CN101190424A - Enclosed crushing system for crushing caustic soda - Google Patents

Enclosed crushing system for crushing caustic soda Download PDF

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Publication number
CN101190424A
CN101190424A CNA200710115275XA CN200710115275A CN101190424A CN 101190424 A CN101190424 A CN 101190424A CN A200710115275X A CNA200710115275X A CN A200710115275XA CN 200710115275 A CN200710115275 A CN 200710115275A CN 101190424 A CN101190424 A CN 101190424A
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China
Prior art keywords
crushing
enclosed
caustic soda
charging gear
feed bin
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CNA200710115275XA
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Chinese (zh)
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CN100522371C (en
Inventor
杨向东
尚道忠
赵洪波
任华荣
王晓丰
何立
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BEILI POWDER TECHNOLOGY ENGINEERING Co Ltd JINAN
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BEILI POWDER TECHNOLOGY ENGINEERING Co Ltd JINAN
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Priority to CNB200710115275XA priority Critical patent/CN100522371C/en
Publication of CN101190424A publication Critical patent/CN101190424A/en
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Publication of CN100522371C publication Critical patent/CN100522371C/en
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Abstract

The invention provides an enclosed crushing system used for crushing caustic soda. The invention is characterized in that the invention consists of an enclosed raw material bin, a material feeding device and a vibration grinding machine. The outlet of the enclosed raw material bin is connected with the inlet of the material feeding device; the outlet of the material feeding device is connected with the inlet of the vibration grinding machine; the enclosed raw material bin, the material feeding device and the vibration grinding machine form an enclosed material passage. The invention solves the alkali powder required by crushing industrial caustic soda for enterprises, solves the system techniques of powder accumulated in equipment, low efficiency and poor working environment in certain enterprises, improves labor conditions, enhances working efficiency and reduces production cost.

