 2.8) and a temperature sensor (2.7), execution units such as an adjusting valve (2.6) and the pressure-reducing valve (2.2), and control units such as an industrial flat plate (3.1) and acquisition cards (3.4, 3.5). The independent liquid nitrogen supply and regulation device uses a movable design and provides support for ultralow-temperature cooling machining of a common machine tool.

Description

一种面向超低温冷却加工的独立式液氮供给与调控装置An independent liquid nitrogen supply and control device for ultra-low temperature cooling processing 技术领域Technical field
本发明属于低温加工技术领域,具体涉及一种面向超低温冷却加工的独立式液氮供给与调控装置。The invention belongs to the technical field of low-temperature processing, and specifically relates to an independent liquid nitrogen supply and control device for ultra-low-temperature cooling processing.
背景技术Background technique
以液氮(饱和温度-196℃)为冷却介质的超低温加工,可大幅降低切削温度,在提高难加工材料零件的加工质量与加工效率、延长刀具寿命等方面具有独特优势。近年来,液氮等冷却介质的持续供给、稳定传输与可靠调控技术受到广泛关注。Ultra-low temperature machining with liquid nitrogen (saturation temperature -196°C) as the cooling medium can greatly reduce the cutting temperature, and has unique advantages in improving the processing quality and processing efficiency of difficult-to-machine material parts, and extending tool life. In recent years, the continuous supply, stable transmission and reliable control technology of liquid nitrogen and other cooling media have received extensive attention.
冷却介质的供给与可靠调控是超低温冷却加工实施的前提和保障。由于被加工零件的材料与结构具有多样性,因此要求超低温介质具有多变量、大范围、定量的调控能力。例如,窄槽的铣削加工由于其大深宽比的结构特点,需要较高的射流压力才能保证液氮顺利进入切削区域,实施有效冷却;不锈钢等材料在深冷处理后可导致表面硬化,所以在超低温冷却加工时要求控制液氮流量,避免增大未加工表面的硬度,从而加剧刀具磨损,同时控制液氮流量还能提高冷却介质的利用率,避免浪费。但是,液氮由于饱和温度低、气化潜热小,在储存与传输过程中受外界环境温度的影响,极易发生汽化,汽化现象会严重破坏液氮传输的稳定性,从而加大了压力、流量以及温度的调控难度。上述问题对液氮供给与调控装置的隔热能力、传输稳定性、传感器耐低温性和状态信息的实时监测与控制等提出了很高的要求。The supply and reliable control of the cooling medium are the prerequisite and guarantee for the implementation of ultra-low temperature cooling processing. Due to the diversity of materials and structures of the processed parts, the ultra-low temperature medium is required to have multi-variable, large-scale, and quantitative control capabilities. For example, the milling of narrow grooves requires a higher jet pressure to ensure the smooth entry of liquid nitrogen into the cutting area due to the structural characteristics of its large aspect ratio and effective cooling; materials such as stainless steel can cause surface hardening after cryogenic treatment, so During ultra-low temperature cooling processing, it is required to control the flow of liquid nitrogen to avoid increasing the hardness of the unprocessed surface, thereby aggravating tool wear. At the same time, controlling the flow of liquid nitrogen can increase the utilization of the cooling medium and avoid waste. However, due to the low saturation temperature and low latent heat of vaporization, liquid nitrogen is easily vaporized during storage and transmission due to the influence of the external environment temperature. The vaporization phenomenon will seriously damage the stability of liquid nitrogen transmission, thereby increasing the pressure, It is difficult to control the flow rate and temperature. The above-mentioned problems put forward high requirements on the thermal insulation capacity, transmission stability, low temperature resistance of the sensor, and real-time monitoring and control of status information of the liquid nitrogen supply and control device.
目前,国内外机构针对液氮等超低温冷却介质,研究与开发了多种流量调控系统与装置。2017年,大连理工大学在发明专利201710535356.9中公开了“一种液氮射流状态稳定流量的调控方法”,该方法采用真空管路隔热,通过流量计实时监测液氮流量,利用PID算法实现流量调节,但未涉及液氮压力的调控。2017年,华中科技大学在发明专利201710099659.0中公开了“一种自动化液氮流量控制的难加工材料深冷加工系统”,该系统依靠主动调节气液相分离器中液面上方气压值来实现液氮的自动化流量控制,但未对液氮的输出压力和温度进行调控,且系统较为复杂。2018年,济南大学在发明专利201811181076.3中公开了“一种适用于低温切削的液氮流量智能调控冷却系统”,该系统采用红外测温仪在线检测前、后刀面温度并反馈给处理器,通过流量计和调节阀对液氮流 量进行控制,最终达到设定温度,但未涉及液氮压力的稳定调控。At present, domestic and foreign institutions have researched and developed a variety of flow control systems and devices for ultra-low temperature cooling media such as liquid nitrogen. In 2017, Dalian University of Technology disclosed in the invention patent 201710535356.9 "A method for regulating and controlling the steady flow of liquid nitrogen jet state". This method uses vacuum pipeline insulation, real-time monitoring of liquid nitrogen flow through a flow meter, and PID algorithm to achieve flow adjustment. , But did not involve the regulation of liquid nitrogen pressure. In 2017, Huazhong University of Science and Technology disclosed in the invention patent 201710099659.0 "a cryogenic processing system for difficult-to-process materials with automatic liquid nitrogen flow control". The system relies on actively adjusting the air pressure above the liquid surface in the gas-liquid separator to achieve liquid nitrogen. The automatic flow control, but does not regulate the output pressure and temperature of liquid nitrogen, and the system is more complicated. In 2018, the University of Jinan disclosed in the invention patent 201811181076.3 "A liquid nitrogen flow intelligent control cooling system suitable for low-temperature cutting". The system uses an infrared thermometer to detect the temperature of the front and flank surfaces online and feed it back to the processor. The flow of liquid nitrogen is controlled by a flow meter and a regulating valve, and finally reaches the set temperature, but the stable regulation of the pressure of liquid nitrogen is not involved.
