CN101121170A - Ultrasonic cleaning groove and its processing method - Google Patents

Ultrasonic cleaning groove and its processing method Download PDF

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Publication number
CN101121170A
CN101121170A CNA2007101320789A CN200710132078A CN101121170A CN 101121170 A CN101121170 A CN 101121170A CN A2007101320789 A CNA2007101320789 A CN A2007101320789A CN 200710132078 A CN200710132078 A CN 200710132078A CN 101121170 A CN101121170 A CN 101121170A
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CN
China
Prior art keywords
reservoir
cell body
ultrasonic
millimeter
cleaning
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Pending
Application number
CNA2007101320789A
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Chinese (zh)
Inventor
陈宏�
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ZHANGJIAGANG ULTRASONIC ELECTRIC CO Ltd
Original Assignee
ZHANGJIAGANG ULTRASONIC ELECTRIC CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by ZHANGJIAGANG ULTRASONIC ELECTRIC CO Ltd filed Critical ZHANGJIAGANG ULTRASONIC ELECTRIC CO Ltd
Priority to CNA2007101320789A priority Critical patent/CN101121170A/en
Publication of CN101121170A publication Critical patent/CN101121170A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B17/00Methods preventing fouling
    • B08B17/02Preventing deposition of fouling or of dust
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/12Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations

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  • Cleaning By Liquid Or Steam (AREA)

Abstract

The present invention discloses an ultrasonic cleaning tank comprising an ultrasonic transducer and a stainless steel reservoir; the reservoir wall thickness is between 1to 3 mm and the internal surface of the reservoir is blasted with grits; the internal surface of the reservoir with certain harshness is sprayed with a polytetrafluoroethylene layer and the polytetrafluoroethylene layer thickness is between 0.1 to 0.4 mm; the processing method is that the internal surface of the stainless steel reservoir is blasted with grits to make the surface harsh; after the internal surface is cleaned, at least twice polytetrafluoroethylene static sprayings are implemented on the internal surface of the reservoir; the coating of the cleaning tank surface is dense and the coating is closely combined with the reservoir to prevent the reservoir from being corroded by strong acid and have excellent abrasion resistant function; the ultrasonic conduction rate is high and the acid concentration of the cleaning liquid can be reduced which reduces the environmental pollution and effectively prolongs the service life of the cleaning device.

