CN101147942A - Round pipe steel component arc clod curving forming mould - Google Patents
Round pipe steel component arc clod curving forming mould Download PDFInfo
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- CN101147942A CN101147942A CNA2007101349594A CN200710134959A CN101147942A CN 101147942 A CN101147942 A CN 101147942A CN A2007101349594 A CNA2007101349594 A CN A2007101349594A CN 200710134959 A CN200710134959 A CN 200710134959A CN 101147942 A CN101147942 A CN 101147942A
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Abstract
The present invention relates to an improvement of curved cold-bending forming die equipment for preparing round pipe steel member, in particular, it relates to a curved cold-bending forming die equipment for preparing large-caliber round pipe steel member whose round pipe caliber is greater than 800mm. It is characterized by that every die is formed from die supporting plate and more than two movable curved die segments. The enveloped total curved length obtained by combining all the curved die segments is greater than semicircular curved length of bent steel pipe. The die segment opened combined die equipment can greatly increase envelope surface for bent steel pipe and can effectively reduce press-sinking down, crimping and flattening distortion of steel pipe when which is bent. Said invention can be used for bending various large-caliber steel pipes, and its working efficienoy can be greatly raised.
Description
Technical field
The present invention relates to a kind of pipe steel component arc clod curving forming mould, particularly φ＞800mm heavy caliber pipe steel component arc clod curving forming mould.
Background technology
The arc cylindrical steel tube of using always in the steel construction piece, normally round straight tube is made in welding earlier, is bent into required arc by curved arc processing then.The steel construction industry is bent into curve bend to circle straight tube steel member, and processing method commonly used has:
Hot elbowing by inductive heating: (wide about 40mm) is set on the steel pipe by heating collar, at tube bending position heating (800～850 ℃), makes under external force then to be heated steel pipe to be bent to form arc in a very narrow width.This kind hot bending tube side formula, though have the advantage that steel pipe roundness is indeformable or distortion is very little after the brake forming, the deficiency of the method: crooked least radius must by 5 times of curved outer diameter of steel pipes or more than, be difficult to realize the bending of littler circular arc; Secondly, have at heating bend place and the straight place of cooling behind the bend pipe significantly shrivel wrinkling; Besides, the high temperature heating meeting of steel has a negative impact to material, especially to high strength material steel to influence meeting bigger; In addition, heating temperature control is difficult to grasp, and heating is difficult to bend pipe inadequately, and over-heating easily causes the heating burning, and causes heating position oxide skin and produce in a large number, causes the steel pipe reduced thickness, influences intensity.Actual less employing in large-scale steel spare.
Another kind of is 3 bendings of colding pressing of press, promptly presses down the indent patrix by one that is provided with on the press, and sets up two support indent counterdies on both sides separately, presses down by press drive patrix to make steel pipe bend into arc.The bending of colding pressing need not heated,, nothing influence harmless to the mother metal interior tissue, thereby be the most normal employing of steel member pipe curved arc.3 of the prior aries crooked used mould up and down of colding pressing, for by curved steel pipe radially circular arc basically identical, the total arc length of indent≤quilt bend the whole concave arc mould of steel pipe half cycle, promptly press down indent arc patrix and form by two alternate indent arc rest counterdies and one.The deficiency of this structure mold is: mould is to steel pipe obvolvent face≤half cycle (surpass then can not the demoulding), the ratio of steel member diameter and wall thickness is relatively large in addition, the crooked downforce of colding pressing is big, powerful downforce very easily causes the steel pipe inner arc to rise when bend pipe, and diametric(al) is flattened distortion, abbreviation shrivels wrinkling, influences the steel component strength; Secondly, because mould indent and steel pipe circular arc basically identical, steel pipe is difficult to axially move press-bending in mould in the bend pipe process, and bend pipe arc quality is not ideal enough.Therefore bend with this mold cold and manage, caliber is placed restrictions in 800mm usually, it is φ 800mm steel member pipe that domestic existing heavy caliber bending machine only can bend maximum gauge, and bend pipe arc inside radius minimum is wanted 5 times of pipe external diameters, and thin-wall steel tube bends more to be easy to generate and shrivels wrinkling defective.For the bigger curved steel tube of caliber, the shrimp joint that can only adopt short straight tube to pursue the joint welding is sometimes bent, and not only moulding is not attractive in appearance, and the welding job amount is big, the labour intensity height, and production efficiency is low.