发明内容Summary of the invention
本发明针对现有技术的以上缺陷或改进需求,本发明提出了一种面向超低温冷却加工的独立式液氮供给与调控装置,实现超低温冷却加工中液氮压力、流量、温度的稳定调控。该装置包括液氮储罐和调控装置,实现液氮的供给与调控;采用真空管路和保冷措施,最大限度地削弱管路漏热造成的液氮气化;调控装置入口端安装减压阀,实现液氮传输压力的稳定控制;采用耐超低温的科氏力流量计,精准测量液氮质量流量与混合密度,实现管路中气相比例的实时判别与监测;通过流量计、液位计、压力传感器、温度传感器等检测单元,调节阀、减压阀等执行单元,以及工业平板、数据采集卡等控制单元,实现液氮多状态(压力、流量、温度、密度、储量)实时监测与压力、流量、温度控制;该装置的设计符合流体动力学等理论要求,结构紧凑、布置合理,作为独立式系统占地面积小,移动方便。In view of the above defects or improvement requirements of the prior art, the present invention proposes an independent liquid nitrogen supply and control device for ultra-low temperature cooling processing, which realizes stable control of liquid nitrogen pressure, flow, and temperature in ultra-low temperature cooling processing. The device includes a liquid nitrogen storage tank and a control device to realize the supply and control of liquid nitrogen; adopts vacuum pipelines and cold preservation measures to minimize liquid nitrogen gasification caused by pipeline heat leakage; install a pressure reducing valve at the inlet of the control device to achieve Stable control of liquid nitrogen transmission pressure; ultra-low temperature resistant Coriolis flowmeter is used to accurately measure the mass flow and mixing density of liquid nitrogen to achieve real-time discrimination and monitoring of the gas phase ratio in the pipeline; through flowmeters, level gauges, and pressure sensors , Temperature sensors and other detection units, control valves, pressure reducing valves and other execution units, as well as industrial flat panels, data acquisition cards and other control units to achieve real-time monitoring of liquid nitrogen (pressure, flow, temperature, density, reserves) and pressure and flow , Temperature control: The design of the device conforms to the theoretical requirements of fluid dynamics, with compact structure and reasonable layout. As an independent system, it occupies a small area and is easy to move.
本发明的技术方案:The technical scheme of the present invention:
一种面向超低温冷却加工的独立式液氮供给与调控装置,包括液氮供给传输单元、传感执行单元和控制单元,其中液氮供给传输单元包括液氮源和传输管路;传感执行单元包括各类传感器与阀类元件,负责液氮状态检测与调节;控制单元主要由控制器和数据传输模块组成,负责数据的采集和运算以及状态信息显示与命令传递;An independent liquid nitrogen supply and control device for ultra-low temperature cooling processing, including a liquid nitrogen supply and transmission unit, a sensing execution unit and a control unit, wherein the liquid nitrogen supply and transmission unit includes a liquid nitrogen source and a transmission pipeline; the sensing execution unit Including various sensors and valve components, which are responsible for the detection and adjustment of liquid nitrogen status; the control unit is mainly composed of a controller and a data transmission module, which is responsible for data collection and calculation, status information display and command transmission;
所述的液氮供给传输单元包括手推车1.1、液氮储罐1.2、截止阀1.3、入口端真空软管1.6、真空硬管1.7、硬管一1.8、硬管二1.9、硬管三1.10、出口端真空软管1.11和喷嘴1.12;液氮储罐1.2放置于手推车1.1上,方便移动;液氮储罐1.2顶部设有控制液氮进出液的截止阀1.3与检测液氮储量的液位计1.4;液氮储罐1.2通过接头1.5与入口端真空软管1.6连接,入口端真空软管1.6与真空硬管1.7通过法兰一1.a连接,其中真空硬管1.7另一端位于控制柜2.1内部,竖直方向上距离柜底为柜子高度的1/3;在控制柜2.1内部,真空硬管1.7与减压阀2.2通过法兰二1.b连接,保证减压阀2.2竖直安装;减压阀2.2另一端与硬管一1.8通过法兰三1.c连接,在硬管一1.8中部钻孔并将入口压力传感器2.3的测量端伸入管内,然后将孔封死;硬管一1.8另一端通过法兰四1.d与流量计2.4连接,保证流量计2.4竖直安装;流量计2.4另一端与硬管二1.9通过法兰五1.e连接,在硬管二1.9上钻孔并安装安全阀2.5;电动 调节阀2.6一端通过法兰六1.f与硬管二1.9连接,另一端通过法兰七1.g与硬管三1.10连接,电动调节阀2.6竖直安装且通过两个螺栓1.i固定于控制柜2.1;在硬管三1.10上按一定间距钻两个孔,依次将温度传感器2.7和出口压力传感器2.8的测量端伸入管内,然后将孔封死;硬管三1.10通过法兰八1.h与出口端真空软管1.11连接;出口端真空软管1.11末端采用螺纹连接方式安装喷嘴1.12;除软管外所有管路保证水平安装,法兰中间的结合面都采用聚四氟乙烯垫片密封;对控制柜2.1内的水平管路作隔热处理,形成保冷层2.9,从而减少液氮传输过程中的气化并保证压力、流量和温度的稳定性;保冷层2.9为双层结构,第一层为管路外部缠覆的气凝胶垫,第二层为保冷层2.9的外壳与气凝胶垫之间填充的聚氨酯泡沫;The liquid nitrogen supply and transmission unit includes a trolley 1.1, a liquid nitrogen storage tank 1.2, a shut-off valve 1.3, an inlet vacuum hose 1.6, a vacuum hard tube 1.7, a hard pipe 1.8, a hard pipe two 1.9, a hard pipe three 1.10, and an outlet. End vacuum hose 1.11 and nozzle 1.12; the liquid nitrogen storage tank 1.2 is placed on the trolley 1.1 for easy movement; the top of the liquid nitrogen storage tank 1.2 is equipped with a shut-off valve 1.3 for controlling the liquid nitrogen in and out and a level gauge 1.4 for detecting the storage of liquid nitrogen ; The liquid nitrogen storage tank 1.2 is connected to the inlet side vacuum hose 1.6 through the joint 1.5, the inlet side vacuum hose 1.6 and the vacuum hard tube 1.7 are connected through flange 1.a, and the other end of the vacuum hard tube 1.7 is located inside the control cabinet 2.1 , The vertical distance from the bottom of the cabinet is 1/3 of the height of the cabinet; inside the control cabinet 2.1, the vacuum hard pipe 1.7 and the pressure reducing valve 2.2 are connected by flange two 1.b to ensure that the pressure reducing valve 2.2 is installed vertically; The other end of the pressure valve 2.2 is connected with the hard pipe 1.8 through the flange 3.c, drill a hole in the middle of the hard pipe 1.8 and extend the measuring end of the inlet pressure sensor 2.3 into the pipe, and then seal the hole; the hard pipe 1.8 The other end is connected to the flowmeter 2.4 through flange four 1.d to ensure that the flowmeter 2.4 is installed vertically; the other end of the flowmeter 2.4 is connected to the hard pipe two 1.9 through flange five 1.e, and a hole is drilled in the hard pipe two 1.9 And install the safety valve 2.5; one end of the electric control valve 2.6 is connected to the hard pipe two 1.9 through flange six 1.f, the other end is connected to the hard pipe three 1.10 through flange seven 1.g, the electric control valve 2.6 is installed vertically and passed The two bolts 1.i are fixed to the control cabinet 2.1; two holes are drilled at a certain interval on the hard pipe 3.10, and the measuring ends of the temperature sensor 2.7 and the outlet pressure sensor 2.8 are extended into the pipe in turn, and then the holes are sealed; Pipe three 1.10 is connected with the vacuum hose 1.11 at the outlet end through flange eight 1.h; the end of the vacuum hose at the outlet end 1.11 is installed with a threaded connection nozzle 1.12; all pipes except the hose are installed horizontally, and the flange is connected The surfaces are sealed with PTFE gaskets; the horizontal pipelines in the control cabinet 2.1 are insulated to form a cold insulation layer 2.9, thereby reducing the vaporization during the transmission of liquid nitrogen and ensuring the stability of pressure, flow and temperature ; The cold insulation layer 2.9 is a two-layer structure, the first layer is an aerogel cushion wrapped around the outside of the pipeline, and the second layer is a polyurethane foam filled between the outer shell of the cold insulation layer 2.9 and the aerogel cushion;