Description

The enclosed crushing system that is used for crushing caustic soda
Technical field
The present invention relates to a kind of solid disintegrating apparatus, relate in particular to a kind of sealing powder crushing device that is used for industrial solid caustic soda (caustic soda, caustic potash).
Background technology
Caustic soda, caustic potash all are important basic chemical raw materials, and very strong hygroscopicity and very strong corrosivity are all arranged.The primary raw material form has two kinds of solid block and sheets, generally packs with metal bucket, and also useful laminated plastics woven bag adds the sealing plastics package.In some fine chemistry industry, in the production of nonferrous metal product, need to use powder alkali, for guaranteeing the requirement of production technology, the maximum particle size of ground caustic and particle size distribution must satisfy certain requirement could guarantee fast reaction speed, improves synthetic grade, reduces the content of free alkali.But because caustic soda, caustic potash have very strong hygroscopicity and corrosivity, and the air that is mixed with ground caustic has strong smothering action, and therefore still there are a lot of problems in the comminution process of industrial solid caustic soda.
At present, the pulverizing of industry solid caustic soda mainly contains dual mode: a kind of mode that adds selection by winnowing for ball mill, as by the general milling machine, add the closed circuit circulatory system that two stage cyclone deduster and supporting blower fan pipeline are formed, operating type is after reinforced in batches (if raw material adds after need manually smashing for big block again) that ball mill is airtight, under the circulation wind action, bring the ground caustic of having pulverized into the one-level cyclone dust collectors, the raw meal particle size of collection is thicker, returns grinding machine by pipeline and pulverizes again; The material that second cyclone dust extractor is collected is collected in the finished product batch can of second cyclone dust extractor below, by artificial periodic replacement finished product batch can as finished product.It is recycling that the air communication piping that contains thin ground caustic that the secondary whirlwind is discharged enters ball mill.The finished weight to be collected and the finished weight of adding near the time, even if finish one batch operation, carry out the powder alkali operation of next batch then.The main in actual applications problem of this mode is; because a large amount of wind circulations is arranged; accomplish comparatively difficulty of totally-enclosed operation; always exist air-flow exchange with atmosphere; the problem of bringing is; because entering of fresh air; be easy to one; condense ground caustic on the inwall of second cyclone dust extractor and the pipeline; As time goes on; the ground caustic that is attached on the tube wall can harden because of the moisture absorption; solidify, and adhesive strength is very high, causes the cyclone dust collectors internal diameter more and more littler; cause the material quantity of the catch (return and reface) of one-level whirlwind increasing; and the quantity of the catch of second cyclone dust extractor (finished product) is relatively more and more littler, and directly reflection is exactly that output is more and more lower, and product is more and more thinner; crush efficiency significantly reduces, and has to shut down carry out difficult labor cleaning.Can cause operating environment to worsen in addition.
Another kind adds the air floated mode of circulation for the rotor pulverizer.As add the circulation crushing system that two stage cyclone deduster and supporting blower fan and pipeline etc. are formed by the rotor pulverizer.It is different with first kind that this cover system removes the pulverizing mode, but outside the continuous charging, other is all similar to first kind, and the problem of existence is also similar to first kind.Problem even more serious in some aspects.Rod hammer as grinding rotor.Because the superincumbent easier inefficacy of hardening of ground caustic, the producer that has even added heating, the drying device of wind in air circulating system also can't ordinary production in wet weather relatively.
Summary of the invention
The present invention is directed to deficiency of the prior art proposed a kind of environmental protection, efficient, material is lossless, do not need circulated air, even if enclosed crushing system and device that also can the continuous high-efficient operation under the very big weather conditions of air humidity.
This programme is realized by following technical measures: a kind of enclosed crushing system that is used for crushing caustic soda, it is characterized in that it is made up of the former feed bin of enclosed type, charging gear and vibrating mill, the former feed bin outlet of described enclosed type is connected with the charging gear import, described charging gear outlet is connected with the vibrating mill import, and the former feed bin of described enclosed type, charging gear and vibrating mill have formed airtight material channel.
The beneficial effect of this programme can learn that the present invention comprises the former feed bin of closure, charging gear, vibrating mill (pulverizer) and finished bin etc. according to the narration to such scheme.Be tightly connected between each device unit, be connected flexible pipe with high resiliency between metering device and vibrating mill, vibrating mill and the finished bin and be tightly connected.With raw material (industrial solid caustic soda, as be big block raw material, should in advance it be crushed to certain particle size) add to former feed bin in batches, after former feed bin is airtight, raw material evenly adds in the vibrating mill continuously by metering device, and the material after the pulverizing enters finished bin by connecting flexible pipe.
Native system there is no sieve, grading plant, but the finished product granularity still can satisfy user's technological requirement, realize in the following manner: by regulating the vibration parameters of vibrating mill (or vibrating pulverizer), as Oscillation Amplitude, just can regulate the milling capacity and the product granularity of vibrating mill, the disposal ability of the big or small decision systems by regulating the charging gear feeding coal, that is in a set enclosed crushing system, necessarily contain output and granularity that a rational treating capacity and corresponding vibration parameters are complementary and reach technological requirement, thereby realize that no grading plant also can realize the purpose of output controllable granularity, this has promptly simplified crushing system, reduced cost, improved the reliability of system again, the fault rate of reducing the link.Be a kind of be the practical again crushing system of economy.
