CN101177170A - Automatic sequence boxing assembly line of high speed special-shaped bottle - Google Patents
Automatic sequence boxing assembly line of high speed special-shaped bottle Download PDFInfo
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- CN101177170A CN101177170A CNA2007101685985A CN200710168598A CN101177170A CN 101177170 A CN101177170 A CN 101177170A CN A2007101685985 A CNA2007101685985 A CN A2007101685985A CN 200710168598 A CN200710168598 A CN 200710168598A CN 101177170 A CN101177170 A CN 101177170A
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Abstract
The invention relates to a high-speed automatic sequencing boxing line of irregular bottle, comprising a full automatic unpacking machine, a cylinder box transmission machine, an automatic sequencing boxing machine and an automatic case sealer connected with a transmission belt and arranged in sequence; wherein, the automatic sequencing boxing machine uses an irregular bottle automatic sequencing servo bottle arranging device which comprises a multi-row bottle conveying channel, a bottle holding cylinder, a dual-row bottle conveying channel, a swinging bottle-separating plate, a bottle separating cylinder, a single-row bottle conveying channel, a limit switch, a positioning-detector switch and a numerating-detector switch. The front of the swinging bottle-separating plate is hinged with the end of the single-row bottle conveying channel, and the bottle separating cylinder is hinged on the two sides of the swinging bottle-separating plate. The inlet of the dual-row bottle conveying channel is docked with the end of the bottle separating swinging plate, and the outlet is docked with the multi-row bottle conveying channel. The bottle holding cylinder is arranged on the outlet of the dual-row bottle conveying channel. The limit switch and the positioning-detector switch are arranged on the multi-row bottle conveying channel, and the numerating-detector switch is arranged on the single-row bottle conveying channel. The invention has the advantages of reducing labor intensity, increasing productivity and efficiency and standardizing enterprise management.
Description
Technical field
The present invention relates to a kind of full automatic high speed special-shaped bottle in food and the packaging facilities production technology of casing in proper order, belong to health food light industry and machinery system field.
Background technology
Hubei Jing Brand Co., Ltd. is as the Production of Health Wine enterprise of China's maximum, the market that has the good health care wine product and enlarge day by day, particularly in recent years, the contradiction that supply falls short of demand is also more outstanding, but because of the bottle type is the characteristics of opposite sex bottle, at present domestic also suitable special-shaped bottle packaging facilities, the equipment that does not more have the high speed of can realizing, order to case.Therefore, research and develop a kind of such manufacturing line, for reduce labour intensity, increase production capacity and efficient, the standard business administration, not only normal board company, and whole packaging industry all had important practical significance and remarkable economic efficiency.
Summary of the invention
The purpose of this invention is to provide a kind of automatic sequence boxing assembly line of high speed special-shaped bottle, reduce labour intensity, increase production capacity and efficient, standard business administration.
Technical scheme of the present invention is: a kind of automatic sequence boxing assembly line of high speed special-shaped bottle is characterized in that: be connected by belt conveyor with automatic cartoning sealing machine by full automatic opening machine, the defeated punch-out equipment of cylinder, automatic sequence boxing machine, order is installed;
Described automatic sequence boxing machine adopts special-shaped bottle automatic sequence servo bottle burying device, special-shaped bottle automatic sequence servo bottle burying device comprises the defeated bottle of many rows chain road, block a bottle cylinder, double defeated bottle chain road, swing divides the bottle plate, divide the bottle cylinder, single defeated bottle chain road and limit switch, detector switch puts in place, the numeration detector switch, swing divides the front end of bottle plate to be hinged on the end in single defeated bottle chain road, divide the bottle cylinder to be hinged on the both sides that swing divides the bottle plate, the inlet in double defeated bottle chain road is docked at the rear end that swing divides the bottle plate, the defeated bottle of the many rows of the outlet butt joint chain road in double defeated bottle chain road blocks the exit that bottle cylinder is positioned at double defeated bottle chain road; The limit switch and the detector switch that puts in place are installed on the defeated bottle of the many rows chain road, and the numeration detector switch is installed on the single defeated bottle chain road.
