A kind of condenser of integrated molding fin type aluminium alloy compound material seamless micropore fin and radiator-grid
Technical field
The present invention relates to a kind of condenser and radiator-grid of integrated molding fin type aluminium alloy compound material seamless micropore radiating piece.
Background technology
The condenser of automobile and commercial Civil Air Conditioning System and radiator-grid are made with welding at present and are formed, owing to be in for a long time under the abominable working environment such as vibration, refrigerant very easily leaks, and reclaims very difficulty.According to statistics, the discharge capacity of refrigerant accounts for the over half of refrigerant total release in automobile and the commercial civilian air-conditioning.At present the refrigerant of automobile and commercial civilian air-conditioning mainly uses R134a, though it does not damage the ozone layer, its greenhouse effects index GWP (global warmingpotential) is up to 3100, but also can decomposite the material harmful to health.Therefore, R134a is not a kind of desirable automobile and commercial civilian air conditioner coolant.
Along with the pay attention to day by day of people, replace synthetic working medium (as R134a) to become inexorable trend with natural medium to environmental problem.Because carbon dioxide has good environment friendly (nontoxic, greenhouse effects index is the one thousandth of R134a), security (not flammable), (its refrigerating effect per unit swept volume is 5 times of R22 to refrigerating effect per unit swept volume greatly, under identical refrigeration requires, compare with commercial civilian air-conditioning with the automobile that uses conventional refrigerant, the cold medium flux of carbon dioxide system is less), advantage such as flow resistance is little, more and more be subjected to researchers' attention, be expected to become one of desirable environmental protection refrigerant of 21 century.
In the carbon dioxide refrigeration circulatory system, carbon dioxide is operated in supercriticality (critical pressure PC=7.13MPa), and operating pressure is much higher than traditional refrigerant.And carbon dioxide is in gaseous state all the time in the whole process of refrigerastion, and the condensation liquefaction of general refrigeration system does not take place, and its cooling pressure is the highest can be reached about 11MPa.Therefore, use carbon dioxide, must overcome following two technical barriers as refrigerant: 1, since system works under pressure up to 11MPa, the design of heat transmission equipment, pipeline must be considered the interior conduit requirement of withstand voltage; 2, because gases at high pressure are easy to leak, and the design of heat transmission equipment, pipeline must be considered strict seal request, can not accept the welding procedure manufacturing, should be with the design of sealing silica gel fit sealing, to reach the high pressure sealing safety requirements.
Condenser and radiator-grid are vitals in the air-conditioning system, and whether the design of condenser and radiator-grid rationally has a significant impact refrigeration performance.Under certain evaporating temperature condition, improve condensation effect, reduce condensation temperature, refrigerating capacity will increase, and the input power of compressor reduces, Energy Efficiency Ratio improves.Therefore, condenser and radiator-grid are optimized design, improve its heat transfer efficiency, not only can reduce the pressure at expulsion of compressor, improve the performance of unit, can also reduce the heat exchange area of condenser, save material, reduce cost.At present industrial mass-produced condenser and radiator-grid, the overwhelming majority designs in order to be applicable to the welding procedure production that pressure is lower than 1.0MPa.Because the operating pressure of carbon dioxide system is very high, for the sake of security, common condenser and radiator-grid pipeline need adopt thicker wall thickness usually, have reduced the performance of heat exchanger.The internal diameter of the pipeline heat exchanging performance of condenser and radiator-grid also has very important influence: caliber reduces, and refrigeration matchmaker flow velocity is accelerated, and has strengthened heat convection.On the other hand, if caliber is excessive, in order to bear high pressure, needing increases pipeline wall thickness, and this just causes the increase of condensation vessel volume and weight, and compressor horsepower increases thereupon, wasted the energy.If pressing force container standard design is fit to the condenser and the radiator-grid of high-pressure carbon dioxide, can make that whole condenser and radiator-grid become heavy unusually, volume is big, cost is high.In order to reduce cost, the carbon dioxide system condenser and the radiator-grid of initial exploitation adopt pipe type usually, are about to aluminum pipe and straight aluminium fin and make one by the method for expand tube, and carbon dioxide flows in aluminum pipe.But because the required minor diameter pipeline of this condenser and radiator-grid is long, elbow is many, resistance is big, and the tube expansion technique aspect of narrow tube exists some problems to make that its processing cost is higher, is not widely used.
Summary of the invention
Purpose of the present invention for the condenser that solves present carbon dioxide refrigerant and heat radiation webmaster such as above-mentioned problem, and provide a kind of condenser and radiator-grid of integrated molding fin type aluminium alloy compound material seamless micropore radiating piece.