所述的传感执行单元包括液位计1.4、流量计2.4、安全阀2.5、入口压力传感器2.3、出口压力传感器2.8、温度传感器2.7、减压阀2.2和电动调节阀2.6;The sensing execution unit includes a liquid level gauge 1.4, a flow meter 2.4, a safety valve 2.5, an inlet pressure sensor 2.3, an outlet pressure sensor 2.8, a temperature sensor 2.7, a pressure reducing valve 2.2 and an electric regulating valve 2.6;
所述的控制单元包括工业平板3.1、24V电源3.2、继电器3.3、A/D采集卡3.4、D/A采集卡3.5、开启键3.6和关闭键3.7;控制单元安装在控制柜2.1的右上方区域,控制单元内部、控制单元与传感执行单元之间采用导线连接;开启键3.6和关闭键3.7分别与继电器3.3连接,控制220V电路的通断;继电器3.3分别与工业平板3.1、24V电源3.2、电动调节阀2.6连接,为其提供220V电源;24V电源3.2与液位计1.4、流量计2.4、温度传感器2.7、入口压力传感器2.3、出口压力传感器2.8、减压阀2.2、A/D采集卡3.4和D/A采集卡3.5连接,并为之供电;工业平板3.1与A/D采集卡3.4和D/A采集卡3.5连接;液位计1.4将液氮储罐1.2中的液氮储量实时转换成模拟量信号,通过A/D采集卡3.4转换成数字量信号传输至工业平板3.1;通过相同的方式,流量计2.4将液氮流量和混合密度实时传输至工业平板3.1,温度传感器2.7将液氮实时温度传输至工业平板3.1,入口压力传感器2.3将液氮实时输入压力传输至工业平板3.1,出口压力传感器2.8将液氮实时输出压力传输至工业平板3.1;工业平板3.1实现数据的实时处理以及数值和变化曲线的实时显示,同时可在工业平板3.1内输入设定入口压力值和阀口开度值,通过D/A采集卡3.5转换成模拟量,并将模拟量传输至减压阀2.2和电动调节阀2.6,实现液氮压力、流量和温度的调节;减压阀2.2除调节液氮压力外,还能起到稳定压力的作用;电动调节阀2.6的阀口开度值h与液氮流量q的关系为:The control unit includes industrial flat panel 3.1, 24V power supply 3.2, relay 3.3, A/D capture card 3.4, D/A capture card 3.5, open key 3.6 and close key 3.7; the control unit is installed in the upper right area of the control cabinet 2.1 , The inside of the control unit, the control unit and the sensing execution unit are connected by wires; the open button 3.6 and the close button 3.7 are respectively connected to the relay 3.3 to control the on and off of the 220V circuit; the relay 3.3 is respectively connected to the industrial panel 3.1, the 24V power supply 3.2, Electric regulating valve 2.6 is connected to provide 220V power supply; 24V power supply 3.2 and liquid level gauge 1.4, flow meter 2.4, temperature sensor 2.7, inlet pressure sensor 2.3, outlet pressure sensor 2.8, pressure reducing valve 2.2, A/D capture card 3.4 Connect with D/A capture card 3.5 and supply power for it; industrial flat panel 3.1 is connected with A/D capture card 3.4 and D/A capture card 3.5; level gauge 1.4 converts the liquid nitrogen storage in liquid nitrogen storage tank 1.2 in real time In the same way, the flow meter 2.4 transmits the liquid nitrogen flow rate and mixing density to the industrial flat panel 3.1 in real time, and the temperature sensor 2.7 transfers the liquid nitrogen to the industrial flat panel 3.1. The real-time temperature of nitrogen is transmitted to the industrial plate 3.1, the inlet pressure sensor 2.3 transmits the real-time input pressure of liquid nitrogen to the industrial plate 3.1, and the outlet pressure sensor 2.8 transmits the real-time output pressure of liquid nitrogen to the industrial plate 3.1; the industrial plate 3.1 realizes real-time data processing and Real-time display of numerical value and change curve. At the same time, the inlet pressure value and valve opening value can be input in the industrial flat panel 3.1, and converted into analog quantity by D/A acquisition card 3.5, and the analog quantity is transmitted to the pressure reducing valve 2.2 With the electric regulating valve 2.6, it realizes the adjustment of liquid nitrogen pressure, flow and temperature; the pressure reducing valve 2.2 can also stabilize the pressure in addition to regulating the pressure of liquid nitrogen; the valve port opening value h of the electric regulating valve 2.6 and the liquid The relationship between the nitrogen flow rate q is:
Figure PCTCN2019105935-appb-000001
Figure PCTCN2019105935-appb-000001
式中,K vs为调节阀额定流量系数,S为液氮与水的密度比值,△P为调节阀前后压差; In the formula, K vs is the rated flow coefficient of the regulating valve, S is the density ratio of liquid nitrogen to water, and △P is the pressure difference before and after the regulating valve;
实施液氮供给与调控时,首先按下开启键3.6,确保调控装置上电工作,然后将电动调节阀2.6的阀口开度值调到最大,保证传输管路畅通的同时减少管路预冷时间,之后拧开液氮储罐1.2上的截止阀1.3,液氮通过管路从喷嘴1.12中喷出;观察工业平板3.1中的实时监测数据,等待液氮温度降低至-170℃以下且基本稳定后,控制减压阀2.2与电动调节阀2.6,实现液氮压力与流量的调节,此时液氮温度的调控可通过调节流量来实现;超低温冷却加工完成后,首先关闭截止阀1.3,然后按下关闭键3.7,确保调控装置下电。When implementing liquid nitrogen supply and control, first press the open button 3.6 to ensure that the control device is powered on, and then adjust the valve opening value of the electric control valve 2.6 to the maximum to ensure the smooth flow of the transmission pipeline and reduce the pre-cooling of the pipeline After time, unscrew the shut-off valve 1.3 on the liquid nitrogen storage tank 1.2, and the liquid nitrogen is sprayed from the nozzle 1.12 through the pipeline; observe the real-time monitoring data in the industrial flat plate 3.1, and wait for the liquid nitrogen temperature to drop below -170℃ and basically After stabilization, control the pressure reducing valve 2.2 and the electric regulating valve 2.6 to adjust the pressure and flow of liquid nitrogen. At this time, the control of liquid nitrogen temperature can be realized by adjusting the flow; after the ultra-low temperature cooling process is completed, first close the shut-off valve 1.3, and then Press the close key 3.7 to ensure that the control device is powered off.
