CN101172303A - Method for producing bubble aluminum alloy special-shaped member with even pore structure - Google Patents
Method for producing bubble aluminum alloy special-shaped member with even pore structure Download PDFInfo
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- CN101172303A CN101172303A CNA200710133993XA CN200710133993A CN101172303A CN 101172303 A CN101172303 A CN 101172303A CN A200710133993X A CNA200710133993X A CN A200710133993XA CN 200710133993 A CN200710133993 A CN 200710133993A CN 101172303 A CN101172303 A CN 101172303A
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Abstract
The invention discloses a method used for preparing a foaming aluminum alloy special form part with an even hole structure. The method comprises the following steps: firstly, aluminum alloy is warmed up to melt, titanium hydride is added, the mixing is performed to lead the titanium hydride to being deconcentrated, and then calcium is added to aluminum alloy solution, to be mixed and to add the viscosity of molten mass, the molten mass after being mixed is cooled down, and a fabricated part is obtained; secondly, the fabricated part is put in a die assembly, and heated and warmed up, and insulated at temperature, to lead the foaming aluminum alloy fabricated part to perform secondary foaming in the die assembly, foaming aluminum alloy after foaming is cooled down, to obtain a foaming aluminum alloy product. Before warming up to the secondary foaming in the second step, the primary foaming aluminum alloy fabricated part and the die assembly are firstly preheated and insulated. Before adding viscosity agent calcium, the titanium hydride is added firstly, the viscosity of the aluminum alloy solution is lower, and the invention is in favor of the titanium hydride being uniformly dispersed in the aluminum alloy molten mass within the shortest time, and in favor of preparing the large sized foaming aluminum alloy special form part with the even hole structure.
Description
Technical field
The present invention relates to a kind of preparation method of foamed aluminium alloy product, relate in particular to a kind of method that is used to prepare bubble aluminum alloy special-shaped member with even pore structure.
Background technology
Closed-cell foam aluminium alloy has become one of current focus material because special pore structure has been realized structural material lightweight, multifunction.Because automobile etc. are civilian and the demand of high-tech sector, foamed aluminium profiled piece, sandwich structure are just becoming the forward position in the foam metal preparation field.Traditional foam melt method directly prepares aspects such as profiled piece, sandwich structure, foam aluminium alloy filling member, built-in fitting and exists the difficulty that is difficult to go beyond, and powder metallurgic method prepares aspects such as foamed aluminium profiled piece, sandwich structure and then has defectives such as cost height, technology instability.And the secondary foamization of new developments such as applicant prepares the method for foam aluminium alloy profiled piece, overcome the shortcoming of said method, yet when preparation large-size foam aluminium alloy profiled piece, its porosity still is difficult to evenly, its subject matter is: the preparation method of its first tackify back end hydrogenation titanium is when the foam aluminium alloy profiled piece of preparation large-size, titantium hydride uneven distribution therein causes when second time of foaming, and local hydriding's titanium too much easily causes local discharge quantity too much to form concentrated shrinkage cavity.In addition, owing to being heated, the foam aluminium alloy prefabricated component that has large-size in the secondary foam process is difficult for evenly also causing the foamed aluminium alloy product pore structure of secondary foam acquisition inhomogeneous easily.
Summary of the invention
The invention provides the method that is used to prepare bubble aluminum alloy special-shaped member with even pore structure that a kind of method is simple, can obtain even pore structure when the foam aluminium alloy profiled piece of preparation large-size, this method is simple, cost is low, method is reliable, is particularly useful for making the occasion of the uniform foam aluminium alloy profiled piece of pore structure of large-size.
The present invention adopts following technical scheme:
A kind of method that is used to prepare bubble aluminum alloy special-shaped member with even pore structure comprises following a few step:
The first step: aluminium alloy is heated to fusing, and adjust the temperature to 630 ℃-680 ℃, the titantium hydride that adds the 0.5%-5% that is equivalent to aluminium alloy weight, speed stirring with 500～800rpm made titantium hydride disperse in 60～500 seconds, the calcium that adds the 0.5%-5% be equivalent to aluminium alloy weight again stirred 1-12 minute with the speed of 300-500rpm, to increase the viscosity of melt to molten aluminium alloy, melt cooling with after stirring obtains porosity and is lower than a foamed aluminium alloy prefabricated component of 70%;
Second step: above-mentioned porosity is lower than a foamed aluminium alloy prefabricated component of 70% and puts into mould, heat to 685 ℃～1200 ℃ temperature again, and under this temperature, be incubated 2～40 minutes, make foamed aluminium alloy prefabricated component secondary foamization in mould, with the cooling of the foam aluminium alloy after the foaming, obtain foamed aluminium alloy product.
