CN101147906A - Clamp plate apparent sorting machine - Google Patents
Clamp plate apparent sorting machine Download PDFInfo
- Publication number
- CN101147906A CN101147906A CNA2007100478668A CN200710047866A CN101147906A CN 101147906 A CN101147906 A CN 101147906A CN A2007100478668 A CNA2007100478668 A CN A2007100478668A CN 200710047866 A CN200710047866 A CN 200710047866A CN 101147906 A CN101147906 A CN 101147906A
- Authority
- CN
- China
- Prior art keywords
- clamping plate
- apparent
- sorting machine
- sort
- clamp plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Landscapes
- Sorting Of Articles (AREA)
Abstract
The present invention relates to a splint apparent sorting machine. Said sorting machine includes the following several portions: table frame, storage tank of splints to be sorted, vibration arrangement mechanism, splint arrangement guideway, splint feeding mechanism, splint withdrawing mechanism, splint-positioning mechanism, top camera, bottom camera, transparent glass, sorting wheel, computer and electric control box. Said invention also provides its working principle and concrete operation method.
Description
Technical field
The present invention relates to the product sorting arrangement, relate in particular to a kind of clamp plate apparent sorting machine.
Background technology
The examination of clamp plate apparent quality in the past is mainly by Manual Visual Inspection, the advantage of Manual Visual Inspection is that plasticity is strong, simple, once the cost of Tou Ruing is little, but because the main body of Manual Visual Inspection is the people, therefore has the accidental error of checking inevitably, the generation of this accidental error changes along with visual inspection personnel's technical ability, mood and environment on every side thereof, be at random, therefore, can't guarantee the stable of finished product clip apparent quality.
In addition, continuous appreciation along with human resources, in the enterprise product cost content of personnel's wage more and more, height, the profit of enterprise product is fewer and feweri, compare with the manual sorting, sort clamping plate, though disposable input is bigger with machine, the profit of enterprise product will increase undoubtedly but in the long term.Simultaneously, use machine sort, fundamentally stopped accidental error, thereby established the stable basis of finished product clip apparent quality.But, present domestic this kind equipment that do not have, the clamp plate apparent quality sorts by manually carrying out.
Summary of the invention
Purpose of the present invention is exactly a kind of clamp plate apparent sorting machine that can classify automatically, screen that provides for the defective that overcomes above-mentioned conventional art existence.
Purpose of the present invention can be achieved through the following technical solutions:
A kind of clamp plate apparent sorting machine, it is characterized in that this sorter comprises stand, clamping plate container to be sorted, vibration arrange agencie, clamping plate arrangement track, clamping plate feed mechanism, clamping plate drawing-out mechanism, clamping plate detent mechanism, top video camera, bottom video camera, clear glass, letter sorting wheel, feeding plate, computer and electric cabinet; Two surface vibrations that will be sorted by the vibrating disk that vibrates arrange agencie earlier before the thing letter sorting to be sorted in the clamping plate container to be sorted are arranged as above-below direction, adopting the cylinder action to promote clamping plate arrangement track, clamping plate feed mechanism, clamping plate drawing-out mechanism and clamping plate detent mechanism enters the shooting district and withdraws from the shooting district, position, feeding, make a video recording, withdraw from and sort, handle by the computer picture data analysis, according to the Computer Processing result, the letter sorting wheel rotates with different directions, respectively non-defective unit and defective products is sent in the different casees.
Described location, feeding, make a video recording, withdraw from sort process and carry out according to program by the microprocessor (MCU) of ECU.
Described clamp plate apparent sorting machine adopts camera review digitizing technique and computer image analysis and recognition technology, and the apparent quality of carrying out of clamping plate is discerned and letter sorting automatically.
Described clamping plate sorter can sort appearance and size less than the various clamping plate below the 200mm.
The operation clamp plate apparent sort program of described computer, the model storehouse of calling these clamping plate according to the clamping plate that will sort.
Replaceable vibrating disk of described clamp plate apparent sorting machine and clamping plate are arranged track, regulate the spacing and stroke of clamping plate feeding, location and drawing-out mechanism, show according to computer screen and regulate focal length of camera, sort the clamping plate of different appearance and size.
Described clamping plate can carry out secondary letter sorting, sorts four faces, will sort qualified clamping plate for the first time, send into another and vibrate arrange agencie, select different vibrating disks for use, and making two faces of the required letter sorting of clamping plate after the arrangement is above-below direction.
