CN101125384A - Gear shaping machine with slide board type knife rack - Google Patents
Gear shaping machine with slide board type knife rack Download PDFInfo
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- CN101125384A CN101125384A CNA2007101325087A CN200710132508A CN101125384A CN 101125384 A CN101125384 A CN 101125384A CN A2007101325087 A CNA2007101325087 A CN A2007101325087A CN 200710132508 A CN200710132508 A CN 200710132508A CN 101125384 A CN101125384 A CN 101125384A
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- sliding carriage
- column
- knife rest
- slide plate
- oil cylinder
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Abstract
The present invention relates to a gear shaper with a slide-plate-typed knife rest, which comprises a bed body (1) and a standing pole (3). The bed body (1) is provided with a radial guide rail (11) and a working table (7). The radial guide rail (8) is provided with a radial slide plate (2), and the standing pole (3) is positioned on the radial slide plate (2). The present invention is characterized in that: the standing pole (3) is provided with a knife rest slide plate (5), and the knife rest slide plate (5) is provided with a transmission box (4) and a knife rest (6). Two sides of the knife rest slide plate (5) are respectively provided with a guide rail (502, 503), and the back of the knife rest slide plate (5) is provided with a screw sleeve (501) used for driving. The standing pole (3) is provided with a counterweight device (8). The knife rest (6) is positioned in the knife rest slide plate (5) by the supporting holes (504, 505) at two sides of the corresponding knife rest slide plate (5) and the gibs (506,507) at the two lower sides of the installation groove. The present invention realizes the purpose of clamping a plurality of components for one time, which can fit for the processing height of different workpieces, and the heightening cushion block is eliminated for the standing pole, and the flexibility of the machine bed is greatly enhanced. The present invention is especially applied for processing the long shaft in the gear box of the medium and big size cargo vehicle and the deep inner teeth in the engineer mechanism.
Description
Technical field
The present invention relates to a kind of lathe, especially a kind of gear shapping machine, specifically a kind of gear shapping machine that has slide board type knife rack.
Background technology
At present, the main motion of traditional gear shapping machine is most adopts a kind of in two kinds of mechanism forms, i.e. slider-crank mechanism or crank and rocker mechanism, and also the height of gear shaping knife rest is fixed, therefore when the gear shaping scheme of this type of lathe of design, pay particular attention to working height.In industry spot, the exchange of gear shaping anchor clamps is difficult to accomplish.In addition in processing during internal tooth,, may waste many effective travels for cutter lower plane when feed and the withdrawing exceeds plane on the workpiece.
In order to increase stroke, traditional way is to increase height to column, be about to the column part that is connected with lathe bed and unclamp the height that adds the setting stroke, and then with king-bolt that column and lathe bed is fastening, so, the gear of stroke after improved gear shapping machine can only process and remould, can't adapt to original Gear Processing and new Gear Processing, be equivalent to special purpose machine tool, and transformation process labour intensity is big, the specification requirement height.
In sum, the gear shapping machine of existing structure all can't in time satisfy different processing stroke needs, and the stroke adjustment scope is very little.
Summary of the invention
The purpose of this invention is to provide the convenient and big gear shapping machine that has slide board type knife rack of regulated quantity of a kind of stroke adjustment.
Technical scheme of the present invention is:
A kind of gear shapping machine that has slide board type knife rack, comprise lathe bed 1, column 3, lathe bed 1 is provided with radial guidance 11 and workbench 7, radially slide plate 2 is installed on the radial guidance 11, column 3 is installed in radially on the slide plate 2, it is characterized in that on the described column 3 sliding carriage 5 being installed, the top of sliding carriage 5 is equipped with transmission case 4, the upper end of knife rest 6 is installed in the sliding carriage 5 and with transmission case 4 and links to each other, the both sides of sliding carriage 5 respectively be provided with one with column 3 on the guide rail 502 that matches of axial channel, 503, the rear portion of sliding carriage 5 is provided with and drives that it moves up and down, the thread bush 501 that matches with the ball-screw of installing in the column; With respect to 502,503 liang of side positions of the guide rail on the sliding carriage 5 one cover counter weight device 8 is being installed respectively on the column 3; Knife rest 6 is positioned in the sliding carriage 5 by the support holes 504,505 of corresponding mounting groove both sides and the panel 506,507 of mounting groove two downsides in the sliding carriage 5.