Though prior art has multiple bend pipe mould and method, all can only adapt to the bending of tiny thin-wall steel tube, can not be used for the clod wash of large-scale steel spare pipe.The disclosed big caliber metal winding pipe device of Chinese patent CN2178571 for example, maximum bend pipe also has only 114mm, and is light-wall pipe, can not be used for steel construction pipe bend pipe.In addition, though in the prior art also report shaping technique behind the multiple bend pipe is arranged, use crease-resistant module during as the disclosed pipe fitting cold bend(ing) of Chinese patent CN2928303, by filling up tube wall and taking turns space between the mould, thereby make pipe fitting thin-walled, minor radius curved interior wrinkle resistant, make crooked precision more accurate.The disclosed metal pipe material of Chinese patent CN1086160 is simmered system and bending process, in tubing, internal support mold the place ahead is provided with the shaping ball that matches with pipe internal diameter to be processed, by the realization of pulling shaping ball to the bend pipe shaping.These methods can only be applicable to the thin-wall steel tube of easy shaping equally, and are then powerless to the steel construction pipe of heavy wall.Therefore, for example above steel member pipe clod wash of φ＞800mm of major diameter is effectively solved in the steel construction industry, becomes a big technical barrier in the industry.
Summary of the invention
The object of the invention is to overcome the deficiency of above-mentioned prior art, can not shrivel wrinklingly when a kind of bend pipe is provided, and can bend the pipe steel component arc clod curving forming mould of caliber greater than 800mm.
Another object of the present invention is to provide a kind of arc that bends more smooth, bending quality is good, the pipe steel component arc clod curving forming mould that precision is high.
The present invention's first purpose realizes, the main improvement is: the crooked overall structure indent arc length≤quilt of using of will colding pressing is bent steel pipe half cycle arc length mould, change into by two and distinguish above activity obvolvent structure, and make the total arc length of obvolvent＞quilt bend steel pipe half cycle arc length, thereby overcome the deficiency of prior art cold roll forming mould, realize the object of the invention.Specifically, pipe steel component arc clod curving forming mould of the present invention, comprise two indent arc counterdies and an indent arc patrix, it is characterized in that each mould comprises mould support plate and the above adjustable arc mould of two lobes lobe composition, each lobe arc closes up the total arc length of envelope＞quilt and bends steel pipe half cycle arc length.
The present invention is each mould up and down, changing former overall structure into each is made up of the above arc of two lobes, for the present invention is different from the maximum feature of prior art, main effect is to fill the span of a man's arms by unitary mould being divided into the moulding of many lobes/activity combining structure that the demoulding separates, the total arc length of mould inner concave arc surface can be made＞be bent steel pipe half cycle arc length, thereby strengthened female mould to being bent the enveloping surface of steel pipe, shrivel wrinkling and the flattening degree to steel pipe when effectively reducing bend pipe, and the press-bending steel pipe is move axially press-bending, thereby improve the press-bending quality.Wherein, a kind ofly be preferably that two lobe arc mould lobes separate/close up structure about employing, about two lobe arc mould lobes separate/close up, two kinds of basic structure forms can be arranged, a kind of for opening/close around the rotation of connecting axle fulcrum, a kind of for moving horizontally out/closing, for example, screw mandrel or plunger case (as hydraulic jack) realize mobile the opening of mould two lobes/close on the mould support plate by being set.Mould two lobes of the present invention are opened/are merged and are not particularly limited, and adopt hinge or bearing pin to be connected with support plate but be preferably, and make it to be the rotation open/shut structure, and this structure mold is opened/close easy, quick.About two lobe arc mould lobes, right angle or generally rectangular shape are better adopted in the arc outside.If adopt the above adjustable arc mould of two lobes lobe, a kind of better also is rotation open/shut structures such as employing is hinged, rotating shaft.
Mould support plate, effect are to use for many lobes mould lobe combination support.
Upper and lower mould can adopt consistent same structure, also can adopt not quite identical structure under the present invention's design; Upper and lower mould, indent arc can equate, also can be unequal.
The many lobes of mould close up the total arc length of back indent, and are a kind of more preferably by the 2/3-3/4 of curved steel pipe circumference arc length, and mould shrivels wrinkling and flattening degree to steel pipe to the big cambered surface obvolvent of steel pipe when more helping alleviating the bend pipe press-bending.