本发明的有益效果是传输管路采用真空结构和气凝胶垫-聚氨酯泡沫复合保冷结构,防止外界环境温度传热造成液氮气化,保证液氮低干度、高稳定传输;液氮储罐与调控装置之间安装减压阀,解决了液氮从储罐内输出时压力不稳定的问题,为液氮传输压力的稳定控制打下基础;采用耐超低温的科氏力流量计,解决了液氮因气化导致流量测量不准的问题,同时实现管路内液氮气化比例的实时监测,为压力、流量或隔热结构的调整提供依据;监控界面可同时显示液氮温度、流量、入口压力、出口压力、混合密度和罐内储量的实时数值,以及温度、流量、出口压力的实时变化曲线,实现了液氮供给与传输状态全面监测与调控;该装置具有结构紧凑、布置合理、占地面积小、移动方便的优点。The beneficial effect of the present invention is that the transmission pipeline adopts a vacuum structure and an aerogel cushion-polyurethane foam composite cold-preservation structure to prevent the heat transfer of the external environment from causing liquid nitrogen to be converted, and to ensure the low dryness and high stable transmission of liquid nitrogen; the liquid nitrogen storage tank and A pressure reducing valve is installed between the control devices to solve the problem of unstable pressure when liquid nitrogen is output from the storage tank, and lay the foundation for the stable control of liquid nitrogen transmission pressure; the use of ultra-low temperature resistant Coriolis flowmeter solves the problem of liquid nitrogen The problem of inaccurate flow measurement due to gasification, and real-time monitoring of the proportion of liquid nitrogen in the pipeline, which provides a basis for the adjustment of pressure, flow or heat insulation structure; the monitoring interface can display liquid nitrogen temperature, flow, and inlet pressure at the same time , Real-time values of outlet pressure, mixing density, and tank storage, as well as real-time change curves of temperature, flow, and outlet pressure, to achieve comprehensive monitoring and control of the supply and transmission status of liquid nitrogen; the device has a compact structure, a reasonable layout, and an area The advantages of small area and convenient movement.
附图说明Description of the drawings
图1为液氮供给与调控装置的结构示意图;Figure 1 is a schematic diagram of the structure of a liquid nitrogen supply and control device;
图2为传感执行单元与控制单元的电路连接示意图;Figure 2 is a schematic diagram of the circuit connection between the sensing execution unit and the control unit;
图3为调控软件界面示意图;Figure 3 is a schematic diagram of the control software interface;
图4为液氮温度实时变化曲线;Figure 4 shows the real-time change curve of liquid nitrogen temperature;
图5为液氮出口压力实时变化曲线;Figure 5 shows the real-time change curve of liquid nitrogen outlet pressure;
图6为液氮流量实时变化曲线。Figure 6 shows the real-time change curve of liquid nitrogen flow.
图中:1.1-手推车;1.2-液氮储罐;1.3-截止阀;1.4-液位计;1.5-接头;1.6-入口端真空软管;1.7-真空硬管;1.8-硬管一;1.9-硬管二;1.10-硬管三;1.11-出口端真空软管;1.12-喷嘴;1.a-法兰一;1.b-法兰二;1.c-法兰三; 1.d-法兰四;1.e-法兰五;1.f-法兰六;1.g-法兰七;1.h-法兰八;1.i-螺栓;2.1-控制柜;2.2-减压阀;2.3-入口压力传感器;2.4-流量计;2.5-安全阀;2.6-电动调节阀;2.7-温度传感器;2.8-出口压力传感器;2.9-保冷层;3.1-工业平板;3.2-24V电源;3.3-继电器;3.4-A/D采集卡;3.5-D/A采集卡;3.6-开启键;3.7-关闭键。In the picture: 1.1-trolley; 1.2-liquid nitrogen storage tank; 1.3-stop valve; 1.4-level gauge; 1.5-connector; 1.6-inlet vacuum hose; 1.7-vacuum hard tube; 1.8-hard tube one; 1.9 -Rigid pipe two; 1.10- Rigid pipe three; 1.11-vacuum hose at the outlet end; 1.12-nozzle; 1.a-flange one; 1.b-flange two; 1.c-flange three; 1.d -Flange four; 1.e-flange five; 1.f-flange six; 1.g-flange seven; 1.h-flange eight; 1.i-bolt; 2.1-control cabinet; 2.2- Pressure reducing valve; 2.3-inlet pressure sensor; 2.4-flowmeter; 2.5-safety valve; 2.6-electric regulating valve; 2.7-temperature sensor; 2.8-outlet pressure sensor; 2.9-cold insulation layer; 3.1-industrial flat panel; 3.2-24V Power supply; 3.3-relay; 3.4-A/D acquisition card; 3.5-D/A acquisition card; 3.6-open key; 3.7-close key.
具体实施方式detailed description
下面结合附图和技术方案,详细说明本发明的具体实施方式。The specific embodiments of the present invention will be described in detail below with reference to the drawings and technical solutions.