Description

Ultrasonic cleaner and processing method thereof
Technical field
The present invention relates to a kind of ultrasonic cleaning equipment, relate in particular to a kind of can the rinse bath inwall can corrosion resistant ultrasonic cleaner structure and processing method thereof.
Background technology
In recent years, ultrasonic cleaning equipment is used widely, it is a kind of physics cleaning device, its structure mainly comprises supersonic generator and ultrasonic cleaner, ultrasonic cleaner is by ultrasonic transducer, and the cell body that is arranged on the transducer forms, and supersonic generator is connected with transducer.When ultrasonic cleaning equipment uses, the workpiece that needs clean is put into rinse bath, and be immersed in the cleaning solution, connect power supply, make the work of super swelling of waves generator, ultrasonic transducer is converted to the mechanical oscillation of high frequency with high-frequency electrical energy, makes the rinse bath that is arranged on the transducer and the workpiece in the cell body with the solution dither, thereby the greasy dirt of surface of the work, impurity are peeled off from surface of the work rapidly, reached the effect that physics cleans.This ultrasonic wave cleaning way has short, advantage such as efficient is high, cleaning performance is good of time, but when cleaning for the surface of the work that the surface has oxide layer or other special attachments things, only lean on the ultrasonic wave cleaning then to be difficult to the cleaning performance that reaches above-mentioned, thereby, in this case, then tend to adopt the higher strong acid solution of concentration to carry out Chemical cleaning.For this reason, in existing ultrasonic wave cleaning process, also have in ultrasonic cleaner to add the method that strong acid liquid cleans workpiece, clean by physics and engage, thereby advance to improve the cleaning performance and the cleaning speed of workpiece with Chemical cleaning.At present, in ultrasonic cleaning equipment, because stainless steel material has good resistance to corrosion, and good ultrasonic wave conduction efficiency, therefore, its rinse bath cell body mainly still adopts stainless steel materials to make, but because the rust steel board will stand the Chemical cleaning and the cleaning of hyperacoustic physics of strong acid for a long time in ultrasonic cleaning tank, thereby the service life of this rinse bath is also shorter, can only use some months to damage usually.At the relatively poor shortcoming of stainless steel material acid corrosion-resistant performance, the method that adopts corrosion resistant politef plate directly to make rinse bath is also arranged at present, but the ultrasonic cleaner that this sheet material is made is relatively poor to hyperacoustic conductive performance, during use, decay was very fast when the ultrasonic wave that is sent by transducer passed the politef plate, energy can't be delivered in the cleaning solution greatly, therefore, has also greatly influenced the cleaning performance of ultrasonic cleaning equipment.
Summary of the invention
The object of the present invention is to provide and a kind ofly can effectively conduct hyperacoustic mechanical oscillation, can prevent that again cell body is by the ultrasonic cleaner of the dark corrosion of strong acid.
Further purpose of the present invention is to provide a kind of the ultrasonic cleaner inner surface is carried out preservative treatment, thereby makes it have the processing method of the ultrasonic cleaner of good antiseptic property and ultrasonic wave conducting effect.
For realizing purpose of the present invention, a kind of ultrasonic cleaner, comprise ultrasonic transducer, be arranged on the stainless steel trough body on the ultrasonic transducer, described cell body wall thickness is between the 1-3 millimeter, the inner surface of cell body is through blasting treatment, sprays polytetrafluoroethylene floor having on the cell body inner surface of certain roughness, and the thickness of polytetrafluoroethylene floor is between the 0.1-0.4 millimeter.
For realizing further purpose of the present invention, a kind of processing method of ultrasonic cleaner, its concrete steps are: at first adopting thickness is the cell body that the corrosion resistant plate of 1-3 millimeter is made ultrasonic cleaner, inner surface to stainless steel trough body carries out blasting treatment then, make it have certain roughness, and sandblast face carried out cleaning, at last, adopt polytetrafluoroethylmaterial material that the inner surface of cell body is carried out the electrostatic spraying processing, the polytetrafluoroethylene floor gross thickness after the spraying should be between the 0.1-0.4 millimeter;
The process of described electrostatic spraying polytetrafluoroethylene floor is no less than secondary, all will carry out hot setting after each spraying, and solidification temperature is between 290-310 degree Celsius, and hardening time is between 20-30 minute.
The invention has the beneficial effects as follows: the coating densification on rinse bath cell body top layer, combining between coating and cell body is tight, can be in case strong acid corrode, anti-wear performance is good, ultrasonic wave conduction efficiency height, because having adopted chemistry to clean with physics combines, therefore, compare, also can reduce the concentration of acid in the cleaning fluid with simple Chemical cleaning, thereby the minimizing environmental pollution effectively prolongs service life of cleaning equipment.
Description of drawings
Fig. 1 is the structural representation of ultrasonic cleaner of the present invention.
Among the figure: 1, ultrasonic transducer, 2, cell body, 3, polytetrafluoroethylene floor.
The specific embodiment
Below in conjunction with accompanying drawing ultrasonic cleaner of the present invention and processing method thereof are described in further detail:
As shown in Figure 1, a kind of ultrasonic cleaner, comprise ultrasonic transducer 1, be arranged on the stainless steel trough body 2 on the ultrasonic transducer 1, cell body 2 wall thickness are between the 1-3 millimeter, the inwall of cell body 2 is through blasting treatment, make the inner surface of cell body 2 have certain roughness, again to carrying out the spraying of polytetrafluoroethylene floor 3 on cell body 2 inner surfaces, polytetrafluoroethylene (PTFE) is also referred to as Teflon, the thickness of polytetrafluoroethylene floor 3 is between the 0.1-0.4 millimeter, because the inner surface of cell body 2 is comparatively coarse, therefore very help combining between polytetrafluoroethylene floor 3 and cell body 2 inner surfaces, prevent when ultrasonic cleaning, peel off between cell body 2 and the coating, influence the service life of ultrasonic cleaner.
The concrete processing method of above-mentioned ultrasonic cleaner, mainly comprise: at first according to the design needs, employing thickness is the cell body 2 that the corrosion resistant plate of 1-3 millimeter is made ultrasonic cleaner, inner surface to stainless steel trough body 2 carries out sandblast then, make it have certain crude degree, sandblast face to cell body 2 carries out cleaning then, at last, adopt polytetrafluoroethylmaterial material that the inner surface of cell body 2 is carried out the electrostatic spraying processing, the process of electrostatic spraying polytetrafluoroethylene floor 3 generally is divided into three to four times and carries out, but at least also to spray secondary, all to carry out hot setting after each spraying, between 290-310 degree Celsius, hardening time, between 20-30 minute, polytetrafluoroethylene floor 3 gross thickness after the spraying should be between the 0.1-0.4 millimeter respectively respectively for solidification temperature.