Compared with prior art, clamp plate apparent sorting machine of the present invention is arranged from clamping plate and is begun to finish to the clamping plate letter sorting that to finish whole process be to carry out with pipeline system, location, feeding, makes a video recording, withdraws from and process such as letter sorting is carried out according to program by the microprocessor (MCU) of ECU.Have the following advantages:
1) the clamping plate sorting system is set up the model storehouse of various clamping plate, the letter sorting of convenient various clamping plate by operation model creation facilities program (CFP);
2) the clamping plate sorting system is in case after operation gets up, and the whole automations of pilot process can constitute the automatic production line of clip together with other automation equipments;
3) utilize the contour science and technology of shooting, digitlization and Computer Analysis, eliminated accidental error, improved the reliability of letter sorting greatly;
4) utilize clamping plate letter sorting information, can realize the data statistics of clamping plate quality easily.
Description of drawings
Fig. 1 is the structural representation of clamp plate apparent sorting machine of the present invention.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the invention will be further described.
Embodiment
As shown in Figure 1, a kind of clamp plate apparent sorting machine mainly comprises: stand 1, clamping plate container 2 to be sorted, vibration arrange agencie 3, clamping plate are arranged track 4, clamping plate feed mechanism 5, clamping plate drawing-out mechanism 6, clamping plate detent mechanism 7, top video camera 8, bottom video camera 9, clear glass 10, letter sorting wheel 11, feeding plate 12, computer 13 and electric cabinet 14 etc. and are partly formed.
Clamp plate apparent sorting machine can sort two faces at every turn, two surface vibrations that will be sorted by the vibrating disk that vibrates arrange agencie earlier before the letter sorting are arranged as above-below direction, clamping plate enter the shooting district and withdraw from the shooting district and adopt the cylinder action to promote, clamp plate apparent is screened and is adopted video camera to take a picture, technical finesses such as computer picture data analysis, according to the Computer Processing result, the letter sorting wheel rotates with different directions, respectively non-defective unit and defective products is sent in the different casees.The upper and lower surfaces of each letter sorting clamping plate if will sort four faces of clamping plate, then need to carry out the secondary letter sorting.To for the first time sort qualified clamping plate, and send into another vibration arrange agencie, and select different vibrating disks for use, making two faces of the required letter sorting of clamping plate after the arrangement is that above-below direction gets final product.
Clamp plate apparent sorting machine is arranged from clamping plate and is begun to finish to the clamping plate letter sorting that to finish whole process be to carry out with pipeline system, location, feeding, makes a video recording, withdraws from and process such as letter sorting is carried out according to program by the microprocessor (MCU) of ECU.
Clamp plate apparent sorting machine adopts camera review digitizing technique and computer image analysis and recognition technology, and the apparent quality of carrying out of clamping plate is discerned and letter sorting automatically, and major technique is as follows:
1) adopts CCD (or CMOS) sensor chip, cooperate the shooting of precision optics imaging system to obtain image information;
2) image information is carried out digitized processing;
3) adopt computer communication technology that DID is passed to computer;
4) the computer picture edge strengthens processing;
5) computer adopts median filtering method to carry out the image digitization noise reduction;
6) computer threshold process;
7) computer carries out defect recognition according to the defective database data;
8) computer model coupling.
The clamping plate sorter can sort appearance and size less than the various clamping plate below the 200mm.Sort the clamping plate of different appearance and size, need to change vibrating disk and clamping plate arrangement track, regulate the spacing and stroke of clamping plate feeding, location and drawing-out mechanism, show according to computer screen and regulate focal length of camera.
Computer run clamp plate apparent sort program, the model storehouse of calling these clamping plate according to the clamping plate that will sort.
If the clamping plate that will sort are letter sortings for the first time, need operation model creation facilities program (CFP), by to normal clamping plate with have the repeatedly shooting of the clamping plate of bad quality, extract the various view data of such clamping plate, set up this clamping plate model storehouse, and be stored in the computer, use when sorting after treating.
After pressing the start button of sort program in the computer, the ECU of computer 13 in electric cabinet 14 sends the order of starting working, and from this moment, the ECU in the electric cabinet 14 controls each mechanism and video camera is carried out following program:
1) clamping plate feed mechanism 5 falls to pushing down clamping plate;
2) clamping plate detent mechanism 7 decline location-plates are pushed down simultaneously immediately following second clamping plate behind first clamping plate;
3) first clamping plate will pushing down of clamping plate feed mechanism 5 promote to the direction that video camera is housed, shift onto always the top video camera under, simultaneously, the clamping plate detent mechanism rises, second clamping plate is pushed to location-plate, and is blocked;
4) clamping plate feed mechanism 5 lifts, and returns to original position;
5) to being placed on the clamping plate shooting on the clear glass 10, two frame image datas up and down after the imaging are reached computer 13 rapidly simultaneously for top video camera 8 and bottom video camera 9.