本实施例中,液氮储罐1.2为DPL高压系列杜瓦罐,其公称压力为2.3MPa、最大充液质量为133kg(有效容积165L)、外形尺寸为φ505×1540mm;液氮储罐1.2中输出的液氮温度为-196℃;手推车1.1的最大载重为300kg;液位计1.4的显示量程为0~165L;入口端真空软管1.6和出口端真空软管1.11的内径为5mm、外径为40mm;真空硬管1.7与硬管一1.8等硬管内、外径均为5mm和35mm,材料为304不锈钢;喷嘴1.12内径为2mm;控制柜2.1的长宽高为1100×570×1280mm;减压阀2.2的工作范围为0.1~1.6MPa;安全阀2.5的泄压阈值为1.8MPa;流量计2.4的量程为0~81kg/h,测量精度为±0.1%FS,介质温度范围-200~350℃;入口压力传感器2.3和出口压力传感器2.8的量程为0~1.6MPa,测量精度为±0.5%FS;温度传感器2.7的量程为-200~50℃;电动调节阀2.6的调节范围为0~100kg/h,额定流量系数K vs为0.12;上述传感器输出与执行器输入均为4~20mA信号;保冷层2.9外壳为不锈钢材料,半径为100mm,气凝胶垫厚度为10mm,其导热系数为0.009W/(m·K),聚氨酯泡沫导热系数为0.02W/(m·K);工业平板3.1型号为IPPC-6172A;A/D采集卡3.4为16路输入,D/A采集卡3.5为8路输出。 In this embodiment, the liquid nitrogen storage tank 1.2 is a DPL high-pressure series dewar, with a nominal pressure of 2.3 MPa, a maximum filling mass of 133 kg (effective volume 165L), and an external dimension of φ505×1540 mm; the liquid nitrogen storage tank 1.2 is The output liquid nitrogen temperature is -196℃; the maximum load of the cart 1.1 is 300kg; the display range of the liquid level gauge 1.4 is 0~165L; the inner diameter of the inlet end vacuum hose 1.6 and the outlet end vacuum hose 1.11 are 5mm and outer diameter It is 40mm; the inner and outer diameters of the vacuum hard tube 1.7 and the hard tube-1.8 are 5mm and 35mm, and the material is 304 stainless steel; the nozzle 1.12 has an inner diameter of 2mm; the length, width and height of the control cabinet 2.1 is 1100×570×1280mm; The working range of the pressure valve 2.2 is 0.1~1.6MPa; the pressure relief threshold of the safety valve 2.5 is 1.8MPa; the range of the flow meter 2.4 is 0~81kg/h, the measurement accuracy is ±0.1% FS, and the medium temperature range is -200~350 ℃; The range of inlet pressure sensor 2.3 and outlet pressure sensor 2.8 is 0~1.6MPa, and the measurement accuracy is ±0.5% FS; the range of temperature sensor 2.7 is -200~50℃; the adjustment range of electric regulating valve 2.6 is 0~100kg /h, the rated flow coefficient K vs is 0.12; the above-mentioned sensor output and actuator input are both 4-20mA signals; the cold insulation layer 2.9 shell is made of stainless steel, the radius is 100mm, the thickness of the aerogel pad is 10mm, and the thermal conductivity is 0.009 W/(m·K), the thermal conductivity of polyurethane foam is 0.02W/(m·K); the industrial panel 3.1 model is IPPC-6172A; the A/D capture card 3.4 is 16 inputs, and the D/A capture card 3.5 is 8 Road output.
独立式液氮供给与调控装置安装过程如下:如图1、2所示,第一步,将充满液氮的液氮储罐1.2放置于手推车1.1上,用接头1.5将液氮储罐1.2进出液口和入口端真空软管1.6的螺纹端连接,并用生胶带密封;The installation process of the independent liquid nitrogen supply and control device is as follows: As shown in Figures 1 and 2, the first step is to place the liquid nitrogen storage tank 1.2 filled with liquid nitrogen on the trolley 1.1, and use the connector 1.5 to enter and exit the liquid nitrogen storage tank 1.2 The liquid port is connected with the threaded end of the vacuum hose 1.6 at the inlet end and sealed with raw tape;
第二步,在控制柜2.1内部按从右往左的顺序依次安装真空硬管1.7、减压阀2.2、硬管一1.8、流量计2.4、硬管二1.9、电动调节阀2.6和硬管三1.10,其中真空硬管1.7和硬管三1.10的自由端伸出控制柜2.1外,减压阀2.2和电动调节阀2.6保证竖直安装;两两之间的连接方式为法兰连接,依次为法兰二1.b、法兰三1.c、法兰四1.d、法兰五1.e、法兰六1.f和法兰七1.g,法兰中间采用聚四氟乙烯垫片密封,并保证管路水平,然后采用两个螺栓1.i将电动 调节阀2.6与控制柜2.1固定;最后通过法兰一1.a将入口端真空软管1.6的法兰端与真空硬管1.7的外端相连,通过法兰八1.h将硬管三1.10的外端与出口端真空软管1.11的法兰端相连,采用螺纹连接方式将喷嘴1.12安装在出口端真空软管1.11的末端;The second step is to install vacuum hard pipe 1.7, pressure reducing valve 2.2, hard pipe one 1.8, flow meter 2.4, hard pipe two 1.9, electric regulating valve 2.6 and hard pipe three in sequence from right to left inside the control cabinet 2.1. 1.10, where the free ends of the vacuum hard tube 1.7 and the hard tube 1.10 extend out of the control cabinet 2.1, the pressure reducing valve 2.2 and the electric regulating valve 2.6 ensure vertical installation; the connection between the two is flanged, followed by Flange two 1.b, flange three 1.c, flange four 1.d, flange five 1.e, flange six 1.f and flange seven 1.g, the middle of the flange is made of PTFE The gasket is sealed and the pipeline level is ensured. Then use two bolts 1.i to fix the electric regulating valve 2.6 and the control cabinet 2.1; finally, connect the flange end of the inlet end vacuum hose 1.6 to the vacuum through flange 1.a Connect the outer end of the hard pipe 1.7, connect the outer end of the hard pipe three 1.10 with the flange end of the outlet end vacuum hose 1.11 through the flange 8 1.h, and install the nozzle 1.12 on the outlet end vacuum hose by threaded connection 1.11 end;