For further improving steel pipe press-bending arc smooth degree, counterdie of the present invention more preferably adopts can be by the mould arc shaft to (thickness direction, steel shaft to) rotational structure, can strengthen gradually along with the steel pipe arc that bends like this, counterdie can be by steel shaft to rotating gradually, and wrinkling littler in mould obvolvent place more helps obtaining smooth arc like this, the tube bending arc that can obtain to bend is more smooth, roundness is good, and bending quality is better, the curved steel tube that precision is higher.Mould can be that counterdie gripper shoe and base are rotational structure according to the arc axial rotation, and for example the concavo-convex cooperation of arc is rotated, and also can be that counterdie is passed through the hinged rotation on base of axle, or other forms of rotation, and these are common technology.
Pipe steel component arc clod curving forming mould of the present invention, owing to adopt the above activity combining structure of two lobes, thereby can strengthen mould indent arc length, increased greatly being bent the enveloping surface of steel pipe, can make mould indent arc envelope steel pipe face greater than by curved steel pipe half cycle circular arc, break through former can only be less than the constraint of half cycle.Mould indent arc enveloping surface increases, and is wrinkling and flatten distortion to shriveling of steel pipe when having effectively reduced bend pipe, interior Zone R fold＜1mm, the circularity of steel pipe can be controlled in caliber 1% in, can guarantee bending quality.This mould particularly not only adapts to diameter less than the bending of colding pressing of φ 800mm steel construction pipe, and can be used for the larger diameter steel pipe, for example bend pipe of φ 800-1524mm large diameter steel pipe and the more bending of colding pressing of thick-walled pipe.The activity of many lobes of mould is opened, and can also make the convenient, flexible turnover mould of steel pipe and move axially, and helps moving press-bending as requested, repeats to bend and repair or stand up back pressure when amount of bow is too big.With the bending machine of this mould, the length of can bending is at steel pipe more than 12 meters, and tool bend pipe work efficiency height, and machine 8 hours can be crooked: the steel pipe of R30 rice diameter φ more than 1000 millimeters is 4 in the radius; The steel pipe of R40 rice left and right sides diameter phi more than 1000 millimeters is 7 in the radius; The steel pipe of R100 rice left and right sides diameter phi more than 1000 millimeters is 16 in the radius, bends than original mould and can improve work efficiency 3-5 doubly.Counterdie is axial turntable in the press-bending process, more help the smooth no impression in steel pipe bent into shape rear surface, there is not obvious fold, the concavo-convex degree of depth of pipe bent position is less than 1mm on inspection, excurvation surface wall thickness is 0.2 millimeter of attenuate only, and wave rate, wave degree h and nominal outside diameter D all are not more than 2%, and pitch of waves A is not more than 10 with the ratio of wave degree h, the error range that error all allows less than national regulation has effectively been controlled bent pipe deformation.This structure mold also makes crooked pipe not crack in the minor radius bending.
Below in conjunction with two preferred implementations; exemplary illustration the present invention; embodiment only is that conduct further specifies and help to understand the present invention, and can not be interpreted as that to concrete qualification of the present invention some unsubstantialities under the present invention's design are changed and all belonged to protection domain of the present invention.
Description of drawings
Fig. 1 is a first embodiment of the invention patrix structural representation.
Fig. 2 is a first embodiment of the invention counterdie structural representation.
Fig. 3 is a mould press-bending schematic diagram of the present invention.
The specific embodiment
Embodiment 1: referring to Fig. 1,2, patrix 1 of the present invention and counterdie 2, each by mould support plate 3 and be movably set on it about two lobe adjustable arc mould lobes 4.1 and 4.2 form.Wherein: about two lobe arcs close up the total arc length of envelope for by curved steel pipe side face 2/3-3/4 arc length, adjustable arc mould lobe 4 is axially alternate side by side by 8, the curved plate 5 of every thick 80mm, by bearing pin 6 serial connection combinations, is separated by by the 80mm otic placode between each sheet.About the two lobe arc mould lobes outsides be generally rectangular shape, it is circular-arc that the corner is, the place, right angle is propped up on mould support plate 3 by axle 7 removable pins, on the mould lobe of the counterdie left and right sides weighted lever 8 is arranged, and opens for the sledge moving mold.Patrix is by the lifting pull-up, and two movable flap are opened automatically according to gravity, put down and close up; Counterdie opens (also can open automatically during the bend pipe lifting) by lever 8 sledges are moving, close up naturally when putting into steel pipe.
Counterdie 2 support plates are also movable hinged on base 10 by axle 9, and counterdie can be rotated at the cambered surface axial direction.
