Summary of the invention:
Purpose of the present invention just is to overcome above-mentioned the deficiencies in the prior art, and provides a kind of railway existing line bridge successively incremeantal launching method framework method to change beam construction method, and this method need not to disintegrate seamless railway, speed of application soon, is not subjected to the restriction of construction plant.
Technical scheme of the present invention is: a kind of railway existing line bridge successively incremeantal launching method framework method changes beam construction method, it is characterized in that: finish according to the following step: 1. in existing line one side, the split slideway is set respectively, at split slideway difference precast frame; 2. set up temporary rest pier in existing line bridge bottom, hold up the section of track with temporary rest pier; And carry out gapless track locking and the cross-arm rail is installed at two sections that change the beam section; 3. support existing line beam body with temporary rest pier, remove bearing at the bottom of the existing beam; 4. with steel strand precast frame is connected with existing beam; 5. the position that utilizes continuous jack traction steel strand that the framework that is cascaded and existing beam are dragged to designing requirement; 6. at precast frame floor below bearing surface grouting and reinforcing; 7. rail, benefit quarrel recovery circuit fall.
The present invention can also adopt following technical measures:
Above-mentioned split slideway is made up of the attached slideway of main skid and two settings in parallel; The slideway surface is provided with cystosepiment, and slide block is set on the cystosepiment; Slideway and counter-force seat are connected as a single entity.
Advantage of the present invention is: 1, need not the gapless track that disintegrates in the construction, guaranteed to change the stability and safety of beam construction, once change beam 6 hours times spent only, reduced the influence to railway operation to greatest extent.2, adopt steel strand series connection Vierendeel girder and existing beam, utilize the continuous jacking of jack only to help Stability Analysis of Structures safety, and saved the input of the shaped steel that is rigidly connected, when having reduced cost, simplified construction sequence.3, in the technology of setting up slideway on the mud soft soil foundation and on slideway, pouring into a mould the Vierendeel girder concrete in mass, strengthen Bearing Capacity of Composite Foundation, shortened the duration.4, utilize gapless track to make somebody a mere figurehead technology, saved engineering cost.
The specific embodiment:
Railway existing line bridge successively incremeantal launching method framework method changes beam construction method
Overall constructure scheme:
1, in existing line one side, the split slideway is set respectively, at split slideway difference precast frame.
1. slideway construction: this frame bridge is totally 3 holes, and 3 groups of slideways are arranged in every hole, and every group of slideway is made up of a main skid and two attached slideways, establishes counter-force seat 2 at prefabricated slideway 1 other end of framework.Sliding layer adopts polytetrafluoroethylene (PTFE) slide block 3 between slideway and framework, and slide block is of a size of 300 * 300 * 10mm, spacing 1.1m, the middle thick cystosepiment 4 of 15mm of filling.
The high-pressure rotary jet grouting pile pile foundation construction is adopted in substrate, and according to the different situations of slideway basis bearing load, existing beam segment base plinth movably adopts the rectangular plate type cushion cap, and the taper girder grillage is adopted in all the other locations.
The rotary churning pile stake directly is 600mm, and stake is long to be 11.4m, and bearing course at pile end is the completely decomposed glutenite, and Bearing Capacity of Composite Foundation detects through wide iron scientific research institution and reaches 613KPa, and 485KPa meets design requirement.
Slideway end face width is 50cm, and both sides are arranged 50 * 50mm angle steel usually, and end face flushes with the slideway top, and 2mm thick corrosion resistant plate in upper berth is anchored on the angle steel, and slide block is fixed on the base of frame 20mm steel plate.
Counter-force seat and slideway are linked to be integral body.The pile foundation support table basis is adopted on counter-force seat basis.Pile foundation 5 adopts the digging hole filling pile of ¢ 1600mm (not comprising dado thickness), the long 9.5m of stake, steel bar concrete grade C30; Cushion cap 6 adopts the C30 steel bar concrete, and appearance and size is 300 * 300 * 200cm.Counter-force seat column 7 is selected 4 32b i iron for use, is linked to be with the welding of 2cm steel plate.
2. framework is prefabricated.
A, according to on-site actual situations, the 1st hole framework is prefabricated in high line left side, the 2nd, 3 holes are prefabricated in frame right.When prefabricated, with the working space of existing bridge pier maintenance 1m.