第三步,将入口压力传感器2.3的测量端伸入硬管一1.8预先钻好的孔内,然后将孔封死;同样,将安全阀2.5安装在硬管二1.9外壁孔中,从右往左顺次将温度传感器2.7和出口压力传感器2.8的测量端伸入硬管三1.10的孔内,然后将孔封死;管路以及传感执行元件安装完成并确保无泄漏后,在硬管一1.8、硬管二1.9和硬管三1.10外壁缠覆10mm厚的气凝胶垫,然后将保冷层2.9的外壳安装在管路处,并往内部填充聚氨酯泡沫;The third step is to extend the measuring end of the inlet pressure sensor 2.3 into the pre-drilled hole of the hard pipe 1.8, and then seal the hole; similarly, install the safety valve 2.5 in the outer wall of the hard pipe 1.9, from the right to the On the left, extend the measuring ends of the temperature sensor 2.7 and the outlet pressure sensor 2.8 into the hole of the hard pipe three 1.10, and then seal the hole; after the pipeline and the sensing actuator are installed and ensure that there is no leakage, in the hard pipe one 1.8. The outer wall of the hard pipe two 1.9 and the hard pipe three 1.10 are covered with a 10mm thick aerogel cushion, and then the outer shell of the cold insulation layer 2.9 is installed in the pipeline, and the interior is filled with polyurethane foam;
第四步,在控制柜2.1右上角区域按一定顺序固定工业平板3.1、24V电源3.2、继电器3.3、A/D采集卡3.4、D/A采集卡3.5、开启键3.6和关闭键3.7;并依照附图2中的电路连接示意图,采用导线连接控制单元和传感执行单元,并在工业平板3.1中安装调控软件;The fourth step is to fix the industrial panel 3.1, 24V power supply 3.2, relay 3.3, A/D capture card 3.4, D/A capture card 3.5, open key 3.6 and close key 3.7 in a certain order in the upper right corner of the control cabinet 2.1; The schematic diagram of the circuit connection in Figure 2 uses wires to connect the control unit and the sensing execution unit, and installs the control software in the industrial panel 3.1;
液氮供给与调控实施过程如下:如图3所示,第一步,按下开启键3.6,为调控装置上电,打开工业平板3.1并启动调控软件;将电动调节阀2.6的阀口开度值调到100%,保证传输管路畅通的同时减少管路预冷时间;拧开液氮储罐1.2上的截止阀1.3,液氮通过管路从喷嘴1.12中喷出;在调控软件中将减压阀2.2调至0.6MPa,作为液氮的入口压力;约25min后,液氮温度降低至-170℃以下,且变化幅度逐渐减小,此时液氮传输基本稳定,预冷完成;The implementation process of liquid nitrogen supply and regulation is as follows: As shown in Figure 3, the first step is to press the open button 3.6 to power on the control device, turn on the industrial panel 3.1 and start the control software; adjust the valve opening of the electric control valve 2.6 Adjust the value to 100% to ensure the smooth flow of the transmission pipeline and reduce the pre-cooling time of the pipeline; unscrew the shut-off valve 1.3 on the liquid nitrogen storage tank 1.2, and the liquid nitrogen will be sprayed from the nozzle 1.12 through the pipeline; The pressure reducing valve 2.2 is adjusted to 0.6MPa as the inlet pressure of liquid nitrogen; after about 25 minutes, the temperature of liquid nitrogen drops to below -170℃, and the range of change is gradually reduced. At this time, the transmission of liquid nitrogen is basically stable and the pre-cooling is completed;
第二步,将电动调节阀2.6的阀口开度值h设置为39%,观察调控软件中的状态实时值,此时液氮出口压力为0.45MPa,液氮温度为-182℃,液氮混合密度为780kg/m 3,所以液氮与水的密度比值S=0.78,调节阀前后压差△P=0.15MPa,根据公式(1)计算可得液氮流量q=32.4kg/h,液氮温度、出口压力和流量的实时变化曲线如附图4、5和6所示;由液氮混合密度780kg/m 3可知,此时液氮中的含气率为3.8%,属于泡状流; The second step is to set the valve port opening value h of the electric control valve 2.6 to 39%, and observe the real-time value of the state in the control software. At this time, the liquid nitrogen outlet pressure is 0.45MPa, the liquid nitrogen temperature is -182℃, and the liquid nitrogen The mixing density is 780kg/m 3 , so the density ratio of liquid nitrogen to water S=0.78, the pressure difference before and after the regulating valve is △P=0.15MPa, and the liquid nitrogen flow rate q=32.4kg/h can be calculated according to formula (1). The real-time change curves of nitrogen temperature, outlet pressure and flow rate are shown in Figures 4, 5 and 6; it can be seen from the liquid nitrogen mixing density of 780kg/m 3 that the gas content of liquid nitrogen at this time is 3.8%, which is a bubbly flow ;
第三步,以上述液氮温度、压力、流量为冷却参数实施超低温冷却加工,加工完成后,首先关闭截止阀1.3,然后关闭工业平板3.1,最后按下关闭键3.7,确保调控装置下电。The third step is to implement ultra-low temperature cooling processing with the above-mentioned liquid nitrogen temperature, pressure, and flow as cooling parameters. After processing is completed, first close the shut-off valve 1.3, then close the industrial plate 3.1, and finally press the close button 3.7 to ensure that the control device is powered off.
本发明有效地通过保冷措施和减压阀的稳压作用,保证了液氮传输中压力、流 量、温度等状态的稳定性;通过一系列传感器和调节控制元件,实现了液氮多传输状态的实时监测与控制;装置的独立式、可移动设计,为普通机床的超低温冷却加工提供了支持。The invention effectively guarantees the stability of the pressure, flow, temperature and other states in the liquid nitrogen transmission through cold-preservation measures and the pressure-stabilizing effect of the pressure reducing valve; through a series of sensors and adjustment control elements, the multi-transmission state of liquid nitrogen is realized Real-time monitoring and control; the independent and movable design of the device provides support for the ultra-low temperature cooling processing of ordinary machine tools.

