CN101186273A - The Method of Lowering Overweight Structures by Two Jacks in Series - Google Patents

The Method of Lowering Overweight Structures by Two Jacks in Series Download PDF

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Publication number
CN101186273A
CN101186273A CNA2007101246329A CN200710124632A CN101186273A CN 101186273 A CN101186273 A CN 101186273A CN A2007101246329 A CNA2007101246329 A CN A2007101246329A CN 200710124632 A CN200710124632 A CN 200710124632A CN 101186273 A CN101186273 A CN 101186273A
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jack
jacks
suspension centre
lowering
external force
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CN100542944C (en
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冯智
韩玉
陈光辉
秦大燕
李彩霞
李玉彬
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Guangxi Road and Bridge Engineering Group Co Ltd
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GUANGXI ZHUANG NATIONALITY AUTONOMOUS REGION HIGHWAY BRIDGE ENGINEERING Co
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Abstract

The invention provides a construction method which can carry out the integration dropping-down of overweight structures such as movable formwork, etc. by adopting normal jack, steel strand, etc. The invention is characterized in that after the construction of box girder is implemented, two reaction frames are assembled on the bridge by bailey beam or section steel and the normal perforation jack is adopted to carry out the integration dropping-down of the movable formwork; two perforation jacks fixed on the reaction frame are connected in series to form a fulcrum power device; the two jacks alternatively transfer external force in order to implement continuous operation.

Description

两台千斤顶串联下放超重结构的方法 The Method of Lowering Overweight Structures by Two Jacks in Series

技术领域technical field

本发明涉及一种在桥梁或高大建筑物建设中采用普通千斤顶对超重结构进行整体下放的施工方法。The invention relates to a construction method for integrally lowering overweight structures by using ordinary jacks in the construction of bridges or tall buildings.

背景技术Background technique

目前,对于分跨为30至50m跨径桥梁上部结构越来越多的采用预应力连续箱梁,在该类桥梁的上部构造施工时采用移动模架(即造桥机)法,最为经济、快捷,而且易于保证箱梁的施工质量。尤其在山岭重丘地区施工时,较之传统的满堂支架法大量的节约了钢管支架以及模板,同时很大程度上加快施工进度,但由于单次浇筑箱梁节段全部重量都作用在移动模架上,因此,模架通常制作的比较庞大,要在高空拆卸,难度相当大,而且也不安全,请专业的超重结构整体下放作业公司,则要价非常昂贵。而且只管下放,拆卸还是要自己来完成,购买专用下放设备,其价格也是相当昂贵,且通用性不强,使用频率不高,同样也是比较浪费,因此我们选择利用自身的技术力量合理利用常规的起重设备来实现大型移动模架等超重结构的整体下放。At present, more and more prestressed continuous box girders are used in the superstructure of bridges with a span of 30 to 50m. It is most economical and efficient to use the mobile formwork (ie bridge building machine) method in the construction of the superstructure of such bridges. Fast, and easy to ensure the construction quality of the box girder. Especially in the construction in mountainous and hilly areas, compared with the traditional full house support method, a large number of steel pipe supports and formwork are saved, and the construction progress is greatly accelerated. Therefore, the formwork is usually made relatively large, and it is quite difficult and unsafe to disassemble at a high altitude. It is very expensive to ask a professional company to lower the overall structure of the overweight structure. And no matter how decentralized it is, the disassembly still needs to be done by yourself. It is quite expensive to buy special decentralized equipment, and the versatility is not strong, and the frequency of use is not high, which is also relatively wasteful. Lifting equipment is used to realize the overall lowering of overweight structures such as large mobile formwork.

发明内容Contents of the invention

本发明的目的是为了减少资源浪费,实现移动模架(造桥机)等大型施工设备在地面拆卸,以及安全快速的实现模架整体下放至地面方便拆卸,而提供一种采用普通千斤顶及锚具、钢绞线等辅助设施的实现大吨位结构整体下放的施工方法。The purpose of the present invention is to reduce the waste of resources, realize the disassembly of large-scale construction equipment such as mobile formwork (bridge building machine) on the ground, and safely and quickly realize the overall lowering of the formwork to the ground for easy disassembly. A construction method that realizes the overall lowering of large-tonnage structures for auxiliary facilities such as tools and steel strands.