Described counter weight device 8 is made up of oil cylinder 801, pulley 802,804 and chain 803, and an end of chain 803 links to each other with sliding carriage 5, and the other end passes pulley 802,804 backs and links to each other with the axis of the piston of oil cylinder 801.
Two cover sliding carriage locking devices 9 are installed in column 3,10, wherein locking device 9 is formed by being adjacent to panel of installing on the another side in column 3, relative with corresponding datum level on the sliding carriage 5 901 and the locking cylinder 902 that is installed in the column 3, and the axis of the piston of locking cylinder 902 and panel 901 offset; Locking device 10 is by pressing plate 101,104, oil cylinder 102,103 form, the part of pressing plate 101,104 is fixed on the column 3, and another part contacts with locating surface on the sliding carriage 5, oil cylinder 102,103 are installed in respectively in the corresponding pressing plate 101,104, and its piston stretches out oil cylinder locating surface outer and on the sliding carriage 5 and contacts.
Beneficial effect of the present invention:
Gear shapping machine of the present invention is by configuration knife rest vertical slide, the adjustment that can under digital control system control, process stroke, can not only be implemented in workpiece is carried out under the situation of a clamping processing to a plurality of positions, and can adapt to the working height of different workpieces, save column and increase cushion block, strengthened the flexibility of lathe greatly.Major axis in being specially adapted to process, in the large-scale truck gearbox and the dark internal tooth in the engineering machinery.
Description of drawings
Fig. 1 is the structural representation of gear shapping machine of the present invention.
Fig. 2 is the perspective view of sliding carriage of the present invention.
Fig. 3 is the center of gravity schematic diagram of sliding carriage of the present invention.
Fig. 4 is a sliding carriage bascule schematic diagram of the present invention.
Fig. 5 is that sliding carriage of the present invention is locked view on column.
The specific embodiment
The present invention is further illustrated below in conjunction with drawings and Examples.
Shown in Fig. 1～5.
A kind of gear shapping machine that has slide board type knife rack, comprise lathe bed 1, radially slide plate 2, column 3, transmission case 4, sliding carriage 5, knife rest 6, workbench 7, as shown in Figure 1, lathe bed 1 is provided with radial guidance 11 and workbench 7, radially slide plate 2 is installed on the radial guidance 11, and column 3 is installed in radially on the slide plate 2, and sliding carriage 5 is installed on the column 3, the top of sliding carriage 5 is equipped with transmission case 4, and the upper end of knife rest 6 is installed in the sliding carriage 5 and with transmission case 4 and links to each other; The both sides of sliding carriage 5 respectively be provided with one with column 3 on the guide rail 502,503 that matches of axial channel, the rear portion of sliding carriage 5 be provided with drive that it moves up and down, with column in the thread bush 501 that matches of the ball-screw installed; With respect to 502,503 liang of side positions of the guide rail on the sliding carriage 5 one cover counter weight device 8 is being installed respectively on the column 3; Knife rest 6 is positioned in the sliding carriage 5 by the support holes 504,505 of corresponding mounting groove both sides and the panel 506,507 of mounting groove two downsides in the sliding carriage 5.
In order to improve the integral rigidity of sliding carriage 5, on structural design, adopt double wall tubulose structure (as shown in Figure 2), reduce the weight of sliding carriage 5 on the one hand as far as possible, utilize computer to carry out force analysis on the other hand and reduce distortion.The swivel nut 501 of sliding carriage 5 by its rear portion is bearing on the ball screw and moves up and down, and is distributed in the guide rail 502 of both sides and the precision that guide rail 503 guarantees motion.The knife rest parts of gear shapping machine are positioned among the sliding carriage 5, mainly by the support holes 504,504 of slide plate both sides and panel 506,507 location of downside.