Claims (2)

  1. 一种面向超低温冷却加工的独立式液氮供给与调控装置,其特征在于,该独立式液氮供给与调控装置包括液氮供给传输单元、传感执行单元和控制单元,其中液氮供给传输单元包括液氮源和传输管路;传感执行单元包括各类传感器与阀类元件,负责液氮状态检测与调节;控制单元主要由控制器和数据传输模块组成,负责数据的采集和运算以及状态信息显示与命令传递;An independent liquid nitrogen supply and control device for ultra-low temperature cooling processing, characterized in that the independent liquid nitrogen supply and control device includes a liquid nitrogen supply and transmission unit, a sensing execution unit and a control unit, wherein the liquid nitrogen supply and transmission unit Including the liquid nitrogen source and transmission pipeline; the sensing execution unit includes various sensors and valve components, which are responsible for the detection and adjustment of the liquid nitrogen state; the control unit is mainly composed of a controller and a data transmission module, which is responsible for data collection and operation and status Information display and command transmission;
    所述的液氮供给传输单元包括手推车(1.1)、液氮储罐(1.2)、截止阀(1.3)、入口端真空软管(1.6)、真空硬管(1.7)、硬管一(1.8)、硬管二(1.9)、硬管三(1.10)、出口端真空软管(1.11)和喷嘴(1.12);液氮储罐(1.2)放置于手推车(1.1)上,方便移动;液氮储罐(1.2)顶部设有控制液氮进出液的截止阀(1.3)与检测液氮储量的液位计(1.4);液氮储罐(1.2)通过接头(1.5)与入口端真空软管(1.6)连接,入口端真空软管(1.6)与真空硬管(1.7)通过法兰一(1.a)连接,其中真空硬管(1.7)另一端位于控制柜(2.1)内部,竖直方向上距离柜底为柜子高度的1/3;在控制柜(2.1)内部,真空硬管(1.7)与减压阀(2.2)通过法兰二(1.b)连接,保证减压阀(2.2)竖直安装;减压阀(2.2)另一端与硬管一(1.8)通过法兰三(1.c)连接,在硬管一(1.8)中部钻孔并将入口压力传感器(2.3)的测量端伸入管内,然后将孔封死;硬管一(1.8)另一端通过法兰四(1.d)与流量计(2.4)连接,保证流量计(2.4)竖直安装;流量计(2.4)另一端与硬管二(1.9)通过法兰五(1.e)连接,在硬管二(1.9)上钻孔并安装安全阀(2.5);电动调节阀(2.6)一端通过法兰六(1.f)与硬管二(1.9)连接,另一端通过法兰七(1.g)与硬管三(1.10)连接,电动调节阀(2.6)竖直安装且通过两个螺栓(1.i)固定于控制柜(2.1);在硬管三(1.10)上按一定间距钻两个孔,依次将温度传感器(2.7)和出口压力传感器(2.8)的测量端伸入管内,然后将孔封死;硬管三(1.10)通过法兰八(1.h)与出口端真空软管(1.11)连接;出口端真空软管(1.11)末端采用螺纹连接方式安装喷嘴(1.12);除软管外所有管路保证水平安装,法兰中间的结合面都采用聚四氟乙烯垫片密封;对控制柜(2.1)内的水平管路作隔热处理,形成保冷层(2.9),从而减少液氮传输过程中的气化并保证压力、流量和温度的稳定性;The liquid nitrogen supply and transmission unit includes a trolley (1.1), a liquid nitrogen storage tank (1.2), a shut-off valve (1.3), an inlet vacuum hose (1.6), a vacuum hard tube (1.7), and a hard tube (1.8) , Hard tube two (1.9), hard tube three (1.10), vacuum hose (1.11) and nozzle (1.12) at the outlet end; liquid nitrogen storage tank (1.2) is placed on a trolley (1.1) for easy movement; liquid nitrogen storage The top of the tank (1.2) is equipped with a shut-off valve (1.3) for controlling the in and out of liquid nitrogen and a level gauge (1.4) for detecting the storage of liquid nitrogen; the liquid nitrogen storage tank (1.2) is connected to the vacuum hose (1.5) at the inlet end through a joint (1.5). 1.6) Connection, the inlet end of the vacuum hose (1.6) and the vacuum hard tube (1.7) are connected through flange one (1.a), and the other end of the vacuum hard tube (1.7) is located inside the control cabinet (2.1), vertical The upper distance from the bottom of the cabinet is 1/3 of the cabinet height; inside the control cabinet (2.1), the vacuum hard tube (1.7) and the pressure reducing valve (2.2) are connected through flange two (1.b) to ensure that the pressure reducing valve (2.2) ) Vertical installation; the other end of the pressure reducing valve (2.2) is connected to the hard pipe one (1.8) through the flange three (1.c), a hole is drilled in the middle of the hard pipe one (1.8) and the inlet pressure sensor (2.3) The measuring end extends into the pipe, and then the hole is sealed; the other end of the hard pipe (1.8) is connected to the flow meter (2.4) through the flange 4 (1.d) to ensure that the flow meter (2.4) is installed vertically; 2.4) The other end is connected to the second pipe (1.9) through flange five (1.e), the second end of the pipe (1.9) is drilled and the safety valve (2.5) is installed; one end of the electric regulating valve (2.6) is through the flange Six (1.f) is connected to the second pipe (1.9), and the other end is connected to the third pipe (1.10) through flange seven (1.g). The electric regulating valve (2.6) is installed vertically and passed two bolts ( 1.i) Fix it in the control cabinet (2.1); drill two holes at a certain interval on the third pipe (1.10), and extend the measuring ends of the temperature sensor (2.7) and the outlet pressure sensor (2.8) into the pipe in turn, and then Seal the hole; the third pipe (1.10) is connected to the vacuum hose (1.11) at the outlet end through flange eight (1.h); the end of the vacuum hose (1.11) at the outlet end is screwed to install the nozzle (1.12); All pipelines except hoses are installed horizontally, and the joint surface in the middle of the flange is sealed with PTFE gaskets; the horizontal pipelines in the control cabinet (2.1) are insulated to form a cold insulation layer (2.9), So as to reduce the gasification during the transmission of liquid nitrogen and ensure the stability of pressure, flow and temperature;
    所述的传感执行单元包括液位计(1.4)、流量计(2.4)、安全阀(2.5)、入口压力传感器(2.3)、出口压力传感器(2.8)、温度传感器(2.7)、减压阀(2.2)和电动调节阀(2.6);The sensing execution unit includes a level gauge (1.4), a flow meter (2.4), a safety valve (2.5), an inlet pressure sensor (2.3), an outlet pressure sensor (2.8), a temperature sensor (2.7), and a pressure reducing valve (2.2) and electric control valve (2.6);