Adopt following technical scheme for achieving the above object:
A kind of condenser of integrated molding fin type aluminium alloy compound material seamless micropore fin and radiator-grid, it mainly is made of upper and lower cover plate, groups of fins; The non-welding of upper and lower cover plate ground lid is located at the two ends of groups of fins; Described groups of fins is made of side by side at least two fin, described fin is two sides symmetry, the distributed flat tube aluminium section bar of seamless micropore passage of one extrusion modling of many radiating fins equably, the seamless micropore that the fin upper and lower side has at least two perforations to be evenly distributed is provided with the corresponding half-duplex channel that connects seamless micropore between the fin two adjacent groups in the upper and lower cover plate; Upper cover plate is provided with the inlet, outlet that is connected head, last fin seamless micropore, and the passage of inlet, outlet, upper and lower cover plate and the seamless micropore of groups of fins connect into the path of a connection.
Wherein said inlet, outlet be mounted with screw fixing into and out of valve.
Wherein said upper and lower cover plate two ends are provided with the fixing side plate of screw.
The aperture of wherein said seamless micropore is 0.9~1MM.
Wherein saidly into and out of between valve and upper cover plate, be provided with rubber seal.
Be provided with the silica gel sealing pad between the seamless micropore of wherein said upper and lower cover plate and fin.
Be connected by screw between wherein said upper and lower cover plate and fin.
Beneficial effect of the present invention is:
1, adopt the seamless micropore passage technology: the present invention adopts the seamless micropore passage technology, its aperture is 0.9-1.0mm, both avoided line clogging taking place, helped to bear higher pressure again, the two-fold advantage of thin-walled and seamless micropore had been combined because of runner is too small.And, because the fluid in the seamless micropore passage just can advance people's turbulence state under low-down Reynolds number, improved heat exchange efficiency greatly.Under identical heat exchange amount, can reduce the volume of condenser and radiator-grid significantly.Therefore, seamless micropore channel condensing device and radiator-grid have that volume is little, in light weight, heat transfer coefficient is high and high voltage bearing characteristics.
Because the operating pressure of carbon dioxide system is very high, for the sake of security, common condensation and radiator webmaster road need adopt thicker wall thickness usually, have reduced the performance of heat exchanger.The internal diameter of the pipeline heat exchanging performance of condenser and radiator-grid also has very important influence: caliber reduces, and refrigeration matchmaker flow velocity is accelerated, and has strengthened heat convection.On the other hand, if caliber is excessive, in order to bear high pressure, needing increases pipeline wall thickness, and this just causes the increase of condensation vessel volume and weight, and compressor horsepower increases thereupon, wasted the energy.This patent adopts the seamless micropore passage technology, realized making combining of seamless little wall thickness and tubule footpath two-fold advantage, energy-conserving and environment-protective high-pressure carbon dioxide automobile a kind of compactness, non-welding and commercial civilian air-conditioning condenser and radiator-grid have been designed, can bear pressure, be much higher than the maximum working pressure 11MPa of carbon dioxide air conditioning system up to 20MPa.
Seamless micropore passage of the present invention, its aperture are 0.9-1.0mm, have both avoided because of runner is too small line clogging taking place, and help again to bear higher operating pressure under identical wall thickness condition.And because the hydraulic radius of seamless micropore passage is very little, its fluid flows and conventional pipeline also has a great difference, and the fluid in the micro channel just can advance people's turbulence state under low-down Reynolds number, improved heat exchange efficiency greatly.And the seamless micropore passage technology provides bigger contact area in the unit volume space, improved heat-transfer character, under identical heat exchange amount condition, can reduce the size and the weight of condenser and radiator-grid significantly.These characteristics make seamless micropore channel condensing device and the radiator-grid volume is little, in light weight, heat transfer coefficient is high and high pressure resistant.And number of channels of the present invention and flow channel length can be set flexibly according to designing requirement, can satisfy the requirement of various heat exchange amount easily.
2, need not the high pressure sealing technology of welding: in order to guarantee seal request, seamless micropore passage integrated molding fin type aluminium alloy compound material seamless micropore fin of the present invention, upper and lower cover plate has adopted the sealing of silica gel sealing pad, the holding screw that the sealing pretightning force links together from the groups of fins with upper and lower cover plate and hollow aluminum section bar.Adopt rubber seal and threaded engagement dual-seal into and out of valve and fin, guarantee the high pressure resistant and seal request and the safety of pipeline.
Adopt this Sealing Technology, avoided traditional condenser and radiator-grid the welding procedure that generally adopts, also need not to carry out pipe bending, improved the barotolerance and the security of system.Can not occur causing coolant leakage, prolong the service life of air-conditioning greatly because of pipeline breaking.