Because the direction of motion of sliding carriage 5 is vertical grounds, need carry out mass balance, otherwise the load change amount that sliding carriage 5 moves up and down is very big, even can't normally moves.Can utilize three-dimensional software to find the accurate position (as shown in Figure 3) of center of gravity earlier for this reason, owing to structural reason can't directly be carried out the application of force on this position, adopted counter weight device 8 to carry out weight balancing, counter weight device 8 is made up of oil cylinder 801, pulley 802,804 and chain 803 for this reason, one end of chain 803 links to each other with sliding carriage 5, the other end passes pulley 802,804 backs and links to each other with the axis of the piston of oil cylinder 801, when specifically implementing, oil cylinder 801 can be fixedly mounted on the back of column 3, as shown in Figure 4.
After sliding carriage 5 arrives the precalculated position, also need carry out the locking of sliding carriage 5 and just can carry out Gear Shaping.When Machine Tool design, adopt two cover locking devices 9,10, one cover carries out the locking (oil cylinder 902) of slide plate panel 901, one cover carries out the locking (oil cylinder 102 and oil cylinder 103) of the pressing plate 101 and the pressing plate 104 of operating slide guideway rail, as shown in Figure 5, two cover sliding carriage locking devices 9 are installed in column 3,10, wherein locking device 9 is formed by being adjacent to panel of installing on the another side in column 3, relative with corresponding datum level on the sliding carriage 5 901 and the locking cylinder 902 that is installed in the column 3, and the axis of the piston of locking cylinder 902 and panel 901 offset; Locking device 10 is by pressing plate 101,104, oil cylinder 102,103 form, the part of pressing plate 101,104 is fixed on the column 3, and another part contacts with locating surface on the sliding carriage 5, oil cylinder 102,103 are installed in respectively in the corresponding pressing plate 101,104, and its piston stretches out oil cylinder locating surface outer and on the sliding carriage 5 and contacts.
The part that the present invention does not relate to prior art that maybe can adopt same as the prior art is realized.
Adopt sliding carriage to realize the adjustment of stroke, carrying out weight balancing by oil cylinder, chain is core content of the present invention, and the gear shapping machine of all employing similar structures all is considered to equivalence of the present invention and replaces.
Claims (4)
1. gear shapping machine that has slide board type knife rack, comprise lathe bed (1), column (3), lathe bed (1) is provided with radial guidance (11) and workbench (7), radially slide plate (2) is installed on the radial guidance (11), column (3) is installed in radially on the slide plate (2), it is characterized in that sliding carriage (5) is installed on the described column (3), the top of sliding carriage (5) is equipped with transmission case (4), and the upper end of knife rest (6) is installed in the sliding carriage (5) and with transmission case (4) and links to each other; The both sides of sliding carriage (5) respectively be provided with one with column (3) on the guide rail (502,503) that matches of axial channel, the rear portion of sliding carriage (5) be provided with drive that it moves up and down, with column in the thread bush (501) that matches of the ball-screw installed; Upward one cover counter weight device (8) respectively is installed at column (3) with respect to guide rail (502,503) two side positions on the sliding carriage (5); Knife rest (6) is positioned in the sliding carriage (5) by the support holes (504,505) of corresponding mounting groove both sides and the panel (506,507) of mounting groove two downsides in the sliding carriage (5).
2. the gear shapping machine that has slide board type knife rack according to claim 1, it is characterized in that described counter weight device (8) is by oil cylinder (801), pulley (802,804) and chain (803) form, one end of chain (803) links to each other with sliding carriage (5), the other end passes pulley (802,804) back and links to each other with the axis of the piston of oil cylinder (801).
3. the gear shapping machine that has slide board type knife rack according to claim 1, it is characterized in that in column (3), being equipped with two cover sliding carriage locking devices (9,10), wherein locking device (9) is formed by being adjacent to panel of installing on the another side in column (3), relative with the last corresponding datum level of sliding carriage (5) (901) and the locking cylinder (902) that is installed in the column (3), and the axis of the piston of locking cylinder (902) and panel (901) offset; Locking device (10) is by pressing plate (101,104), oil cylinder (102,103) form, the part of pressing plate (101,104) is fixed on the column (3), and another part contacts with locating surface on the sliding carriage (5), oil cylinder (102,103) be installed in respectively in the corresponding pressing plate (101,104), its piston stretches out oil cylinder locating surface outer and on the sliding carriage (5) and contacts.
