Agricultural material impact test device and method
Technical field
The present invention relates to agricultural material impact test device and method, be mainly used in the collision process of agricultural material and different materials threshing element, acceleration after acquisition limiting velocity, impact grinding susceptibility, the collision, parameters such as impact effect power are for Design of device such as threshing, processing, conveying provide foundation.
Background technology
Studies show that in recent years, the fragmentation of agricultural material is main relevant with impulsive force, is the result that agricultural material particle and rigid element impact.More to the research of the broken influence of cereal about centrifugal impulsive force, different laboratories and researcher have set up the centrifugal shock table of different structure.Main type has centrifugal rifle, Apparatus for Impacting at low-temp and broken instrument, and their common principle is a centrifugation accelerates cereal, makes it impact cylinder impingement wall on every side, calculates percentage of damage.Its shortcoming is, the test material is necessary for colony, can't realize the percussive action process of simple grain material and threshing element.Can simulate the test unit and the method for threshing element and simple grain agricultural material collision process does not at present appear in the newspapers.
Summary of the invention
The objective of the invention is in order to overcome the deficiencies in the prior art, a kind of agricultural material impact test device and method are provided, this device can be simulated the collision process of simple grain agricultural material and different materials threshing element, obtain limiting velocity, use the parameters such as acceleration, impact effect power after this method can obtain impact grinding susceptibility, collision simultaneously.
The technical scheme that apparatus of the present invention adopt is: comprise the material fixed support, emitter and motor, all be fixed on emitter and frequency control motor on the frame, the control end of frequency control motor links to each other with the control system input end, driving pulley is installed on the frequency control motor axle, driven pulley is installed on the main shaft of emitter, rotating disk is installed on the main shaft, power is imported by frequency control motor, drive dial rotation, rotating disk is fixed with shifting block, cone-shaped end is installed in main shaft, the pitching mouth that is positioned at the main shaft upper end is fixed on emitter top cover top, and the top cover below is fixed with guide ring, and top cover and emission support are fixed together, be installed on rotating disk tangential direction and the exit tube that is fixed together of emission support Fibre Optical Sensor is housed, the Fibre Optical Sensor output terminal links to each other with control system with monitoring.
The technical scheme that the inventive method adopts is in turn include the following steps:
(1), adjust the relative position of material fixed support and exit tube, realize the collision of impact ball and agricultural material different angles to be measured;
(2), agricultural material to be measured is suspended on the position that the support bracket fastened impact ball of material will collide with it, also agricultural material can be sticked on the paper, and then be fixed on the material fixed support;
(3), adjust the knob of monitoring, the rotating speed of change buncher, the linear velocity that guarantees to impact the ball ejaculation with control system;
(4), will impact ball feeds from the pitching mouth, under the effect of gravity, drop on the rotating disk, move on rotating disk along guide ring earlier, dash from the guide ring breach then and roll out, under the effect of shifting block, from exit tube, penetrate after the nearly week with dial rotation, after bumping with agricultural material to be measured, be cushioned curtain and absorb and drop on the base;
(5), by the degree of injury of agricultural material after monitoring and the control system collision detection, limiting velocity in the time of can obtaining material and different materials threshing element collision, impact grinding susceptibility parameter, also can analyze displacement, speed, acceleration after the material collision, impact effect power by high-speed camera, image processing means.
Parameters such as the limiting velocity when the present invention can obtain material and different materials threshing element collision, impact grinding susceptibility, also can analyze displacement, speed, acceleration after the material collision by means such as high-speed camera, Flame Image Process, impact effect power etc. are for Design of device such as threshing, processing, conveying provide foundation.
Description of drawings
The present invention is further described below in conjunction with the drawings and specific embodiments.
Fig. 1 is the structural representation of apparatus of the present invention.
Fig. 2 is the partial structurtes enlarged drawing of emitter 10 among Fig. 1.
Fig. 3 is the vertical view of Fig. 2.