In the technical program, in above-mentioned second step, holding temperature is 750-950 ℃, and temperature is more moderate.In second step before the intensification secondary foamization, earlier with foamed aluminium alloy prefabricated component and mould and die preheating to 300 ℃-550 ℃, and under this temperature, be incubated 0.5-30 minute, mould in second step has the complicated shape inner chamber, thereby obtains the foam aluminium alloy profiled piece that gabarit has the complicated shape of even pore structure.The built-in fitting that can will have specific outer shape before first step cooling is put into the foam aluminium alloy melt, thereby obtains to have the foam aluminium alloy profiled piece of prefabricated component.Described aluminium alloy is a kind of in alusil alloy or aluminium copper or the almag.Described aluminium copper is that the trade mark is the aluminium alloy of ZL201.Described almag is that the trade mark is the aluminium alloy of ZL301.The addition of titantium hydride is the 0.5%-3% of aluminium alloy weight.
Inventive principle:
The used essence of the present invention is the secondary foam method, its advantage is: utilization of the present invention is decomposed the hydrogen that produces because of titantium hydride decomposes not exclusively remaining titantium hydride in a foaming process, make and aluminium alloy melt secondary foamization after the melted by heat obtain foam aluminium alloy; The characteristics that the present invention utilizes titantium hydride thermal decomposition amount and temperature to be closely related, thus be 630-680 ℃ and controlled titantium hydride thermal decomposition amount by controlling a heat decomposition temperature.The present invention need not titantium hydride is done any processing, thereby has simplified technical process, has reduced cost.Among the present invention the present invention need not between suppress, thereby method is simple, cost is low.Comparatively speaking, other method such as powder metallurgic method need by pressure suppress densified thereby cost higher.Because a foamed aluminium alloy prefabricated component has had certain porosity, make the drain age velocity of foam aluminium alloy be suppressed among the present invention, thereby the pore structure of the secondary foam aluminium alloy that obtains is more even.The present invention is by a foamed temperature control of control titantium hydride thermal decomposition amount, the control of secondary foam time is required to compare broad, thereby, can adopt sufficiently long mixing time, make titantium hydride in foam aluminium alloy, be uniformly dispersed, thereby make that the foamed aluminium alloy product pore structure of secondary foam preparation is even.The present invention develops on the foam melt method basis of calcium tackify and comes, and the mechanism of the mechanism of calcium tackify and silicon carbide ceramics particle tackify is different, the viscosifying action that produces behind the calcium adding aluminium alloy melt mainly be intermetallic compound; The intermetallic compound that the aluminium alloy melt of calcium tackify is evenly distributed by reaction acquisition in the whipping process, thereby have uniform characteristics of viscosity, it still is uniformly that these intermetallic compounds distribute in the process of hot pressing and heating again, thereby obtains the uniform secondary foam aluminium alloy of pore structure easily; And the foam aluminium alloy of silicon carbide ceramics tackify, distributing is difficult for evenly, thereby the foam aluminium alloy of preparation is evenly difficult, in addition because silicon carbide ceramics particle self unstability also can cause product quality problem.Because remaining titantium hydride can produce enough hydrogen in the heating process again under the conventional foamed condition, thus the present invention can prepare higher porosity (porosity ranges 50～90%) secondary foam bubble foam aluminium alloy profiled piece, sandwich structure, foam aluminium alloy filling ball, have the foamed aluminium alloy product of built-in fitting etc.Foam aluminium alloy profiled piece, sandwich structure, foam aluminium alloy filling ball, the foamed aluminium alloy product that has a built-in fitting have the high strength and stiffness and the characteristics of high-energy absorption, have important application prospects.The present invention carries out surface treatment to aluminium sheet and prefabricated component, removes the oxygen on aluminium surface, thereby makes the plate core in conjunction with firm, thereby has improved the mechanical property of structure.To a foamed aluminium alloy prefabricated component heating than low porosity, can make the secondary foam aluminium alloy prefabricated component melt, wherein remaining simultaneously titantium hydride decomposes generation hydrogen makes its foamed, obtain secondary foam bubble foam aluminium alloy, improve heating-up temperature, can make the prefabricated component firing rate improve, thereby reduce the loss amount of hydrogen, can also further improve the decomposition amount of titantium hydride, and then improve the foam aluminium alloy porosity.The present invention can make the foam aluminium alloy profiled piece with complicated appearance that has epidermis, can prepare with the foam aluminium alloy is the sandwich structure of sandwich, (so-called foam aluminium alloy filling ball is meant can to prepare the foam aluminium alloy filling ball, the appearance profile of foamed aluminium alloy product is spherical, and have one deck epidermis, it act as, need to fill when having the space of complicated shape, the foam aluminium alloy filling ball less with these relative sizes is filled into these spaces, can play the effect of vibration damping and energy-absorbing equally), also can prepare the various foamed aluminium alloy product that has built-in fitting, and method is simple, cost is low.