4. the gear shapping machine that has slide board type knife rack according to claim 1 is characterized in that described sliding carriage (5) is double wall tubulose structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007101325087A CN101125384A (en) | 2007-09-29 | 2007-09-29 | Gear shaping machine with slide board type knife rack |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007101325087A CN101125384A (en) | 2007-09-29 | 2007-09-29 | Gear shaping machine with slide board type knife rack |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101125384A true CN101125384A (en) | 2008-02-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2007101325087A Pending CN101125384A (en) | 2007-09-29 | 2007-09-29 | Gear shaping machine with slide board type knife rack |
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| CN (1) | CN101125384A (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101966611A (en) * | 2010-11-25 | 2011-02-09 | 天津第一机床总厂 | Cutter holder mechanism for numeric control gear shaper |
| CN102554363A (en) * | 2012-01-17 | 2012-07-11 | 山东立辉拉床制造有限公司 | Heavy gear transmission vertical broaching machine tool |
| CN104858506A (en) * | 2015-06-04 | 2015-08-26 | 浙江日创机电科技有限公司 | Guide mechanism of gear hobbing machine spindle moving up and down relative to working table |
| CN105636732A (en) * | 2013-09-19 | 2016-06-01 | 三菱重工工作机械株式会社 | Internal-gear machining device and internal-gear machining method |
| CN106938419A (en) * | 2017-04-18 | 2017-07-11 | 广东鼎科技有限公司 | A kind of edge polisher locking device and its edge polisher |
| CN108581074A (en) * | 2018-05-23 | 2018-09-28 | 盐城哈力动力传动及智能装备产业研究院有限公司 | A kind of gear machining apparatus |
| WO2019223335A1 (en) * | 2018-05-23 | 2019-11-28 | 盐城哈力动力传动及智能装备产业研究院有限公司 | Gear machining equipment |
| CN113996872A (en) * | 2020-07-28 | 2022-02-01 | 湖南飞阳齿轮制造有限责任公司 | Gear grinding machine for gear machining and gear grinding method thereof |
-
2007
- 2007-09-29 CN CNA2007101325087A patent/CN101125384A/en active Pending
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101966611A (en) * | 2010-11-25 | 2011-02-09 | 天津第一机床总厂 | Cutter holder mechanism for numeric control gear shaper |
| CN101966611B (en) * | 2010-11-25 | 2012-05-30 | 天津第一机床总厂 | Cutter holder mechanism for numeric control gear shaper |
| CN102554363A (en) * | 2012-01-17 | 2012-07-11 | 山东立辉拉床制造有限公司 | Heavy gear transmission vertical broaching machine tool |
| CN105636732A (en) * | 2013-09-19 | 2016-06-01 | 三菱重工工作机械株式会社 | Internal-gear machining device and internal-gear machining method |
| CN104858506A (en) * | 2015-06-04 | 2015-08-26 | 浙江日创机电科技有限公司 | Guide mechanism of gear hobbing machine spindle moving up and down relative to working table |
| CN106938419A (en) * | 2017-04-18 | 2017-07-11 | 广东鼎科技有限公司 | A kind of edge polisher locking device and its edge polisher |
| CN108581074A (en) * | 2018-05-23 | 2018-09-28 | 盐城哈力动力传动及智能装备产业研究院有限公司 | A kind of gear machining apparatus |
| WO2019223335A1 (en) * | 2018-05-23 | 2019-11-28 | 盐城哈力动力传动及智能装备产业研究院有限公司 | Gear machining equipment |
| CN108581074B (en) * | 2018-05-23 | 2020-04-21 | 盐城哈力动力传动及智能装备产业研究院有限公司 | Gear machining equipment |
| CN113996872A (en) * | 2020-07-28 | 2022-02-01 | 湖南飞阳齿轮制造有限责任公司 | Gear grinding machine for gear machining and gear grinding method thereof |
| CN113996872B (en) * | 2020-07-28 | 2024-03-15 | 湖南飞阳齿轮制造有限责任公司 | Gear grinding machine for gear machining and gear grinding method thereof |
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