Aforesaid automatic sequence boxing assembly line of high speed special-shaped bottle, it is characterized in that: described automatic sequence boxing machine adopts special-shaped bottle pneumatic machine formula grappling fixture, special-shaped bottle pneumatic machine formula grappling fixture has a plurality of grappling fixtures, each grappling fixture is by chuck, anchor shaft, oscillating axle, adapter shaft, connecting rod, mount pad, pull bar, air slide and cylinder are formed, described mount pad and air slide are linked to be an integral body, provide power by cylinder, two anchor shaft symmetries are contained on the mount pad, the mider hole of two chucks is hinged on respectively on the anchor shaft of two symmetries, the last hole of two chucks is hinged on two connecting rods by two oscillating axles, two connecting rods are hinged on the pull bar by adapter shaft, and pull bar passes that through hole is connected with the inflation bar of cylinder on the mount pad.
Aforesaid automatic sequence boxing assembly line of high speed special-shaped bottle is characterized in that: described special-shaped bottle pneumatic machine formula grappling fixture, the orientation of a plurality of grappling fixtures be each grappling fixture two chucks split direction on same plane.
Aforesaid automatic sequence boxing assembly line of high speed special-shaped bottle is characterized in that: described special-shaped bottle pneumatic machine formula grappling fixture, each pull bar connects a cylinder.
Aforesaid automatic sequence boxing assembly line of high speed special-shaped bottle is characterized in that: described special-shaped bottle pneumatic machine formula grappling fixture, two chucks and the contacted place of bottleneck external diameter all are inlaid with wear-resistant protection rubber.
Useful effect: automatic sequence boxing assembly line of high speed special-shaped bottle of the present invention, the bottle-sorting device that the automatic sequence boxing machine adopts both had been applicable to circle, be applicable to the special-shaped bottle of unconventional circle again, not only can automatic bottle-setting, and can make the bottle serial arrangement, special-shaped bottle can be packed by enough machinery automatically, and can case in order, can become the man power encasement into mechanical automatic boxing, enhance productivity.
Automatic sequence boxing assembly line of high speed special-shaped bottle of the present invention, the special-shaped bottle of automatic sequence boxing machine employing pneumatic machine formula grappling fixture can adapt to the special-shaped bottled case to unconventional circle, its characteristics are to avoid annular pneumatic grappling fixture can not realize clamping to the special-shaped bottle of unconventional circle, utilized the structural length size of special container cleverly, start with from length direction, finish needed process.
Special-shaped bottle pneumatic machine formula grappling fixture, under the effect of cylinder, the opposite opened mechanical chuck clamps bottle from the direction of container sectional dimension maximum, under the driving of the effect of air slide and servo-drive chain, move to the position that needs along guide rail, the location is discharged in the Packaging Box.This mechanism has overcome the deficiency that the air sac grappling fixture can only adapt to rule bottle type, has a bigger applicable area.Abnormal shape bottle pneumatic machine formula grappling fixture footprint is little, can realize the location of various special-shaped bottles, the whole process of grabbing bottle, promoting displacement, locating, discharge.
Description of drawings
Fig. 1 .1 is the front view of special-shaped bottle.
Fig. 1 .2 is the lateral plan of Fig. 1 .1.
Fig. 1 .3 is the birds-eye view of Fig. 1 .1.
Fig. 2 is the Pareto diagram after the special-shaped bottle vanning.
Fig. 3 is a special-shaped bottle automatic sequence servo bottle burying apparatus structure scheme drawing (birds-eye view) in the embodiment of the invention.
Fig. 4 is the horizontal view of Fig. 3.
Fig. 5 is the bottle number figure (birds-eye view) of the embodiment of the invention along number vanning.
Fig. 6 is the special-shaped bottle pneumatic machine formula grappling fixture structural representation of the embodiment of the invention.
Concrete embodiment
The explanation of label among Fig. 3: the defeated bottle of a many rows chain road 3.1, block bottle cylinder 3.2, double defeated bottle chain road 3.3, swing and divide a bottle plate 3.4, divide a bottle cylinder 3.5, single defeated bottle chain road 3.6.