After adopting technique scheme, the present invention obtains following technique effect:
1. the present invention directly adds titanium hydride powders in the aluminium alloy solution after fusing, and titanium hydride powders is uniformly dispersed in melt easily.For existing secondary foam technology prepares foamed aluminium alloy product (or profiled piece), first it is increased of prior art bonds to the viscosity that can prepare foam aluminium alloy, adds titantium hydride again, stirs, because viscosity is bigger, titantium hydride is difficult for being uniformly dispersed; In addition, in existing secondary foam technology, the melt that increases after sticking adds after the titantium hydride, a large amount of more stable bubbles have been formed, thereby further stoped the even dispersion of titantium hydride in melt, even adopted high rotational speed can not alleviate such problem, especially when foam aluminium alloy prefabricated component for preparing large-size and profiled piece.And the present invention added titantium hydride earlier before adding tackifier calcium, and its advantage is: at this moment the viscosity of aluminium alloy melt is lower, helped the even dispersion that titantium hydride in the short period of time just can be in aluminium alloy melt.Because aluminium alloy melt is between 630 ℃-680 ℃, though thereby it have lower viscosity, but still have the sinking process that suitable viscosity suppresses titantium hydride; Simultaneously, because its viscosity does not reach the degree of the more stable foam of formation as yet, thereby it once decomposes the very fast escape of gas of generation, and is little for the viscosity influence of melt, thereby has avoided because the more stable bubble population of formation stops further being uniformly dispersed of titantium hydride.The foam aluminium alloy profiled piece that secondary foamization prepares large-size that evenly is separated into of titantium hydride has been established important foundation.In the process to foamed aluminium alloy prefabricated component heating of large-size, the even dispersion of titantium hydride will make that the foam aluminium alloy profiled piece porosity of large-size of preparation is more even.
2. the present invention makes its dispersion easier evenly owing to added the blowing agent titantium hydride before adding the adding of calcium tackifier.These technical measures also have the following advantages: use the stirring than low velocity to achieve the goal, the technical measures of high-speed stirred of the prior art have been avoided adopting, high-speed stirred of the prior art makes aluminium alloy melt thickness more, more be unfavorable for being uniformly dispersed of titantium hydride, high-speed stirred makes technology complicated more simultaneously, is unfavorable for reducing cost; Preparation prefabricated component mixing time shortens, and has lowered energy consumption and technology cost; Because the minimizing of mixing time, the decomposition amount of unit mass titantium hydride reduces, and can produce more discharge quantity in the secondary foam process, so this measure can reduce the consumption of titantium hydride, even surpasses 3%.
The present invention with the foam aluminium alloy prefabricated component before secondary foamization 300 ℃-550 ℃ following first preheated one-section times, during this period of time, under this temperature, according to the phasor of titantium hydride kinetics of thermal decomposition and aluminium alloy, titantium hydride can not decompose.When preform sizes is big (during the foam aluminium alloy prefabricated component of preparation large-size, the inhomogeneous outside prefabricated component elder generation foamed that causes easily of being heated, and inner foam aluminium alloy does not also have foamed, so not only can cause the foam of first foamed at first to cave in, and can cause the foam aluminium alloy can be very inhomogeneous), this warm makes the foam aluminium alloy prefabricated component shorter at the heated time that is elevated to higher secondary foam temperature, thereby helps preparing the foam aluminium alloy profiled piece of even pore structure more.And higher preheat temperature, such as 400-550 ℃: can make the secondary foam heating-up time shorten, thereby help obtaining even pore structure more.This shows that this method can further help obtaining even pore structure at preparation large scale foam aluminium alloy profiled piece.