本发明解决其技术问题所采用的技术方案是:The technical solution adopted by the present invention to solve its technical problems is:

一种两台千斤顶串联下放超重结构的方法,是一种移动模架拆除的方法,其特征:在箱梁施工完成后,先用贝雷片或者型钢在桥上拼装两道反力架,采用常规的穿心千斤顶来进行移动模架整体下放,通过将固定在反力架上的两台穿心千斤顶串联形成一个吊点动力装置,两台千斤顶交替接递外力,实现连续作业。A method for lowering an overweight structure with two jacks connected in series. It is a method for dismantling a mobile formwork. Its features: after the construction of the box girder is completed, two reaction frames are first assembled on the bridge with Bailey sheets or section steel. Conventional through-hole jacks are used to lower the mobile formwork as a whole, and two through-hole jacks fixed on the reaction frame are connected in series to form a lifting point power device, and the two jacks alternately receive external forces to realize continuous operation.

所述的将两台穿心千斤顶串联形成一个吊点动力装置的步骤是:在计算确定的吊点位置拼装好反力架将穿心千斤顶机工作锚具安放在反力架的千斤顶底座上,在移动模架的纵梁吊点位置安装好吊点锚梁,将钢绞线依次穿过吊点锚梁的锚垫板及反力架上的两个同轴千斤顶及工作锚具并收紧钢绞线,待全部吊点起重设备安装完毕,同时给各吊点处上面的千斤顶送油,使得整个移动模架脱离原有的支撑装置,并拆除原支撑系统,同时松开下边的千斤顶上的工作锚夹片,并将活塞推至最大行程,然后同时给各吊点上边的千斤顶回油,模架开始下放。The steps of connecting two through-hole jacks in series to form a lifting point power device are as follows: assemble the reaction force frame at the calculated lifting point position, place the working anchorage of the through-hole jack machine on the jack base of the reaction force frame, Install the lifting point anchor beam at the lifting point of the longitudinal beam of the mobile formwork, pass the steel strand through the anchor plate of the lifting point anchor beam and the two coaxial jacks and working anchors on the reaction frame in turn and tighten them Steel strand, after all the hoisting equipment is installed at all lifting points, oil is supplied to the jacks above each lifting point at the same time, so that the entire mobile formwork is separated from the original support device, and the original support system is removed, and the lower jack is released at the same time The upper working anchor clip, and push the piston to the maximum stroke, and then return the oil to the jack above each lifting point at the same time, and the formwork starts to lower.

所述的两台千斤顶交替接递外力的的步骤是:当上边一个千斤顶活塞行程接近零时,暂停回油并将下边的千斤顶的活塞推至接近最大行程,且将其配套的工作锚具锚固稳妥,然后继续给上边的千斤顶回油,把钢绞线的张力交由下边的千斤顶承担,待上边的千斤顶所承担的外力全部转移到下边的千斤顶时松开上边的工作锚具,并将其活塞推至将近最大行程位置,准备接替下边的千斤顶所受的外力。反力架、千斤顶、钢绞线的数量以及吊点的位置必须根据实际吊重计算确定。The steps for the two jacks to transfer external force alternately are: when the piston stroke of the upper jack is close to zero, stop the oil return and push the piston of the lower jack to near the maximum stroke, and anchor the supporting working anchor Safe, then continue to return the oil to the upper jack, and transfer the tension of the steel strand to the lower jack. When all the external force borne by the upper jack is transferred to the lower jack, loosen the upper working anchor and put it The piston is pushed to nearly the maximum stroke position, ready to take over the external force suffered by the jack below. The number of reaction frames, jacks, steel strands and the location of lifting points must be determined according to the actual lifting weight calculation.

本发明除了适用于上述移动模架(造桥机)等大型施工设备在地面的拆卸,也可以应用于高大建筑物建设中的构件的转移和拆装。In addition to being applicable to the disassembly of large construction equipment such as the above-mentioned mobile formwork (bridge building machine) on the ground, the present invention can also be applied to the transfer and disassembly of components in the construction of tall buildings.