    所述的控制单元包括工业平板(3.1)、24V电源(3.2)、继电器(3.3)、A/D采集卡(3.4)、D/A采集卡(3.5)、开启键(3.6)和关闭键(3.7);控制单元安装在控制柜(2.1)的右上方区域,控制单元内部、控制单元与传感执行单元之间采用导线连接;开启键(3.6)和关闭键(3.7)分别与继电器(3.3)连接,控制220V电路的通断;继电器(3.3)分别与工业平板(3.1)、24V电源(3.2)、电动调节阀(2.6)连接,为其提供220V电源;24V电源(3.2)与液位计(1.4)、流量计(2.4)、温度传感器(2.7)、入口压力传感器(2.3)、出口压力传感器(2.8)、减压阀(2.2)、A/D采集卡(3.4)和D/A采集卡(3.5)连接,并为之供电;工业平板(3.1)与A/D采集卡(3.4)和D/A采集卡(3.5)连接;液位计(1.4)将液氮储罐(1.2)中的液氮储量实时转换成模拟量信号,通过A/D采集卡(3.4)转换成数字量信号传输至工业平板(3.1);通过相同的方式,流量计(2.4)将液氮流量和混合密度实时传输至工业平板(3.1),温度传感器(2.7)将液氮实时温度传输至工业平板(3.1),入口压力传感器(2.3)将液氮实时输入压力传输至工业平板(3.1),出口压力传感器(2.8)将液氮实时输出压力传输至工业平板(3.1);工业平板(3.1)实现数据的实时处理以及数值和变化曲线的实时显示,同时可在工业平板(3.1)内输入设定入口压力值和阀口开度值,通过D/A采集卡(3.5)转换成模拟量,并将模拟量传输至减压阀(2.2)和电动调节阀(2.6),实现液氮压力、流量和温度的调节;减压阀(2.2)除调节液氮压力外,还能起到稳定压力的作用;电动调节阀(2.6)的阀口开度值h与液氮流量q的关系为:The control unit includes industrial flat panel (3.1), 24V power supply (3.2), relay (3.3), A/D acquisition card (3.4), D/A acquisition card (3.5), open button (3.6) and close button ( 3.7); The control unit is installed in the upper right area of the control cabinet (2.1). The inside of the control unit and between the control unit and the sensing execution unit are connected by wires; the open button (3.6) and the close button (3.7) are respectively connected with the relay (3.3) ) Connection to control the on-off of the 220V circuit; the relay (3.3) is connected to the industrial panel (3.1), 24V power supply (3.2), and electric regulating valve (2.6) to provide 220V power supply; 24V power supply (3.2) and liquid level Meter (1.4), flow meter (2.4), temperature sensor (2.7), inlet pressure sensor (2.3), outlet pressure sensor (2.8), pressure reducing valve (2.2), A/D capture card (3.4) and D/A The acquisition card (3.5) is connected and power is supplied; the industrial flat panel (3.1) is connected with the A/D acquisition card (3.4) and the D/A acquisition card (3.5); the level gauge (1.4) connects the liquid nitrogen storage tank (1.2) The liquid nitrogen storage in) is converted into an analog signal in real time, which is converted into a digital signal through the A/D acquisition card (3.4) and transmitted to the industrial panel (3.1); in the same way, the flow meter (2.4) compares the flow of liquid nitrogen with The mixing density is transmitted to the industrial plate (3.1) in real time, the temperature sensor (2.7) transmits the real-time temperature of liquid nitrogen to the industrial plate (3.1), the inlet pressure sensor (2.3) transmits the real-time input pressure of liquid nitrogen to the industrial plate (3.1), and the outlet The pressure sensor (2.8) transmits the real-time output pressure of liquid nitrogen to the industrial flat panel (3.1); the industrial flat panel (3.1) realizes real-time data processing and real-time display of values and change curves, and can input settings in the industrial flat panel (3.1) The inlet pressure value and the valve port opening value are converted into analog quantities through the D/A acquisition card (3.5), and the analog quantities are transmitted to the pressure reducing valve (2.2) and the electric regulating valve (2.6) to realize the pressure and flow of liquid nitrogen And temperature adjustment; in addition to regulating the pressure of liquid nitrogen, the pressure reducing valve (2.2) can also play a role in stabilizing the pressure; the relationship between the valve port opening value h of the electric regulating valve (2.6) and the liquid nitrogen flow q is:
    Figure PCTCN2019105935-appb-100001
    Figure PCTCN2019105935-appb-100001
    式中,K vs为调节阀额定流量系数,S为液氮与水的密度比值,△P为调节阀前后压差; In the formula, K vs is the rated flow coefficient of the regulating valve, S is the density ratio of liquid nitrogen to water, and △P is the pressure difference before and after the regulating valve;
    实施液氮供给与调控时,首先按下开启键(3.6),确保调控装置上电工作,然后将电动调节阀(2.6)的阀口开度值调到最大,保证传输管路畅通的同时减少管路预冷时间,之后拧开液氮储罐(1.2)上的截止阀(1.3),液氮通过管路从喷嘴(1.12)中喷出;观察工业平板(3.1)中的实时监测数据,等待液氮温度降低至-170℃以下且基本稳定后,控制减压阀(2.2)与电动调节阀(2.6),实现液氮压力与流量的调节,此时液氮温度的调控可通过调节流量来实现;超低温冷却加工完成后,首先关闭截止阀(1.3),然后按下关闭键(3.7),确保 调控装置下电。When implementing liquid nitrogen supply and control, first press the open button (3.6) to ensure that the control device is powered on, and then adjust the valve opening value of the electric control valve (2.6) to the maximum to ensure that the transmission pipeline is unblocked while reducing The pipeline pre-cooling time, then unscrew the shut-off valve (1.3) on the liquid nitrogen storage tank (1.2), the liquid nitrogen is sprayed from the nozzle (1.12) through the pipeline; observe the real-time monitoring data in the industrial flat panel (3.1), After waiting for the temperature of the liquid nitrogen to drop below -170℃ and it is basically stable, control the pressure reducing valve (2.2) and the electric regulating valve (2.6) to adjust the pressure and flow rate of the liquid nitrogen. At this time, the liquid nitrogen temperature can be adjusted by adjusting the flow rate. To achieve; after the ultra-low temperature cooling process is completed, first close the shut-off valve (1.3), and then press the close button (3.7) to ensure that the control device is powered off.
  2. 根据权利要求1所述的面向超低温冷却加工的独立式液氮供给与调控装置,其特征在于,所述的保冷层(2.9)为双层结构,第一层为管路外部缠覆的气凝胶垫,第二层为保冷层(2.9)的外壳与气凝胶垫之间填充的聚氨酯泡沫。The independent liquid nitrogen supply and control device for ultra-low temperature cooling processing according to claim 1, characterized in that the cold insulation layer (2.9) is a double-layer structure, and the first layer is a gas condensate that is wrapped on the outside of the pipeline. The rubber pad, the second layer is the polyurethane foam filled between the outer shell of the cold insulation layer (2.9) and the aerogel pad.
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