4. the second time of foaming temperature is 750-1000 ℃, and this temperature is moderate, has both helped emitting enough amounts of hydrogen, and temperature also is unlikely to too high and causes melt to produce contraction.
5. it has higher intensity to adopt the ZL201 alloy, and its solidus temperature and liquidus temperature are moderate, are more suitable for the process conditions of the technical program.
6. it has higher intensity to adopt the ZL301 alloy, and its solidus temperature and liquidus temperature are moderate, also make this aluminium alloy have certain corrosion resistance, is fit to the process conditions of the technical program.
Description of drawings
Fig. 1 is the foam aluminium alloy partial bores structure chart (porosity 82%) of the large-size of secondary foam preparation of the present invention
Fig. 2 is the local defect figure of foam aluminium alloy profiled piece of the large-size of former secondary foam preparation
The specific embodiment
Embodiment 1
A kind of method that is used to prepare bubble aluminum alloy special-shaped member with even pore structure comprises following a few step: the first step: aluminium alloy is heated to fusing, wherein, aluminium alloy such as ZL101, ZL102, ZL111 series alloy, also can be that casting Al-Cu is an alloy, the trade mark such as ZL201, ZL202, the ZL205 series alloy also can be main cupric or main siliceous wrought aluminium alloy, can also be the aluminium alloy that contains magnesium, as ZL301, ZL302 etc., and adjust the temperature to 630 ℃-680 ℃, temperature can be 635 ℃, 642 ℃, 650 ℃, 660 ℃, 665 ℃, 670 ℃, 675 ℃, add the titantium hydride of the 0.5%-5% that is equivalent to aluminium alloy weight, the addition of titantium hydride can be chosen for 0.8%, 1.2%, 1.5%, 2.0%, 2.8%, 3.5%, 4.2%, 4.7%, speed stirring with 500～800rpm made titantium hydride disperse in 60～500 seconds, for example can be chosen for 500rpm, 600rpm, 700rpm, 750rpm, mixing time can be chosen for: 70s, 90s, 150s, 250s, 400s, 550s adds the calcium of the 0.5%-5% that is equivalent to aluminium alloy weight again to molten aluminium alloy, speed with 300-500rpm stirred 0.8%, 1.2% 1-12 minute, 1.5%, 2.0%, 2.8%, 3.5%, 4.2%, 4.7%, mixing speed can be chosen for 350rpm, 400rpm, 450rpm, mixing time can be chosen for: 1 minute, and 2 minutes, 2.5 minutes, 3 minutes, 8 minutes, 10 minutes, 11 minutes, Ca is evenly distributed in melt and increases the viscosity of melt, melt cooling with after stirring obtains porosity and is lower than a foamed aluminium alloy prefabricated component of 70%, and for example porosity is 60%, 55%, 54%, 52%, 45%, 39%, 35%, 28%, 22%, 18%, 15%;
Second step: above-mentioned porosity is lower than a foamed aluminium alloy prefabricated component of 70% and puts into mould, heat to 685 ℃～1200 ℃ temperature again, and under this temperature, be incubated 2～40 minutes, holding temperature can be chosen for 690 ℃, and 695 ℃, 720 ℃, 730 ℃, 750 ℃, 800 ℃, 850 ℃, 880 ℃, 950 ℃, 1000 ℃, 1150 ℃, temperature retention time can be chosen for 5 minutes, 8 minutes, 12 minutes, 20 minutes, 27 minutes, 33 minutes, 38 minutes, make and foamed aluminium alloy prefabricated component secondary foamization in mould, can obtain foamed aluminium alloy product the cooling of the foam aluminium alloy after the foaming.Wherein the type of cooling can adopt each to the mode of cooling off simultaneously.