Fig. 4 is the partial structurtes enlarged drawing of material fixed support 7 among Fig. 1.
1. buffering curtain support, 2. buffering curtain, 3. bases among the figure, 4. vertically adjust handwheel, 5. vertical beam, 6. movable base, 7. material fixed support, 8. handwheel is adjusted in front and back, adjusts handwheel about 9., 10. emitter, 11. driven pulleys, 12. V-belts, 13. driving pulley, 14. frequency control motors, 15. frames, 16. monitoring and control system, 17. impact ball, 18. agricultural materials; 101. the emission support, 102. top covers, 103. rotating disks, 104. pitching mouths, 105. cone-shaped ends, 106. deep groove ball bearings, 107. main shafts, 108. taper roll bearings, 109. Connection Blocks, 110. Fibre Optical Sensors, 111. exit tubes, 112. guide rings, 113. shifting blocks.
Embodiment
Shown in Figure 1, emitter 10 is arranged on material fixed support 7 next doors, and monitoring is being connected near emitter 10 and the material fixed support 7 and with signal wire with control system 16.Emitter 10 and frequency control motor 14 all are fixed on the frame 15, and the control end of frequency control motor 14 links to each other with control system 16 with monitoring, and driving pulley 13 is installed on 14 of the frequency control motors.Shown in Fig. 2,3, driven pulley 11 is installed in Connection Block 109 positions on the main shaft 107, connects with V-belt 12 between driving pulley 13 and the driven pulley 11.Power is by frequency control motor 14 inputs, driving rotating disk 103 rotates, rotating disk 103 is fixed with shifting block 113, cone-shaped end 105 is installed in main shaft 107, the pitching mouth 104 that is positioned at main shaft 107 tops is fixed on emitter top cover 102 tops, top cover 102 belows are fixed with guide ring 112, top cover 102 and emission support 101 are fixed together, be installed on rotating disk 103 tangential directions and the exit tube 111 that is fixed together of emission support 101 Fibre Optical Sensor 110 is housed, the Fibre Optical Sensor output terminal links to each other with control system 16 with monitoring.Emitter main shaft 107 upper ends adopt deep groove ball bearing 106 to support, and the lower end adopts taper roll bearing 108 to support.The material of buffering curtain 2 is a foamed rubber, and buffering curtain 2 upper ends hang fixing by the buffering curtain support 1 of side.Impacting ball 17 is steel ball, also can be aluminium ball or baton round etc.Shown in Fig. 1,4, material fixed support 7 links to each other with movable base 6, on material fixed support 7, hang single agricultural material 18, material fixed support 7 connect respectively vertical adjust handwheel 4, front and back adjust handwheel 8, about adjust handwheel 9, can change the relative position of material fixed support 7 and exit tube 111.
During test, adjust material fixed support 7 and can realize impacting the collision of ball 17 and agricultural material different angles with the relative position of exit tube 111; Material 18 to be measured is suspended on the position that steel ball 17 will collide with it on the material fixed support 7, also material 18 can be sticked on the paper, and then be fixed on the support; Adjust the control system knob, change the rotating speed of buncher 14, with the linear velocity that guarantees that steel ball 7 penetrates; Steel ball 7 is fed from pitching mouth 104, dropping under the effect of gravity on the rotating disk 103, move on rotating disk along guide ring 112 earlier, dash from the guide ring breach then and roll out, under the effect of shifting block 113, rotate nearly week back ejaculation from exit tube 111 with rotating disk 103, after bumping with material 18 to be measured, be cushioned curtain 2 and absorb and drop on the base 3; Degree of injury by material after the collision detection, parameters such as the limiting velocity in the time of can obtaining material and different materials threshing element collision, impact grinding susceptibility, also can analyze displacement, speed, acceleration after the material collision by means such as high-speed camera, Flame Image Process, impact effect power etc. are for Design of device such as threshing, processing, conveying provide foundation.