本发明的有益效果是,可以利用常规的千斤顶及配套简易工具,安全快速下放大吨位的结构。节省了时间和设备,提高了效率。The beneficial effect of the present invention is that a conventional jack and matching simple tools can be used to safely and quickly lower the structure with enlarged tonnage. Save time and equipment, improve efficiency.

附图说明Description of drawings

下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

图1是本发明的移动模架整体下放总体示意图。Fig. 1 is an overall schematic diagram of the overall lowering of the mobile formwork of the present invention.

图2是图1的侧面图。FIG. 2 is a side view of FIG. 1 .

图中的部件编号:1.反力架,2.穿心千斤顶及工作锚具,3.钢绞线,4.吊点锚梁,5.移动模架。Part numbers in the figure: 1. Reaction frame, 2. Through-hole jack and working anchorage, 3. Steel strand, 4. Lifting point anchor beam, 5. Mobile formwork.

具体实施方式Detailed ways

在图1和图2中,它是把钢绞线一端用挤压锚锚固在吊点上,另一端同时穿过两台穿心千斤顶及工作锚具,通过两台千斤顶交替传递外力实现移动模架等超重结构整体下放作业。在计算确定的吊点位置拼装好反力架(1)将穿心千斤顶机工作锚具(2)安放在反力架(1)的千斤顶底座上,在移动模架(5)的纵梁吊点位置安装好吊点锚梁(4),将钢绞线(3)依次穿过吊点锚梁(4)的锚垫板及反力架上的两个同轴千斤顶及工作锚具(2)并收紧钢绞线(3),待全部吊点起重设备安装完毕,同时给各吊点处上面的千斤顶(2)送油,使得整个移动模架(5)脱离原有的支撑装置,并拆除原支撑系统。同时松开下边的千斤顶(2)上的工作锚夹片,并将活塞推至最大行程,然后同时给各吊点上边的千斤顶(2)回油,模架(5)开始下放,当上边一个千斤顶(2)活塞行程接近零时,暂停回油并将下边的千斤顶(2)的活塞推至接近最大行程,且将其配套的工作锚具锚固稳妥,然后继续给上边的千斤顶(2)回油,把钢绞线的张力交由下边的千斤顶(2)承担。待上边的千斤顶(2)所承担的外力全部转移到下边的千斤顶(2)时松开上边的工作锚具,并将其活塞推至将近最大行程位置,准备接替下边的千斤顶所受的外力。如此交替接递,从而实现移动模架整体下放作业。In Figure 1 and Figure 2, one end of the steel strand is anchored on the lifting point with a squeeze anchor, and the other end passes through two through-hole jacks and working anchors at the same time, and the external force is alternately transmitted through the two jacks to realize the movement of the mold. The overall lowering operation of overweight structures such as racks. Assemble the reaction force frame (1) at the position of the lifting point determined by calculation, place the working anchorage (2) of the through-hole jack machine on the jack base of the reaction force frame (1), and hang it on the longitudinal beam of the mobile formwork (5) The lifting point anchor beam (4) is installed at the lifting point position, and the steel strand (3) passes through the anchor plate of the lifting point anchor beam (4) and the two coaxial jacks on the reaction force frame and the working anchorage (2 ) and tighten the steel strands (3), and after all the hoisting equipment at the lifting points are installed, oil is supplied to the jacks (2) above each lifting point at the same time, so that the entire mobile formwork (5) is separated from the original supporting device , and remove the original support system. At the same time loosen the working anchor clip on the jack (2) below, and push the piston to the maximum stroke, then return the oil to the jack (2) above each lifting point at the same time, and the formwork (5) starts to lower, when the upper one When the piston stroke of the jack (2) is close to zero, stop the oil return and push the piston of the lower jack (2) to near the maximum stroke, and anchor the supporting working anchors securely, and then continue to return the oil to the upper jack (2). oil, and the tension of the steel strand is borne by the jack (2) below. When the external force borne by the jack (2) on the top is all transferred to the jack (2) on the bottom, the working anchorage on the top is released, and its piston is pushed to a position close to the maximum stroke, ready to take over the external force suffered by the jack on the bottom. Alternate delivery in this way realizes the overall lowering operation of the mobile formwork.