Embodiment 2
A kind of method that is used to prepare bubble aluminum alloy special-shaped member with even pore structure comprises following a few step: the first step: aluminium alloy is heated to fusing, wherein, aluminium alloy such as ZL101, ZL102, ZL111 series alloy, also can be that casting Al-Cu is an alloy, the trade mark such as ZL201, ZL202, the ZL205 series alloy also can be main cupric or main siliceous wrought aluminium alloy, can also be the aluminium alloy that contains magnesium, as ZL301, ZL302 etc., and adjust the temperature to 630 ℃-680 ℃, temperature can be 635 ℃, 642 ℃, 650 ℃, 660 ℃, 665 ℃, 670 ℃, 675 ℃, add the titantium hydride of the 0.5%-5% that is equivalent to aluminium alloy weight, the addition of titantium hydride can be chosen for 0.8%, 1.2%, 1.5%, 2.0%, 2.8%, 3.5%, 4.2%, 4.7%, speed stirring with 500～800rpm made titantium hydride disperse in 60～500 seconds, for example can be chosen for 500rpm, 600rpm, 700rpm, 750rpm, mixing time can be chosen for: 70s, 90s, 150s, 250s, 400s, 550s adds the calcium of the 0.5%-5% that is equivalent to aluminium alloy weight again to molten aluminium alloy, speed with 300-500rpm stirred 0.8%, 1.2% 1-12 minute, 1.5%, 2.0%, 2.8%, 3.5%, 4.2%, 4.7%, mixing speed can be chosen for 350rpm, 400rpm, 450rpm, mixing time can be chosen for: 1 minute, and 2 minutes, 2.5 minutes, 3 minutes, 8 minutes, 10 minutes, 11 minutes, Ca is evenly distributed in melt and increases the viscosity of melt, melt cooling with after stirring obtains porosity and is lower than a foamed aluminium alloy prefabricated component of 70%, and for example porosity is 60%, 55%, 54%, 52%, 45%, 39%, 35%, 28%, 22%, 18%, 15%;
Second step: above-mentioned porosity is lower than a foamed aluminium alloy prefabricated component of 70% and puts into mould, heat to 685 ℃～1200 ℃ temperature again, and under this temperature, be incubated 2～40 minutes, holding temperature can be chosen for 690 ℃, and 695 ℃, 720 ℃, 730 ℃, 750 ℃, 800 ℃, 850 ℃, 880 ℃, 950 ℃, 1000 ℃, 1150 ℃, temperature retention time can be chosen for 5 minutes, 8 minutes, 12 minutes, 20 minutes, 27 minutes, 33 minutes, 38 minutes, make and foamed aluminium alloy prefabricated component secondary foamization in mould, can obtain foamed aluminium alloy product the cooling of the foam aluminium alloy after the foaming.Wherein the type of cooling can adopt each to the mode of cooling off simultaneously.
In the present embodiment, in second step before the intensification secondary foamization, earlier with foamed aluminium alloy prefabricated component and mould and die preheating to 300 ℃-550 ℃, and insulation 0.5-30 minute under this temperature, for example temperature is, 350 ℃, 400 ℃, 450 ℃, 500 ℃, time respectively can for: 28 minutes, 20 minutes, 16 minutes, 15 minutes, 10 minutes, 8 minutes, 5 minutes, 2 minutes, mould in second step has the complicated shape inner chamber, thereby obtains the foam aluminium alloy profiled piece that gabarit has the complicated shape of even pore structure.The built-in fitting that can will have specific outer shape before first step cooling is put into the foam aluminium alloy melt, thereby obtains to have the foam aluminium alloy profiled piece of prefabricated component.Described aluminium alloy is a kind of in alusil alloy or aluminium copper or the almag.Described aluminium copper is that the trade mark is the aluminium alloy of ZL201.Described almag is that the trade mark is the aluminium alloy of ZL301.