Claims (3)

1. ultrasonic cleaner, comprise ultrasonic transducer (1), be arranged on the stainless steel trough body (2) on the ultrasonic transducer (1), it is characterized in that: described cell body (2) wall thickness is between the 1-3 millimeter, the inner surface of cell body (2) is through blasting treatment, spray polytetrafluoroethylene floor (3) having on the cell body of certain roughness (2) inner surface, the thickness of polytetrafluoroethylene floor (3) is between the 0.1-0.4 millimeter.
2. the processing method of a kind of ultrasonic cleaner according to claim 1, its concrete steps are: at first adopting thickness is the cell body (2) that the corrosion resistant plate of 1-3 millimeter is made ultrasonic cleaner, inner surface to stainless steel trough body (2) carries out blasting treatment then, make it have certain roughness, and sandblast face carried out cleaning, at last, adopt polytetrafluoroethylmaterial material (also claiming Teflon) that the inner surface of cell body (2) is carried out the electrostatic spraying processing, the polytetrafluoroethylene floor after the spraying (3) gross thickness should be between the 0.1-0.4 millimeter.
3. the processing method of a kind of ultrasonic cleaner according to claim 2, it is characterized in that: the process of described electrostatic spraying polytetrafluoroethylene floor (3) is no less than secondary, all to carry out hot setting after each spraying, solidification temperature is between 290-310 degree Celsius, and hardening time is between 20-30 minute.
CNA2007101320789A 2007-09-10 2007-09-10 Ultrasonic cleaning groove and its processing method Pending CN101121170A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNA2007101320789A CN101121170A (en) 2007-09-10 2007-09-10 Ultrasonic cleaning groove and its processing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNA2007101320789A CN101121170A (en) 2007-09-10 2007-09-10 Ultrasonic cleaning groove and its processing method

Publications (1)

Publication Number Publication Date
CN101121170A true CN101121170A (en) 2008-02-13

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Family Applications (1)

Application Number Title Priority Date Filing Date
CNA2007101320789A Pending CN101121170A (en) 2007-09-10 2007-09-10 Ultrasonic cleaning groove and its processing method

Country Status (1)

Country Link
CN (1) CN101121170A (en)