On steel pipe, drawn processing line before the bend pipe in advance, divided R in good each section bending, and indicate R in sagitta, the bending radius.During the press-bending steel pipe (referring to Fig. 3), steel pipe 11 to be curved is bearing in two counterdies that separate 2, patrix 1 is pressed down by hydraulic press (not providing among the figure) pressurization in the middle of two counterdies, and steel pipe is bent gradually.Along with the press-bending curvature increases, two counterdies turn to the inside.
Bend for big length steel pipe, can bend one section, unclamp and press again after mould moves steel pipe, steel shaft is bent to progressively moving, crooked position is detected with model in press-bending limit, press-bending radian limit, hang out hydraulic press until satisfying quality requirement.If the press-bending transition can also be unclamped mould, the steel pipe upset is pressed down correction.
Embodiment 2: as embodiment 1, separate/closing up of left and right sides arc mould lobe can also be to move horizontally on the mould support plate, for example is processed with chute or guide rail on the support plate, about two arc mould lobes draw/push away by oil cylinder make it to open/close up.
In addition, some unsubstantialities change, and for example can also adopt three lobe arc combining structures; The mould lobe can open/hold together entirely by the hinged mode of hinge; Bend big curved steel tube, can also omit counterdie axial rotation structure, the mould lobe adopts whole bloom processing or the like, all has the equivalent technology effect, all belongs to the scope of the invention.
Claims (10)
1. pipe steel component arc clod curving forming mould, comprise two indent arc counterdies and an indent arc patrix, it is characterized in that each mould comprises mould support plate and the above adjustable arc mould of two lobes lobe composition, each lobe arc closes up the total arc length of envelope＞quilt and bends steel pipe half cycle arc length.
2. according to the described pipe steel component arc clod curving forming mould of claim 1, it is characterized in that up and down mould by about two lobe arc mould lobe activities combine.
3. according to the described pipe steel component arc clod curving forming mould of claim 2, two lobe arc mould lobes are connected with support plate by hinge or bearing pin about it is characterized in that.
4. according to the described pipe steel component arc clod curving forming mould of claim 3, it is characterized in that on the mould lobe of the counterdie left and right sides weighted lever being arranged.
5. according to the described pipe steel component arc clod curving forming mould of claim 3, the two lobe arc mould lobe arcs outside is right angle or generally rectangular shape about it is characterized in that, the corner is circular arc.
6. according to claim 1,2,3,4 or 5 described pipe steel component arc clod curving forming moulds, it is characterized in that die flap is by multi-disc axial alternate arranged side by side composition.
7. according to claim 1,2,3,4 or 5 described pipe steel component arc clod curving forming moulds, it is characterized in that die flap closes up the total arc length of back indent for being bent the 2/3-3/4 of steel pipe circumference arc length.
8. according to claim 1,2,3,4 or 5 described pipe steel component arc clod curving forming moulds, it is characterized in that counterdie is can be according to the mould arc shaft to rotational structure.
9. according to the described pipe steel component arc clod curving forming mould of claim 6, it is characterized in that counterdie is can be according to the mould arc shaft to rotational structure.
10. according to the described pipe steel component arc clod curving forming mould of claim 7, it is characterized in that counterdie is can be according to the mould arc shaft to rotational structure.
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| Application Number | Priority Date | Filing Date | Title |
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| CNB2007101349594A CN100518984C (en) | 2007-10-31 | 2007-10-31 | Round pipe steel component arc clod curving forming mould |
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| CNB2007101349594A CN100518984C (en) | 2007-10-31 | 2007-10-31 | Round pipe steel component arc clod curving forming mould |
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| CN101147942A true CN101147942A (en) | 2008-03-26 |
| CN100518984C CN100518984C (en) | 2009-07-29 |
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| CN86207862U (en) * | 1986-10-10 | 1987-11-07 | 河南省工业设备安装公司第二工程处弯管机械厂 | Die of pipe-bender |
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| CN2331451Y (en) * | 1998-03-06 | 1999-08-04 | 卢升 | Mould for bending processing metal round pipe |
| CN2923087Y (en) * | 2006-07-21 | 2007-07-18 | 陈善华 | Vertical pipe-bending machine |
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| CN114367568A (en) * | 2022-01-14 | 2022-04-19 | 泰州市长征冷机管件有限公司 | Compressor metal pipe bending and shaping device |
| CN114367568B (en) * | 2022-01-14 | 2023-03-17 | 泰州市长征冷机管件有限公司 | Compressor metal pipe bending and shaping device |
| CN118595246A (en) * | 2024-08-07 | 2024-09-06 | 珠海富士智能股份有限公司 | Bending control method, device, equipment and medium based on adjustable bending assembly |
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