The explanation of label among Fig. 5: single-row bottle preface 5.5, biserial bottle preface 5.3, three row bottle prefaces 5.1.
The explanation of label among Fig. 6: chuck 6.1, anchor shaft 6.2, oscillating axle 6.3, adapter shaft 6.4, connecting rod 6.5, mount pad 6.6, pull bar 6.7, air slide 6.8, cylinder 6.9.
The automatic sequence boxing assembly line of high speed special-shaped bottle of the embodiment of the invention is connected by belt conveyor with automatic cartoning sealing machine by full automatic opening machine, the defeated punch-out equipment of cylinder, automatic sequence boxing machine, and order is installed.
Referring to Fig. 3.Described automatic sequence boxing machine adopts special-shaped bottle automatic sequence servo bottle burying device, special-shaped bottle automatic sequence servo bottle burying device comprises the defeated bottle of many rows chain road 3.1 successively, block bottle cylinder 3.2, double defeated bottle chain road 3.3, swing divides bottle plate 3.4, divide bottle cylinder 3.5 and single defeated bottle chain road 3.6, swing divides the front end of bottle plate 3.4 to be hinged on the end in single defeated bottle chain road 3.6, divide bottle cylinder 3.5 to be hinged on the both sides that swing divides bottle plate 3.4, the inlet in double defeated bottle chain road 3.3 is docked at the rear end that swing divides bottle plate 3.4, the defeated bottle of the many rows of the outlet butt joint chain road 3.1 in double defeated bottle chain road 3.3 blocks the exit that bottle cylinder 3.2 is positioned at double defeated bottle chain road 3.3; The limit switch and the detector switch that puts in place are installed on the defeated bottle of the many rows chain road 3.3, and the numeration detector switch is installed on the single defeated bottle chain road 3.6.
Fig. 4 is the horizontal diagrammatic sketch of Fig. 3 device.
Principle of work explanation (with 125 milliliters of flat bottles of the strength wine shown in Fig. 1 .1-1.3 is example, and packaged form is 3 * 8, as Fig. 2)
Referring to Fig. 3, the embodiment of the invention is under command of photoelectric detection control program, divide bottle plate 3.4 by swing, the 3 bottles of defeated bottles of biserial that alternately are divided in the double defeated bottle chain road 3.3 of unit of quantity of the single-row defeated bottle in single defeated bottle chain road 3.6 by every row requirement, then the defeated bottle of a plurality of biserials is arranged in the defeated bottle of many rows chain road 3.1 by the bottle order, 3.8 rows of unit of quantity by row's number of every case requirement organize case, the operation of casing again.
In the embodiment of the invention, having pasted the bottle of marking and finish number comes from single defeated bottle chain road 3.6 conveyings, when dividing bottle plate 3.4 through swing, the numeration detector switch is to the detection that counts of the bottle of process, every through 3 bottles, the numeration detector switch sends signal, and control divides the bottle cylinder 3.5 commutations to solenoid directional control valve, and swing divides bottle plate 3.4 station of control lower swing at minute bottle cylinder 3.5, send bottle to second road in double defeated bottle chain road 3.3; Swing divides the bottle plate 3.4 alternatively swingings, bottle is divided into per 3 one group, enter on the double defeated bottle chain road 3.3 according to the order that sequences, double bottle arrives when blocking bottle cylinder 3.2 positions, block 3.2 inflations of bottle cylinder up and down, the cylinder rod rollback, put bottle and enter (this moment, many rows chain road was static) on the defeated bottle of the many rows chain road 3.1, bottle pushes the detector switch that puts in place and sends signal, the electromagnetic valve commutation of bottle cylinder 3.2 is blocked in control this moment up and down, cylinder is oppositely inflated, and cylinder rod stretches out and blocks bottle, provides the servomotor (or stepping motor) of the defeated bottle of many rows chain road 3.1 power to obtain signal afterwards, rotate the station of two row's bottles, be fed forward bottle, and vacate the seat and give double defeated bottle chain road 3.3, wait for and continue to put bottle; The electromagnetic valve that bottle cylinder 3.2 is blocked in control subsequently up and down commutates once more, and the cylinder rod rollback continues to put bottle.On the defeated bottle of the many rows chain road 3.1 row's of deciding limit switch is arranged, it is a case that this example is decided to be 8 rows.When the bottle on the defeated bottle of the many rows chain road 3.1 arrives two limit-switch positions, switch sends signal, provide the servomotors (or stepping motor) of the defeated bottle of many rows chain road 3.1 power to obtain signal and stop operating, the defeated bottle of many rows chain roads 1 stop into bottle, wait for that other mechanisms catch away bottle; After bottle was caught away, two limit switches were in the room, continued above operation again.Promptly finished the order reason bottle operation of special-shaped bottle (bottle such as particularly flat bottle, oval bottle type) so repeatedly.