In the present embodiment, mould is the mould that has cavity, its shape is set according to actual needs, can be spherical, cylindrical, square column type, perhaps irregular parabola etc., can to prepare as required with the foam aluminium alloy simultaneously is the sandwich sandwich structure, have other foamed aluminium alloy products of built-in fitting, and this foamed aluminium alloy product can have different shape and size, is used as many-sided filling member, structural member and functors such as energy absorption and carrying, damping, vibration damping.The appearance profile of foam aluminium alloy filling member must change mainly to be realized by the change to the dies cavity shape, and to the control of the foam aluminium alloy porosity of secondary foam preparation mainly by prefabricated component quality size is controlled, promptly by the control of a foam aluminium alloy prefabricated component quality size being realized control to foam aluminium alloy profiled piece mean porosities, the pass of the foam aluminium alloy porosity of prefabricated component quality and secondary foam preparation is: Prb=1-m/ (ρ V), wherein, Prb is the foam aluminium alloy mean porosities of secondary foam preparation, m is the quality of a foamed aluminium alloy prefabricated component, ρ is the density of aluminium alloy, and V is the volume of dies cavity.For example, the density of aluminium can be taken as 2780 kilograms every cubic metre, and one time the foam aluminium alloy prefabricated component can be chosen for 68 grams, and the volume of dies cavity is 163000 cubic millimeters, and the foam aluminium alloy of this foamed preparation fills up the entire die inner chamber, and its mean porosities is 85%.
In the present embodiment, for obtaining to have the foam aluminium alloy profiled piece of epidermis, special-shaped hollow mould the die cavity hollow shape can be arbitrary shape, comprise regular shape and irregularly shaped, can be spherical, cylindrical, square column type, perhaps irregular parabola during enforcement, can be placed in prefabricated component the mould that needs the filled and process aluminium alloy or the hollow space of part in advance;
In the present embodiment, after the first step, built-in fitting is implanted above-mentioned porosity to be lower than in 70% the foamed aluminium alloy prefabricated component, and prefabricated component is positioned in the mould, under 700 ℃～1200 ℃ temperature, be incubated 3～40 minutes, make and foamed aluminium alloy prefabricated component secondary foamization in mould, obtain to have the foamed aluminium alloy product of built-in fitting the cooling of the foam aluminium alloy after the foaming.This built-in fitting can be internal thread, and screw hole etc., material are steel, copper normally, also can be the mould with definite shape.
In the present embodiment, in second step above-mentioned porosity being lower than a foamed aluminium alloy of 70% is positioned in the mould with spherical hollow space, under 700 ℃～1200 ℃ temperature, be incubated 3～40 minutes, make foamed aluminium alloy prefabricated component secondary foamization in mould, with the cooling of the foam aluminium alloy after the foaming, obtaining gabarit is spherical foamed aluminium alloy product.This foam aluminium alloy spherical zone has epidermis, for some irregular occasions that needs the filled and process aluminium alloy, can fill with the foam aluminium alloy ball with reduced size (as 1cm-5cm) equidimension, and method is simpler.
In the present embodiment; in second step; above-mentioned porosity is lower than a foamed aluminium alloy prefabricated component of 70% to be done surperficial deoxygenation and handles; the method that surface treatment and aluminum alloy surface deoxygenation are handled is similar; can adopt pickling and alkali cleaning to combine; adopt the chromic acid washing again; aluminium sheet that surperficial deoxygenation was handled or the aluminium alloy plate surface that is positioned over prefabricated component then; put it in the mould again; in case of necessity; add argon gas; prefabricated component in inert gas shielding such as nitrogen or the carbon dioxide mould; to avoid its further oxidation; make prefabricated component and epidermis be under 700 ℃～1200 ℃ the temperature insulation 3-40 minute; thereby obtain to have the foamed aluminium alloy product of thicker epidermis; as plate core strong bonded is panel with the aluminum or aluminum alloy; foam aluminium alloy is the sandwich structure of sandwich; the filling member that has thick epidermis with complex appearance; the used foam aluminium alloy of epidermis can be the wrought aluminium alloy of common usefulness; as duralumin, hard alumin ium alloy; extra super duralumin alloy; rust-preventing aluminum alloy etc.; the trade mark can be LY12, F5 etc. respectively.