6) clamping plate drawing-out mechanism 6 vertically pushes away by the shooting clamping plate to letter sorting wheel 11, followed by, clamping plate drawing-out mechanism 6 is return rapidly, and program begins repetitive cycling from the first step and carries out;
Meanwhile, computer 13 utilizes image processing techniques, whether judge by the shooting clamping plate qualified, and the result issued ECU in the electric cabinet 14 with communication modes, the result that letter sorting wheel 11 is judged according to computer 13 rotates with certain direction, when these clamping plate are non-defective unit, and the rotation of letter sorting wheel 11 inverse clocks, clamping plate are imported the feeding plate 12 on the left side, and clamping plate fall in the non-defective unit case 16; When being defective products by these clamping plate, the rotation of letter sorting wheel 11 clockwises, with the feeding plate 12 on clamping plate importing the right, clamping plate fall in the defective product box 15.
So far, the apparent quality sorting work of two faces of clamping plate is finished.Sorter is finished a circulation, and later the 1st step of repetitive cycling, clamping plate are sorted one by one to come to the 6th step.
Claims (7)
1. clamp plate apparent sorting machine, it is characterized in that this sorter comprises stand, clamping plate container to be sorted, vibration arrange agencie, clamping plate arrangement track, clamping plate feed mechanism, clamping plate drawing-out mechanism, clamping plate detent mechanism, top video camera, bottom video camera, clear glass, letter sorting wheel, feeding plate, computer and electric cabinet; Two surface vibrations that will be sorted by the vibrating disk that vibrates arrange agencie earlier before the thing letter sorting to be sorted in the clamping plate container to be sorted are arranged as above-below direction, adopting the cylinder action to promote clamping plate arrangement track, clamping plate feed mechanism, clamping plate drawing-out mechanism and clamping plate detent mechanism enters the shooting district and withdraws from the shooting district, position, feeding, make a video recording, withdraw from and sort, handle by the computer picture data analysis, according to the Computer Processing result, the letter sorting wheel rotates with different directions, respectively non-defective unit and defective products is sent in the different casees.
2. a kind of clamp plate apparent sorting machine according to claim 1 is characterized in that, described location, feeding, makes a video recording, withdraws from sort process and carry out according to program by the microprocessor (MCU) of ECU.
3. a kind of clamp plate apparent sorting machine according to claim 1 is characterized in that, described clamp plate apparent sorting machine adopts camera review digitizing technique and computer image analysis and recognition technology, and the apparent quality of carrying out of clamping plate is discerned and letter sorting automatically.
4. a kind of clamp plate apparent sorting machine according to claim 1 is characterized in that, described clamping plate sorter can sort appearance and size less than the various clamping plate below the 200mm.
5. a kind of clamp plate apparent sorting machine according to claim 1 is characterized in that, the operation clamp plate apparent sort program of described computer, the model storehouse of calling these clamping plate according to the clamping plate that will sort.
6. a kind of clamp plate apparent sorting machine according to claim 1, it is characterized in that, replaceable vibrating disk of described clamp plate apparent sorting machine and clamping plate are arranged track, regulate the spacing and stroke of clamping plate feeding, location and drawing-out mechanism, show the adjusting focal length of camera according to computer screen, sort the clamping plate of different appearance and size.