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102477534A (en) * 2010-11-29 2012-05-30 鸿富锦精密工业(深圳)有限公司 Plated piece and preparation method thereof
CN102872776A (en) * 2011-07-15 2013-01-16 江苏美诚生物科技有限公司 Novel reagent pond
CN103894334A (en) * 2014-04-04 2014-07-02 天津瑞唐涂装科技有限公司 Teflon paint coating method
CN105032832A (en) * 2015-07-07 2015-11-11 苏州华日金菱机械有限公司 Ultrasonic cleaning device
CN105170550A (en) * 2015-09-08 2015-12-23 京东方科技集团股份有限公司 Cleaning device and etching system
CN105344508A (en) * 2015-10-26 2016-02-24 南京万德游乐设备有限公司 Powder spray process for fitness equipment
CN105405792A (en) * 2015-11-24 2016-03-16 如皋市大昌电子有限公司 Diode cleaning groove
CN105396835A (en) * 2015-11-24 2016-03-16 如皋市大昌电子有限公司 Diode ultrasonic cleaning groove
CN106000833A (en) * 2016-05-26 2016-10-12 昆山邦泰汽车零部件制造有限公司 Surface machining process of metal piece
CN106914366A (en) * 2015-12-17 2017-07-04 东丽工程株式会社 Spreader cleaning device and apparatus for coating
CN107866407A (en) * 2016-09-23 2018-04-03 苏州润桐专利运营有限公司 A kind of ultrasonic wave cleaning cylinder
CN108035109A (en) * 2017-11-27 2018-05-15 际华三五四制革制鞋有限公司 The ironing machine preparation method of whole boiling hot waistband bathrocephaly
CN112048727A (en) * 2020-09-04 2020-12-08 江苏隆达超合金航材有限公司 Treatment method of nickel-based high-temperature alloy return material
CN112705510A (en) * 2020-12-10 2021-04-27 四川富乐德科技发展有限公司 Method for cleaning residues on surfaces of anti-sticking plate parts
CN113319735A (en) * 2021-07-10 2021-08-31 哈尔滨秋冠光电科技有限公司 Polishing solution storage tray of chemical mechanical polishing equipment and preparation method thereof

Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102477534A (en) * 2010-11-29 2012-05-30 鸿富锦精密工业(深圳)有限公司 Plated piece and preparation method thereof
CN102477534B (en) * 2010-11-29 2015-09-09 鸿富锦精密工业(深圳)有限公司 Film-coated part and preparation method thereof
CN102872776A (en) * 2011-07-15 2013-01-16 江苏美诚生物科技有限公司 Novel reagent pond
CN103894334A (en) * 2014-04-04 2014-07-02 天津瑞唐涂装科技有限公司 Teflon paint coating method
CN105032832A (en) * 2015-07-07 2015-11-11 苏州华日金菱机械有限公司 Ultrasonic cleaning device
CN105170550A (en) * 2015-09-08 2015-12-23 京东方科技集团股份有限公司 Cleaning device and etching system
CN105170550B (en) * 2015-09-08 2017-08-29 京东方科技集团股份有限公司 Cleaning device and etch system
CN105344508A (en) * 2015-10-26 2016-02-24 南京万德游乐设备有限公司 Powder spray process for fitness equipment
CN105396835A (en) * 2015-11-24 2016-03-16 如皋市大昌电子有限公司 Diode ultrasonic cleaning groove
CN105405792A (en) * 2015-11-24 2016-03-16 如皋市大昌电子有限公司 Diode cleaning groove
CN105405792B (en) * 2015-11-24 2018-08-03 如皋市大昌电子有限公司 A kind of diode rinse bath
CN106914366A (en) * 2015-12-17 2017-07-04 东丽工程株式会社 Spreader cleaning device and apparatus for coating
CN106914366B (en) * 2015-12-17 2020-11-17 东丽工程株式会社 Coater cleaning device and coater
CN106000833A (en) * 2016-05-26 2016-10-12 昆山邦泰汽车零部件制造有限公司 Surface machining process of metal piece
CN107866407A (en) * 2016-09-23 2018-04-03 苏州润桐专利运营有限公司 A kind of ultrasonic wave cleaning cylinder
CN108035109A (en) * 2017-11-27 2018-05-15 际华三五四制革制鞋有限公司 The ironing machine preparation method of whole boiling hot waistband bathrocephaly
CN112048727A (en) * 2020-09-04 2020-12-08 江苏隆达超合金航材有限公司 Treatment method of nickel-based high-temperature alloy return material
CN112705510A (en) * 2020-12-10 2021-04-27 四川富乐德科技发展有限公司 Method for cleaning residues on surfaces of anti-sticking plate parts
CN113319735A (en) * 2021-07-10 2021-08-31 哈尔滨秋冠光电科技有限公司 Polishing solution storage tray of chemical mechanical polishing equipment and preparation method thereof

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Open date: 20080213