Claims (3)

1. the method for a lowering overweight structure by connecting two jacks in series, it is the method that a kind of mobile formwork is removed, it is characterized in that: after box girder construction is finished, earlier with shellfish thunder sheet or shaped steel assembly unit twice reaction frame on bridge, adopting conventional punching jack to carry out mobile formwork integral body transfers, form a suspension centre engine installation by two punching jack series connection that will be fixed on the reaction frame, two jacks alternately connect passs external force, realizes continuous working.
2. the method for lowering overweight structure by connecting two jacks in series according to claim 1, it is characterized in that: the step that two punching jack series connection are formed a suspension centre engine installation is: the good reaction frame of determining in calculating of hoisting point position assembly unit (1) is placed in punching jack machine work ground tackle (2) on the jack base of reaction frame (1), longeron hoisting point position at mobile formwork (5) installs suspension centre anchor beam (4), steel strand (3) are passed anchor plate and two the coaxial jacks and the work ground tackles (2) on the reaction frame of suspension centre anchor beam (4) successively and tighten up steel strand (3), treat that whole suspension centre weight-lifting equipments install, send oil for simultaneously each jack (2) above the suspension centre place, make whole mobile formwork (5) break away from original bracing or strutting arrangement, and remove former support system, unclamp the work anchor intermediate plate on the following jack (2) simultaneously, and piston is pushed into range, give jack (2) oil return of each suspension centre top then simultaneously, mould bases (5) begins to transfer.
3. the method for lowering overweight structure by connecting two jacks in series according to claim 1; it is characterized in that: two jacks alternately connect pass external force step be: when the jack in top (2) piston stroke near zero the time; suspend oil return and the piston of the jack (2) of bottom is pushed near range; and the work ground tackle anchoring that it is supporting is safe; continue to give jack (2) oil return of top then; the tension force of steel strand is transferred to following jack (2) to be born; treat to unclamp when external force that the jack (2) of top is born is all transferred to following jack (2) the work ground tackle of top; and its piston is pushed into maximum travel position nearly, prepare to take over the following suffered external force of jack.
CNB2007101246329A 2007-11-22 2007-11-22 The Method of Lowering Overweight Structures by Two Jacks in Series Active CN100542944C (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102134833A (en) * 2011-02-21 2011-07-27 中国一冶集团有限公司 Construction method for hoisting and disassembling bailey truss
CN105366598A (en) * 2015-09-28 2016-03-02 中国一冶集团有限公司 Hydraulic lifting method for gas holder top
CN106758818A (en) * 2016-11-17 2017-05-31 中国建筑第四工程局有限公司 A kind of Bailey beam provision for disengagement
CN111537168A (en) * 2020-04-28 2020-08-14 北京铁科工程检测有限公司 Device for simulating large deformation of bridge substructure under transverse load and installation method
CN116605774A (en) * 2023-07-17 2023-08-18 山东兴源机械有限公司 Overhead bridge type overhead crane

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102080357B (en) * 2011-01-06 2012-08-29 中铁二十四局集团浙江工程有限公司 Integrated beam-falling device and method for steel pipe pier bailey beam cast-in-place bracket

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102134833A (en) * 2011-02-21 2011-07-27 中国一冶集团有限公司 Construction method for hoisting and disassembling bailey truss
CN102134833B (en) * 2011-02-21 2012-09-05 中国一冶集团有限公司 Construction method for hoisting and disassembling bailey truss
CN105366598A (en) * 2015-09-28 2016-03-02 中国一冶集团有限公司 Hydraulic lifting method for gas holder top
CN106758818A (en) * 2016-11-17 2017-05-31 中国建筑第四工程局有限公司 A kind of Bailey beam provision for disengagement
CN111537168A (en) * 2020-04-28 2020-08-14 北京铁科工程检测有限公司 Device for simulating large deformation of bridge substructure under transverse load and installation method
CN116605774A (en) * 2023-07-17 2023-08-18 山东兴源机械有限公司 Overhead bridge type overhead crane
CN116605774B (en) * 2023-07-17 2023-10-20 山东兴源机械有限公司 Overhead bridge type overhead crane

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