As shown in Figure 5, express the arrangement of bottle number, bottle number identifies with P1-P24.One case bottle managing out in said apparatus, its bottle number is continuous.3 of every rows have 8 rows, have 24 bottles (P1-P24), the case of packing into.The vanning that number is orderly helps the production and selling management of product.
Referring to Fig. 6 .1.The automatic sequence boxing assembly line of high speed special-shaped bottle of the embodiment of the invention, its special-shaped bottle pneumatic machine formula grappling fixture, it has 3 grappling fixtures, each grappling fixture is by chuck 6.1, anchor shaft 6.2, oscillating axle 6.3, adapter shaft 6.4, connecting rod 6.5, mount pad 6.6, pull bar 6.7, air slide 6.8 and cylinder 6.9 are formed, described mount pad 6.6 and air slide 6.8 are linked to be an integral body, provide power by cylinder 6.9, two anchor shaft 6.2 symmetries are contained on the mount pad 6.6, the mider hole of two chucks 6.1 is hinged on respectively on the anchor shaft 6.2 of two symmetries, the last hole of two chucks 6.1 is hinged on two connecting rods 6.5 by two oscillating axles 6.3, two connecting rods 6.5 are hinged on the pull bar 6.7 by adapter shaft 6.4, and pull bar 6.7 passes that through hole is connected with the inflation bar of cylinder 6.9 on the mount pad 6.6.
The orientation of 3 grappling fixtures be each grappling fixture two chucks 6.1 split direction on same plane, the maximum direction of special-shaped bottle is splitting on the direction at chuck just.
When the cylinder charge bar stretches out, pull bar 6.7 is pushed and moves down, drive chuck 6.1 upper ends and outwards move by adapter shaft 6.4, connecting rod 6.5, oscillating axle 6.3, chuck 6.1 is connected on the mount pad 6.6 by anchor shaft 6.2, therefore chuck 6.1 is that rotating shaft is rotated with anchor shaft 6.2, inwardly swing chuck 6.1 lower ends, thereby chuck 6.1 clamps bottle.When cylinder was oppositely inflated, by the counteragent of these workpiece, chuck 6.1 unclamped bottle.
The whole process that has so just realized the location, grabbed bottle, promotes displacement, locatees, discharges.Need to prove; in the present embodiment; each grappling fixture and the contacted place of bottleneck external diameter all are inlaid with wear-resistant protection rubber; avoided in grabbing the process of putting forward injury like this to product; simultaneously; each grappling fixture except the self-protective that has utilized the gas clamping, also can wrong other unit that influence not occur because of indivedual grappling fixtures so respectively with an independent cylinder.
At the characteristics of packing container, automatic sequence boxing assembly line of high speed special-shaped bottle technology innovation development process has mainly solved following two problems: 1, realize high-speed sequential reason bottle, the special-shaped bottle of 2 realizations is grabbed for many bottles and is proposed vanning.Facts have proved, orderly like this advance bottle speed can reach 15000 bottles/time.
The total line control of manufacturing line requires to realize automatic sequence boxing smoothly in whole line capacity rating (line efficient: 12000 bottles/time).Defeated completely bottle, defeated case system steadily, smooth, noise is low, do not jump band, do not go here and there.All appliance controling elements, pneumatic control components are selected Premium Brands for use, in course of conveying stifled bottle, squeeze bottle, broken bottle, do not hinder mark, and can realize automatic speed control, each production link matches each other.When requirement is broken down in certain link, leading portion system reduction of speed or shutdown, back segment continues operation.