The invention solves enterprise and pulverize the needed ground caustic of industrial caustic soda, solved some enterprise's powder alkali equipment accumulated powders, efficient is low, working environment is inferior system process; Improve working condition, improved operating efficiency, reduced production cost.Therefore the present invention has compared with prior art realized technical purpose.
The concrete characteristics of this programme also have, and are provided with feeding tube and discharging valve in described vibrating mill outlet.In the described bleeder valve airtight enclosed type finished bin that is connected with of face behind the door, prevent that the material moisture absorption and atmosphere from invading crushing system.Be connected by flexible pipe is airtight between the outlet of described charging gear and the vibrating mill import, get final product the closed conveying material, can reduce the interference that vibrating mill is vibrated again.Be connected by flexible pipe is airtight between the outlet of described vibrating mill and the discharging valve, get final product the closed conveying material, can reduce the interference that vibrating mill is vibrated again.In the former feed bin of described enclosed type, be provided with vibration flow-aid device or mechanical flow-aiding device, prevent the bridging of material knot arch, guarantee that materials flow is continuous, prevent to accumulate in the feed bin material.Described vibration flow-aid device is to have the vibrator that utilizes vibration wave to destroy the stability of arch and activate the material function.Described mechanical flow-aiding device is the agitator with broken arch function.
Charging gear is screw(-type) feeder or oscillating feeder or apron feeder or cradle feeder or star feeder or flexible screw(-type) feeder.
On the former feed bin of described enclosed type or charging gear or vibrating mill, air inlet is set.For thoroughly stopping the intrusion of outside humid air, can on certain device of system, introduce micro-dry air and make system's place's slight positive pressure state.
Description of drawings
Below in conjunction with accompanying drawing the present invention is done to describe in further detail.
Fig. 1 is a structural representation of the present invention;
Fig. 2~Fig. 5 is raw material warehouse 2 example schematic of the present invention;
Fig. 2: airtight feed bin body;
Fig. 3: the airtight feed bin body of band vibration;
Fig. 4: the airtight feed bin body of band forced stirrer structure;
Fig. 5; The airtight feed bin body of band vibration and forced stirrer structure.
Fig. 6~Figure 11 is charging gear 3 example schematic of the present invention.
Fig. 6: screw(-type) feeder;
Fig. 7: oscillating feeder;
Fig. 8: apron feeder;
Fig. 9: cradle feeder;
Figure 10: star feeder;
Figure 11: flexible batcher.
Among the figure, 1, former feed bin lid, 2, airtight feed bin body, 3, charging gear, 4, the charging gear outlet, 5, connect flexible pipe, 6, the vibrating mill import, 7, vibrating mill, 8, the vibrating mill outlet; 9, connect flexible pipe; 10, discharging valve; 11, finished bin; 12, acoustic hood.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is further described: production process of the present invention is: raw material (sheet alkali or be crushed to the piece alkali particle of certain particle size) is filled it up with airtight feed bin body 2, former feed bin lid 1 is covered and seals, raw material is through the outlet down of airtight feed bin body, by metering device 3 continuously, enter vibrating mill 7 by connecting flexible pipe 5 uniformly, raw material is pulverized in vibrating mill 7, finished product enters finished bin 11 by vibrating mill outlet 8 by connecting flexible pipe 9 and discharging valve 10.After finished bin 11 material are full, change finished bin 11, raw material adds behind the airtight feed bin body 2 in time airtight in batches, when changing finished bin 11 and airtight feed bin body 2 and add raw material, does not all influence the continuous comminution process of system.Below system of the present invention and traditional ball mill pulverizer are done a contrast in each side such as energy, quality:
Project name The main frame model Installed capacity kilowatt Capital expenditure The operation number Output kg/ hour Quality standard Quality control
The ball mill system ф900×1800 29 30 8 75 40 orders 〉=95% The blast cap gap
This process system WZL400G (Baily pulverizing mill) 40 40 2 500 40 orders 〉=98% Regulate the pulverizer parameter
Embodiment one,
The enclosed crushing system that is used for crushing caustic soda is made up of former feed bin lid 1, airtight feed bin body 2 (Fig. 3), metering device 3, vibrating mill 7 and finished bin 11 etc., anti-inaccessible vibrating device on the airtight feed bin body (Fig. 3) plays the activation material, prevent the effect of material arch camber, realize pulverizing target by the feeding coal of regulating charging gear 3 and the vibration parameters of regulating vibrating mill 7.
Embodiment two,
The enclosed crushing system that is used for crushing caustic soda is made up of former feed bin lid 1 and airtight feed bin body 2, metering device (Fig. 6), vibrating mill 7 and finished bin 11 etc., the size of regulating feeding coal by the rotating speed of adjustable screw batcher (Fig. 6), control product granularity by the vibration parameters of regulating vibrating mill 7, thereby realize process goal.
Embodiment three,
The enclosed crushing system that is used for crushing caustic soda is made up of former feed bin lid 1 and airtight feed bin body 2, metering device 3, vibrating mill 7 and finished bin 11 etc., under some extreme weather situation, can in certain device of system as former feed bin lid 1 or airtight feed bin body 2 or metering device 3 or vibrating mill 7, feed micro-dry air, make system be in slight positive pressure state, thereby thoroughly stop the intrusion of outside humid air, the normal operation of assurance system is not subjected to the influence of weather, has reduced each junction sealing difficulty yet and has more practicality.Easier realization comminution process target.