7. a kind of clamp plate apparent sorting machine according to claim 1, it is characterized in that, described clamping plate can carry out the secondary letter sorting, sort four faces, qualified clamping plate will be sorted for the first time, send into another vibration arrange agencie, select different vibrating disks for use, making two faces of the required letter sorting of clamping plate after the arrangement is above-below direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007100478668A CN101147906A (en) | 2007-11-06 | 2007-11-06 | Clamp plate apparent sorting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007100478668A CN101147906A (en) | 2007-11-06 | 2007-11-06 | Clamp plate apparent sorting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101147906A true CN101147906A (en) | 2008-03-26 |
Family
ID=39248672
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2007100478668A Pending CN101147906A (en) | 2007-11-06 | 2007-11-06 | Clamp plate apparent sorting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101147906A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101865666A (en) * | 2010-03-18 | 2010-10-20 | 苏州工业园区高登威科技有限公司 | Appearance detection equipment |
| CN103383359A (en) * | 2013-07-22 | 2013-11-06 | 爱彼思（苏州）自动化科技有限公司 | Color difference analytical device based on image recognition technology |
| US9040859B2 (en) | 2009-05-01 | 2015-05-26 | Sumitomo Electric Industries, Ltd. | Detecting apparatus, removing apparatus, detecting method, and removing method |
| CN105750213A (en) * | 2016-04-25 | 2016-07-13 | 珠海格力电器股份有限公司 | Sorting mechanism and screw inspection machine with same |
| CN109465204A (en) * | 2018-09-30 | 2019-03-15 | 青岛理工大学 | A kind of winter jujube damage check elimination method and equipment based on machine vision |
| CN112024412A (en) * | 2019-06-04 | 2020-12-04 | 菜鸟智能物流控股有限公司 | Sorting apparatus and control method thereof |
| CN113071744A (en) * | 2021-03-29 | 2021-07-06 | 珠海市创飞自动化设备有限公司 | Vacuum packaging machine suitable for packaging ink bottles |
-
2007
- 2007-11-06 CN CNA2007100478668A patent/CN101147906A/en active Pending
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9040859B2 (en) | 2009-05-01 | 2015-05-26 | Sumitomo Electric Industries, Ltd. | Detecting apparatus, removing apparatus, detecting method, and removing method |
| CN101865666A (en) * | 2010-03-18 | 2010-10-20 | 苏州工业园区高登威科技有限公司 | Appearance detection equipment |
| CN103383359A (en) * | 2013-07-22 | 2013-11-06 | 爱彼思（苏州）自动化科技有限公司 | Color difference analytical device based on image recognition technology |
| CN103383359B (en) * | 2013-07-22 | 2016-06-22 | 爱彼思（苏州）自动化科技有限公司 | Color difference analytical device based on image recognition technology |
| CN105750213A (en) * | 2016-04-25 | 2016-07-13 | 珠海格力电器股份有限公司 | Sorting mechanism and screw inspection machine with same |
| CN109465204A (en) * | 2018-09-30 | 2019-03-15 | 青岛理工大学 | A kind of winter jujube damage check elimination method and equipment based on machine vision |
| CN112024412A (en) * | 2019-06-04 | 2020-12-04 | 菜鸟智能物流控股有限公司 | Sorting apparatus and control method thereof |
| CN112024412B (en) * | 2019-06-04 | 2023-03-07 | 菜鸟智能物流控股有限公司 | Sorting apparatus and control method thereof |
| CN113071744A (en) * | 2021-03-29 | 2021-07-06 | 珠海市创飞自动化设备有限公司 | Vacuum packaging machine suitable for packaging ink bottles |
| CN113071744B (en) * | 2021-03-29 | 2022-11-29 | 珠海市创飞自动化设备有限公司 | Vacuum packaging machine suitable for packaging ink bottles |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101147906A (en) | Clamp plate apparent sorting machine | |
| CN107894431A (en) | A kind of two-segment type capsule medicine plate quality inspection device and method based on machine vision | |
| CN206382252U (en) | A kind of cordyceps sinensis sorting device | |
| RU2007122759A (en) | AUTOMATIC DISTINCTION SYSTEM AND METHOD OF AUTOMATIC DIFFERENCE | |
| CN102680478A (en) | Detection method and device of surface defect of mechanical part based on machine vision | |
| CN103163141A (en) | Strip steel surface on-line inspection system and method based on embedded image processing system | |
| CN109507205A (en) | A kind of vision detection system and its detection method | |
| CN205899515U (en) | Touch -sensitive screen test equipment | |
| CN203842829U (en) | Nut meat sorter | |
| CN103248817A (en) | Image capture method and mobile camera device thereof | |
| CN104923494A (en) | Method and system for automatically distinguishing qualified products from electronic components on large scale | |
| CN106964556A (en) | A kind of connecting rod forging vision detection system | |
| CN204564598U (en) | Glass tube sorting unit and glass tube outward appearance automatic detection system | |
| CN109178724A (en) | Classification recycling client, checks and accepts device, recovery system and method at recycling bins | |
| CN112083002A (en) | Capacitance appearance detection device and method based on artificial intelligence technology | |
| CN110921146A (en) | Household garbage classification method and system based on internet big data and image processing technology | |
| CN112364944A (en) | Deep learning-based household garbage classification method | |
| CN103861818A (en) | Sorting machine for surface appearances of clamping plates | |
| CN113319007A (en) | Household garbage sorting method based on machine vision recognition | |
| CN103292993A (en) | Gear detection device | |
| CN202815869U (en) | Vehicle microcomputer image and video data extraction apparatus | |
| CN103674970A (en) | Automatic detection method of massively produced bands | |
| CN114289339A (en) | Automatic chip detection method and device | |
| CN206258390U (en) | Piston rod surface defect automatic detection system | |
| CN112257849A (en) | Intelligent detection method, system and device based on deep learning and application thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Open date: 20080326 |