Claims (10)
1. method that is used to prepare bubble aluminum alloy special-shaped member with even pore structure is characterized in that comprising following a few step:
The first step: aluminium alloy is heated to fusing, and adjust the temperature to 630 ℃-680 ℃, the titantium hydride that adds the 0.5%-5% that is equivalent to aluminium alloy weight, speed stirring with 500～800rpm made titantium hydride disperse in 60～500 seconds, the calcium that adds the 0.5%-5% be equivalent to aluminium alloy weight again stirred 1-12 minute with the speed of 300-500rpm, to increase the viscosity of melt to molten aluminium alloy, melt cooling with after stirring obtains porosity and is lower than a foamed aluminium alloy prefabricated component of 70%;
Second step: above-mentioned porosity is lower than a foamed aluminium alloy prefabricated component of 70% and puts into mould, heat to 685 ℃～1200 ℃ temperature again, and under this temperature, be incubated 2～40 minutes, make foamed aluminium alloy prefabricated component secondary foamization in mould, with the cooling of the foam aluminium alloy after the foaming, obtain foamed aluminium alloy product.
2. the method that is used to prepare bubble aluminum alloy special-shaped member with even pore structure according to claim 1 is characterized in that holding temperature is 750-950 ℃ in above-mentioned second step.
3. the method that is used to prepare bubble aluminum alloy special-shaped member with even pore structure according to claim 1, it is characterized in that in second step before the intensification secondary foamization, earlier with foamed aluminium alloy prefabricated component and mould and die preheating to 300 ℃-550 ℃, and insulation 0.5-30 minute under this temperature.
4. the method that is used to prepare bubble aluminum alloy special-shaped member with even pore structure according to claim 3 is characterized in that preheat temperature is 400-550 ℃.
5. according to claim 1 or the 2 or 3 described methods that are used to prepare bubble aluminum alloy special-shaped member with even pore structure, it is characterized in that the mould in second step has the complicated shape inner chamber.
6. according to claim 1 or the 2 or 3 described methods that are used to prepare bubble aluminum alloy special-shaped member with even pore structure, it is characterized in that the built-in fitting that will have specific outer shape before first step cooling puts into the foam aluminium alloy melt.
7. according to claim 1 or the 2 or 3 described methods that are used to prepare bubble aluminum alloy special-shaped member with even pore structure, it is characterized in that described aluminium alloy is a kind of in alusil alloy or aluminium copper or the almag.
8. the method that is used to prepare bubble aluminum alloy special-shaped member with even pore structure according to claim 6 is characterized in that described aluminium copper is that the trade mark is the aluminium alloy of ZL201.
9. the method that is used to prepare bubble aluminum alloy special-shaped member with even pore structure according to claim 6 is characterized in that described almag is that the trade mark is the aluminium alloy of ZL301.
10. the method that is used to prepare bubble aluminum alloy special-shaped member with even pore structure according to claim 6, the addition that it is characterized in that titantium hydride is the 0.5%-3% of aluminium alloy weight.
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| WO2011072600A1 (en) * | 2009-12-18 | 2011-06-23 | 东南大学 | Manufacturing method of wafer level glass microcavity by using foaming molding |
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| CN101838754B (en) * | 2010-05-28 | 2013-01-16 | 昆明理工大学 | Method for preparing foamed aluminum/aluminum alloy by foaming through zinc evaporation |
| CN101905326A (en) * | 2010-07-22 | 2010-12-08 | 东北大学 | Method for manufacturing foamed aluminum sandwich plate |
| CN102776403A (en) * | 2012-07-24 | 2012-11-14 | 东莞市闻誉实业有限公司 | Foam aluminum alloy plate and preparation method thereof |
| CN104550972A (en) * | 2014-12-05 | 2015-04-29 | 沈阳工业大学 | Preparation method of new special-shaped aluminum foam irregular parts |
| CN106222469A (en) * | 2016-09-14 | 2016-12-14 | 郑州峰泰纳米材料有限公司 | The preparation method of enhancement mode foam aluminium alloy |
| CN106363174A (en) * | 2016-09-14 | 2017-02-01 | 沈阳工业大学 | Preparation method of novel thin-walled and special-shaped foamed aluminum part |
| CN106363174B (en) * | 2016-09-14 | 2018-11-06 | 沈阳工业大学 | A kind of preparation method of the thin-wall special-shaped part of foamed aluminium |
| CN112899513A (en) * | 2020-07-12 | 2021-06-04 | 中科天元(北京)科技发展有限公司 | Foamed aluminum with open-close hole coexisting structure and preparation method thereof |
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| CN100563874C (en) | 2009-12-02 |
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