In a word, pass through the strict test of the oepration at full load of several months, prove that this innovative development is successful, this also For the packaging industry of China brings a new idea. First high speed special-shaped bottle order packing production chain, with strength board The automaticity of company's packing production chain has obtained large increase. This compares with original automatic filling production lines, greatly Saved manpower, improved labor productivity, split run production capacity can reach 5000. Simultaneously, full-automatic production Mode has also better been guaranteed product quality, has satisfied the market demand that strength wine enlarges increasingly.
Claims (5)
1. an automatic sequence boxing assembly line of high speed special-shaped bottle is characterized in that: be connected the order installation by belt conveyor with automatic cartoning sealing machine by full automatic opening machine, the defeated punch-out equipment of cylinder, automatic sequence boxing machine;
Described automatic sequence boxing machine adopts special-shaped bottle automatic sequence servo bottle burying device, special-shaped bottle automatic sequence servo bottle burying device comprises the defeated bottle of many rows chain road, block a bottle cylinder, double defeated bottle chain road, swing divides the bottle plate, divide the bottle cylinder, single defeated bottle chain road and limit switch, detector switch puts in place, the numeration detector switch, swing divides the front end of bottle plate to be hinged on the end in single defeated bottle chain road, divide the bottle cylinder to be hinged on the both sides that swing divides the bottle plate, the inlet in double defeated bottle chain road is docked at the rear end that swing divides the bottle plate, the defeated bottle of the many rows of the outlet butt joint chain road in double defeated bottle chain road blocks the exit that bottle cylinder is positioned at double defeated bottle chain road; The limit switch and the detector switch that puts in place are installed on the defeated bottle of the many rows chain road, and the numeration detector switch is installed on the single defeated bottle chain road.
2. automatic sequence boxing assembly line of high speed special-shaped bottle as claimed in claim 1, it is characterized in that: described automatic sequence boxing machine adopts special-shaped bottle pneumatic machine formula grappling fixture, special-shaped bottle pneumatic machine formula grappling fixture has a plurality of grappling fixtures, each grappling fixture is by chuck, anchor shaft, oscillating axle, adapter shaft, connecting rod, mount pad, pull bar, air slide and cylinder are formed, described mount pad and air slide are linked to be an integral body, provide power by cylinder, two anchor shaft symmetries are contained on the mount pad, the mider hole of two chucks is hinged on respectively on the anchor shaft of two symmetries, the last hole of two chucks is hinged on two connecting rods by two oscillating axles, two connecting rods are hinged on the pull bar by adapter shaft, and pull bar passes that through hole is connected with the inflation bar of cylinder on the mount pad.
3. automatic sequence boxing assembly line of high speed special-shaped bottle as claimed in claim 2 is characterized in that: described special-shaped bottle pneumatic machine formula grappling fixture, the orientation of a plurality of grappling fixtures be each grappling fixture two chucks split direction on same plane.
4. automatic sequence boxing assembly line of high speed special-shaped bottle as claimed in claim 3 is characterized in that: described special-shaped bottle pneumatic machine formula grappling fixture, each pull bar connects a cylinder.