Claims (10)

1. enclosed crushing system that is used for crushing caustic soda, it is characterized in that it is made up of the former feed bin of enclosed type, charging gear and vibrating mill, the former feed bin outlet of described enclosed type is connected with the charging gear import, described charging gear outlet is connected with the vibrating mill import, and the former feed bin of described enclosed type, charging gear and vibrating mill have formed airtight material channel.
2. the enclosed crushing system that is used for crushing caustic soda according to claim 1 is characterized in that being provided with feeding tube and discharging valve in described vibrating mill outlet.
3. the enclosed crushing system that is used for crushing caustic soda according to claim 1 is characterized in that in the described bleeder valve airtight enclosed type finished bin that is connected with of face behind the door.
4. the enclosed crushing system that is used for crushing caustic soda according to claim 1 is characterized in that being provided with vibration flow-aid device or mechanical flow-aiding device in the former feed bin of described enclosed type.
5. the enclosed crushing system that is used for crushing caustic soda according to claim 4 is characterized in that described charging gear is a screw(-type) feeder.
6. the enclosed crushing system that is used for crushing caustic soda according to claim 4 is characterized in that described charging gear is an oscillating feeder.
7. the enclosed crushing system that is used for crushing caustic soda according to claim 4 is characterized in that described charging gear is an apron feeder.
8. the enclosed crushing system that is used for crushing caustic soda according to claim 4 is characterized in that described charging gear is a cradle feeder.
9. the enclosed crushing system that is used for crushing caustic soda according to claim 4 is characterized in that described charging gear is a star feeder.
10. the enclosed crushing system that is used for crushing caustic soda according to claim 1 is characterized in that on the former feed bin of described enclosed type or charging gear or vibrating mill air inlet being set.
CNB200710115275XA 2007-12-17 2007-12-17 Enclosed crushing system for crushing caustic soda Expired - Fee Related CN100522371C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNB200710115275XA CN100522371C (en) 2007-12-17 2007-12-17 Enclosed crushing system for crushing caustic soda

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNB200710115275XA CN100522371C (en) 2007-12-17 2007-12-17 Enclosed crushing system for crushing caustic soda

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CN101190424A true CN101190424A (en) 2008-06-04
CN100522371C CN100522371C (en) 2009-08-05

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103041910A (en) * 2011-10-17 2013-04-17 义乌市黑白矿山机械有限公司 Externally-assisted vibrating feeder
CN103191816A (en) * 2013-03-20 2013-07-10 常熟市信立磁业有限公司 Material guiding device for discharging port of vibration milling tank
CN105964384A (en) * 2016-05-25 2016-09-28 湖南省金润碲业有限公司 Sealed smashing device for alkali slag containing tellurium
CN106179701A (en) * 2014-12-03 2016-12-07 成都宸鸿科技有限公司 A kind of roller that can make material noresidue cuts grater charging feed bin
CN107262223A (en) * 2017-08-01 2017-10-20 鲁南制药集团股份有限公司 A kind of Chinese medicine crushes screening plant and its application method

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CN102836771A (en) * 2011-06-23 2012-12-26 上海杰弗朗机械设备有限公司 Calculation system of crushing and screening production line

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103041910A (en) * 2011-10-17 2013-04-17 义乌市黑白矿山机械有限公司 Externally-assisted vibrating feeder
CN103041910B (en) * 2011-10-17 2015-01-21 义乌市黑白矿山机械有限公司 Externally-assisted vibrating feeder
CN103191816A (en) * 2013-03-20 2013-07-10 常熟市信立磁业有限公司 Material guiding device for discharging port of vibration milling tank
CN103191816B (en) * 2013-03-20 2014-10-29 常熟市信立磁业有限公司 Material guiding device for discharging port of vibration milling tank
CN106179701A (en) * 2014-12-03 2016-12-07 成都宸鸿科技有限公司 A kind of roller that can make material noresidue cuts grater charging feed bin
CN105964384A (en) * 2016-05-25 2016-09-28 湖南省金润碲业有限公司 Sealed smashing device for alkali slag containing tellurium
CN107262223A (en) * 2017-08-01 2017-10-20 鲁南制药集团股份有限公司 A kind of Chinese medicine crushes screening plant and its application method

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