In addition, the present invention adopts the high-tech aluminium composite manufacturing, and its market price has only 1/3 of copper, has reduced the manufacturing cost of condenser and radiator-grid.The technology of the present invention is a new breakthrough in air conditioner refrigerating field, will cause a new technological revolution in whole air conditioner refrigerating industry.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is a decomposing schematic representation of the present invention;
Fig. 3 is the structural representation of fin of the present invention;
Fig. 4 is a side schematic view of fin of the present invention;
Fig. 5 is the structural representation of upper cover plate of the present invention;
Fig. 6 is the generalized section of upper cover plate of the present invention;
Fig. 7 is the structural representation of lower cover of the present invention;
Fig. 8 is the generalized section of lower cover of the present invention;
Fig. 9 is a generalized section of the present invention.
The specific embodiment
The present invention is further illustrated below in conjunction with accompanying drawing:
Shown in Fig. 1~9:
A kind of condenser of integrated molding fin type aluminium alloy compound material seamless micropore fin and radiator-grid is characterized in that it mainly is made of upper and lower cover plate 1,2, groups of fins 5; Upper and lower cover plate 1,2 non-welding ground lids are located at the two ends of groups of fins 5; Described groups of fins 5 is made of side by side at least two fin 51, described fin 51 for the two sides symmetry, the distributed flat tube aluminium section bar of seamless micropore passage of one extrusion modling of many radiating fins equably, the seamless micropore 52 that fin 51 upper and lower sides have at least two perforations to be evenly distributed, the aperture of seamless micropore 52 are 0.9~1MM.Be provided with the corresponding half-duplex channel 21 that connects seamless micropore between the fin two adjacent groups in the upper and lower cover plate 1,2; Upper cover plate 1 is provided with the inlet, outlet 12,13 that is connected head, last fin seamless micropore 52, inlet, outlet 12,13 be mounted with screw fixing into and out of valve 3,4.Connect into the path of a connection into and out of the seamless micropore 52 of the passage 21 of valve 3,4, inlet, outlet 12,13, upper and lower cover plate 1,2 and groups of fins 5.Can guarantee that like this high-pressure carbon dioxide refrigerant is by the circuit one-way flow that designs in advance.In the air-conditioning of carbon dioxide as refrigerant, very high to the operating pressure of system, for the sake of security, the pipeline of common condenser and radiator-grid need adopt thicker wall thickness usually, has reduced the performance of condenser.The internal diameter of the pipeline heat exchanging performance of condenser and radiator-grid also has very important influence: caliber reduces, and refrigeration matchmaker flow velocity is accelerated, and has strengthened heat convection.On the other hand, if caliber is excessive, in order to bear high pressure, needing increases pipeline wall thickness, and this just causes the increase of condensation vessel volume and weight, and compressor horsepower increases thereupon, wasted the energy.This patent adopts the seamless micropore passage technology, has realized making directly combining of two-fold advantage of seamless little wall thickness and tubule.And because the hydraulic radius of seamless micropore passage is very little, its fluid flows and conventional pipeline also has a great difference, and the fluid in the seamless micropore passage just can advance people's turbulence state under low-down Reynolds number, improved heat exchange efficiency greatly.And the seamless micropore passage technology provides bigger contact area in the unit volume space, improved heat-transfer character, under identical heat exchange amount condition, can reduce the size and the weight of condenser and radiator-grid and condenser significantly.These characteristics make that seamless micropore channel condensing device and radiator-grid and condensation vessel volume are little, in light weight, heat transfer coefficient is high and are high pressure resistant.And number of channels of the present invention and flow channel length can be set flexibly according to designing requirement, can satisfy the requirement of various heat exchange amount easily.
Upper and lower cover plate 1,2 two ends are provided with the fixing side plate 6 of screw.Be provided with rubber seal 7 into and out of valve 3,4 and 1 of upper cover plate.52 of the seamless micropores of upper and lower cover plate 1,2 and fin 5 are provided with silica gel sealing pad 8.5 of upper and lower cover plate 1,2 and fin are connected by screw 9.Adopt silica gel and rubber sealing device to cooperate dual-seal with screw, guarantee the high pressure resistant and seal request and the safety of pipeline, adopt this Sealing Technology, avoided the condenser of traditional condenser and radiator-grid the welding procedure that generally adopts, also need not to carry out pipe bending, improved the barotolerance and the security of system.Can not occur causing coolant leakage, prolong the service life of air-conditioning greatly because of pipeline breaking.
The present invention adopts the high-tech aluminium composite manufacturing, replaces traditional copper as heat sink material, and its market price has only 1/3 of copper, has reduced the manufacturing cost of condenser and radiator-grid and condenser.
Certainly, the embodiment of the above is a preferred embodiments of the present invention, is not to limit the scope of the present invention, so all equivalences of doing according to the described structure of the present patent application claim, feature and principle change or modify, and are included in the present patent application claim.