B, framework are prefabricated on slideway, adopt the sand bed die between slideway at the bottom of the framework in the 80cm scope, on smear the thick M10 cement mortar of 5cm, treat the framework concrete strength reach design strength 100% after, with artificial removing sand bed die, clear up slide plane simultaneously, must keep clean and be coated with full butter.
C, steel strand duct, three slideway tops are the bellows of ¢ 100mm with internal diameter.
2, set up temporary rest pier in existing line bridge bottom.Set up temporary rest pier under the existing beam, buttress adopts universal rod body assembled, and long 10m is wide 2 meters, high 6 meters, and adopts reinforcement measure.
3, carry out the gapless track locking and the cross-arm rail is installed at two sections that change the beam section.54m buffer area (satisfy 200 times of longitudinal gradient gradients) is set changing beam section both sides, its outer 50m track strengthening district that is provided with, 1 evening before formally changing beam, block circuit, tight a bolt and lock reinforcing section, and cross-arm rail (P50 relayable rail) is installed changing under the beam section rail, arrange by spacing 8 sleepers, the cross-arm rail pads with sleeper, and shop insulation rubber cushion is isolated between two rails.The cross-arm rail connects existing line and framework top ballast tub, so that during dilatory translation, the existing line section of track carries out the transition on the cross-arm rail in the ballast tub of framework top by pulley.
4, construction is blocked in dilatory translation.
1. the section of track is built on stilts
Before the framework translation, take off the plate rail pillow end, remove the buffer area rail fastening simultaneously,, pulley (high 17cm) is installed between the section of track and cross-arm rail changing the beam section section of track with the built on stilts about 20cm of gear type track jack jack-up changing beam section circuit ballast aggregate.
2. remove joint of bridge place ballast aggregate and lid seam plate.
3. back timber.
8 manual hydraulic jacks of 250t are used in every hole on existing pier cap, remove the bearing nut, and the existing beam body of jacking simultaneously (top 100mm height) supports at the bottom of the mounting rail, and the jack oil return falls to being placed on beam on the universal rod body buttress.
4. dilatory translation.
A, treat that old back liter, the beam that falls are finished after, send and can draw the translation order by the construction commander in chief.
B, receive order after, jack by the manual synchronous translation of control box culvert and universal rod body support motion 10cm, check box culvert, universal rod body support on the translation slideway and the situation of relevant each several part whether normal.
C, start automatic integral translation.The automatic button of operation master station carries out the translation continuously automatically of translation beam, in the translation process, observes synchronous influence to framework in the translation process; Note oil pressure maximum, minimum value in the record translation process; Should monitor the stepping track of box culvert constantly revises with in good time correction with peripherals detector.
D, integral translation translation in about 3 hours put in place, adjust.
E, employing manual operation all unload up to all steel strand, remove equipment, finish construction.
5., circuit recovers on the bridge
(1), with gear type track jack jack-up rail, remove pulley and horizontal dawn rail, make the existing section of track fall to being placed in the framework ballast tub, first-class two ends buffer area fastener.
(2),, spread beam seam lid seam plate, and return ballasting within the time in previous step.
(3), manually play track lining, carry out railway roadbed with light track maintenance machinery and make firm by ramming;
(4), inspect for acceptance and open circuit.
6., go slowly after opening and line upkeep to Chang Su.
5, chassis base below bearing surface grouting and reinforcing.
After framework is in place, the chassis base below also has 10cm gap (dilatory framework needs) apart from bearing surface, around framework, seal with M10 cement mortar or sand pocket, utilizing the slip casting of high-pressure slip-casting method to fill reinforces, slurries are mixed accelerating admixture preparation, and the slideway two body side frames part of encorbelmenting reaches design strength at framework in back 120 minutes in place.Reserve grouting pipe, 3 meters of spacings, quincuncial arrangement when prefabricated.
6, remove.
(1), existing beam removes: cooperate with 2 150 tons of cranes and pursue Pin and down remove, abandon with 4 150 tons of Beam transportation vehicles and transport outside the venue.
(2), the temporary steel buttress is removed: cooperate by joint with 45 tons of jacks and down remove, until ground.
(3), existing 24, No. 25 bridge pier concretes are removed: usage mining machine band vibrating hammer is joined artificial use pneumatic pick segmentation and is removed.