5. automatic sequence boxing assembly line of high speed special-shaped bottle as claimed in claim 4 is characterized in that: described special-shaped bottle pneumatic machine formula grappling fixture, two chucks and the contacted place of bottleneck external diameter all are inlaid with wear-resistant protection rubber.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007101685985A CN101177170A (en) | 2007-12-04 | 2007-12-04 | Automatic sequence boxing assembly line of high speed special-shaped bottle |
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| Application Number | Priority Date | Filing Date | Title |
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| CNA2007101685985A CN101177170A (en) | 2007-12-04 | 2007-12-04 | Automatic sequence boxing assembly line of high speed special-shaped bottle |
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| CN101177170A true CN101177170A (en) | 2008-05-14 |
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| CNA2007101685985A Pending CN101177170A (en) | 2007-12-04 | 2007-12-04 | Automatic sequence boxing assembly line of high speed special-shaped bottle |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101811582A (en) * | 2010-04-21 | 2010-08-25 | 杭州娃哈哈集团有限公司 | Straightening track-dividing device for shrink film packaging bottles |
| CN102530298A (en) * | 2011-12-29 | 2012-07-04 | 大连佳林设备制造有限公司 | Special-shape bottle boxing machine |
| CN102951327A (en) * | 2012-10-19 | 2013-03-06 | 武汉人天包装技术有限公司 | Delay counting device |
| CN103418589A (en) * | 2013-08-05 | 2013-12-04 | 南京乐惠轻工装备制造有限公司 | Bottle feeding transmission mechanism |
| CN103466122A (en) * | 2013-08-27 | 2013-12-25 | 安徽野岭饮料食品有限公司 | Distributing device used before automatic packing of beverage bottles |
| CN104210690A (en) * | 2014-08-30 | 2014-12-17 | 齐祥东 | Full-automatic multifunctional glass bottle boxing machine |
| CN105293031A (en) * | 2015-10-28 | 2016-02-03 | 江苏新美星包装机械股份有限公司 | Conveying device capable of dividing one row of bottles into two rows in liquid filling production line |
| CN108383068A (en) * | 2018-04-08 | 2018-08-10 | 江苏汤沟两相和酒业有限公司 | Bottle of liquor packaging production line |
| CN110606353A (en) * | 2019-09-27 | 2019-12-24 | 征图新视(江苏)科技股份有限公司 | Receive automatic permutation device of material |
| CN111977098A (en) * | 2020-10-26 | 2020-11-24 | 烟台橡研材料科技有限公司 | Automatic counting and packaging machine for small rubber sealing elements |
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2007
- 2007-12-04 CN CNA2007101685985A patent/CN101177170A/en active Pending
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101811582A (en) * | 2010-04-21 | 2010-08-25 | 杭州娃哈哈集团有限公司 | Straightening track-dividing device for shrink film packaging bottles |
| CN102530298A (en) * | 2011-12-29 | 2012-07-04 | 大连佳林设备制造有限公司 | Special-shape bottle boxing machine |
| CN102530298B (en) * | 2011-12-29 | 2013-12-25 | 大连佳林设备制造有限公司 | Special-shape bottle boxing machine |
| CN102951327B (en) * | 2012-10-19 | 2014-07-30 | 武汉人天包装技术有限公司 | Delay counting device |
| CN102951327A (en) * | 2012-10-19 | 2013-03-06 | 武汉人天包装技术有限公司 | Delay counting device |
| CN103418589A (en) * | 2013-08-05 | 2013-12-04 | 南京乐惠轻工装备制造有限公司 | Bottle feeding transmission mechanism |
| CN103466122A (en) * | 2013-08-27 | 2013-12-25 | 安徽野岭饮料食品有限公司 | Distributing device used before automatic packing of beverage bottles |
| CN104210690A (en) * | 2014-08-30 | 2014-12-17 | 齐祥东 | Full-automatic multifunctional glass bottle boxing machine |
| CN104210690B (en) * | 2014-08-30 | 2016-08-17 | 齐祥东 | Full-automatic multi-functional vial box packing machine |
| CN105293031A (en) * | 2015-10-28 | 2016-02-03 | 江苏新美星包装机械股份有限公司 | Conveying device capable of dividing one row of bottles into two rows in liquid filling production line |
| CN108383068A (en) * | 2018-04-08 | 2018-08-10 | 江苏汤沟两相和酒业有限公司 | Bottle of liquor packaging production line |
| CN108383068B (en) * | 2018-04-08 | 2024-01-30 | 江苏汤沟两相和酒业有限公司 | Bottled wine packaging production line |
| CN110606353A (en) * | 2019-09-27 | 2019-12-24 | 征图新视(江苏)科技股份有限公司 | Receive automatic permutation device of material |
| CN111977098A (en) * | 2020-10-26 | 2020-11-24 | 烟台橡研材料科技有限公司 | Automatic counting and packaging machine for small rubber sealing elements |
| CN111977098B (en) * | 2020-10-26 | 2021-01-15 | 烟台橡研材料科技有限公司 | Automatic counting and packaging machine for small rubber sealing elements |
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Open date: 20080514 |