CN101117035B - Artificial deck plate and deck plate system made by said deck plate and the manufacturing method thereof - Google Patents
Artificial deck plate and deck plate system made by said deck plate and the manufacturing method thereof Download PDFInfo
- Publication number
- CN101117035B CN101117035B CN200710145228XA CN200710145228A CN101117035B CN 101117035 B CN101117035 B CN 101117035B CN 200710145228X A CN200710145228X A CN 200710145228XA CN 200710145228 A CN200710145228 A CN 200710145228A CN 101117035 B CN101117035 B CN 101117035B
- Authority
- CN
- China
- Prior art keywords
- artificial
- deck plate
- substrate layer
- decorative pattern
- sink
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000004519 manufacturing process Methods 0.000 title abstract description 5
- 239000000758 substrate Substances 0.000 claims abstract description 37
- 239000011347 resin Substances 0.000 claims abstract description 21
- 229920005989 resin Polymers 0.000 claims abstract description 21
- 238000000227 grinding Methods 0.000 claims abstract description 9
- 239000011248 coating agent Substances 0.000 claims abstract description 6
- 238000000576 coating method Methods 0.000 claims abstract description 6
- VTYYLEPIZMXCLO-UHFFFAOYSA-L calcium carbonate Chemical compound 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[Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 32
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- 238000001125 extrusion Methods 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 4
- 239000006260 foam Substances 0.000 claims description 4
- 239000010985 leather Substances 0.000 claims description 4
- 239000002994 raw material Substances 0.000 claims description 4
- 150000001875 compounds Chemical class 0.000 claims description 3
- 238000001746 injection moulding Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 claims description 2
- 238000010137 moulding (plastic) Methods 0.000 claims description 2
- 238000001764 infiltration Methods 0.000 abstract description 4
- 239000010410 layer Substances 0.000 abstract 7
- CTHDYBNGQABCGW-UHFFFAOYSA-K aluminum;carbonate;hydroxide Chemical compound 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[OH-].[Al+3].[O-]C([O-])=O CTHDYBNGQABCGW-UHFFFAOYSA-K 0.000 abstract 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N calcium Chemical compound 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[Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 abstract 1
- 229910052791 calcium Inorganic materials 0.000 abstract 1
- 239000011575 calcium Substances 0.000 abstract 1
- 239000011241 protective layer Substances 0.000 abstract 1
- 238000009434 installation Methods 0.000 description 6
- 238000004140 cleaning Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 239000002969 artificial stone Substances 0.000 description 2
- -1 by weight Substances 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000010411 cooking Methods 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 239000004579 marble Substances 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 239000002253 acid Substances 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
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Abstract
The present invention discloses an artificial table panel, comprising a three-layer structure, wherein an upper layer is a surface protective layer; a middle layer is a flower pattern layer; a lower layer is a substrate layer. An artificial tabletop system made by the artificial table panel comprises an artificial tabletop and a flume body, wherein the lower part of the outer margin of the flume body at the lapping position of the flume body and the artificial tabletop is provided with a pre-embedded part; a connecting screw passes through the artificial tabletop and is connected together with the pre-embedded part on the lower part of the flume body outer margin. The present invention simultaneously discloses the manufacturing method of the artificial tabletop system. The substrate layer of the artificial table panel of the present invention is obtained by mixing calcium, carbonate aluminum hydroxide and resin, and the surface of the panel plate is coated with a transparent grinding coating, thereby the manufactured artificial table panel has the advantages of toughness, wear resistance, infiltration resistance, acid-base resistance and no radiation. The artificial table panel is simple in manufacturing method and convenient in the assembly of the tabletop system.
Description
Technical field
The invention belongs to furniture, building materials field, particularly be applicable to the artificial deck plate of furniture such as kitchen, bathroom and the novel artificial table top system of processing by this deck plate and the preparation method of this table top system.
Background technology
Existing furniture table-board plate is made by forms such as flat assembly of materials such as cement ceramic tile, artificial stone, glass, natural marble, stainless steel, fire prevention twisted plate or welding.Wherein exist cement ceramic tile cleaning difficult, artificial stone is prone to infiltration and produces color spot, and frangible being prone to of glass table top split, and natural marble has radiation, and stainless steel is prone to produce cut, and the fire prevention twisted plate can not waterproof be prone to defectives such as expansion.
Summary of the invention
In order to overcome defective of the prior art, the object of the present invention is to provide a kind of artificial table top system, with solve existing furniture table-board cleaning difficult, be prone to infiltration produce color spot, frangiblely be prone to split, perishable, be prone to produce cut, can not waterproof be prone to problems such as expansion.
To achieve these goals, technical scheme of the present invention is achieved in that a kind of artificial deck plate, comprises three-decker, and the upper strata is a sealer, and the intermediate layer is a flower-pattern layer, and lower floor is a substrate layer.
Described sealer is a transparent wear-resistant coating; The color of said flower-pattern layer is the color that differs from substrate layer, be striated is coated on the uncured substrate layer, and merges mutually with substrate layer and to be solidified to form the strip irregular pattern; Described substrate layer is mixed by calcium carbonate, aluminium hydroxide and three kinds of raw materials of resin, by weight, and calcium carbonate: aluminium hydroxide: resin=1: 0.25-0.75: 0.3-0.9.
When artificial deck plate is made table top, the composition proportioning of said substrate layer, by weight, calcium carbonate: aluminium hydroxide: resin=1: 0.25-0.55: 0.3-0.8.
When artificial deck plate is made sink body or polygon corner functive, the composition proportioning of said substrate layer, by weight, calcium carbonate: aluminium hydroxide: resin=1: 0.4-0.75: 0.4-0.9.
Another object of the present invention is to provide a kind of artificial table top system of being processed by artificial deck plate; Said artificial table top system comprises artificial table top and sink body; The outer rim bottom of the sink body of said sink body and artificial table top lap-joint is provided with built-in fitting, connects the built-in fitting that screw passes artificial table top and sink body outer rim bottom and links together.
Further, described artificial table top system also comprises polygon corner functive, and polygon corner functive is used for the connection of turning transition between the artificial table top, and the upper surface of said polygon corner functive can be designed to the plane, is used to bear the storing object; Be designed to cell body above the perhaps polygon corner functive, be used for the cooking washing.
The side of described artificial table top system is provided with the side water bar; The back of said artificial table top system is provided with the back water bar; Can play effect attractive in appearance, ooze under the effluent of while ability block water when the cleaning table top and the inboard, protect cabinet and prevent that other article from being polluted.
A further object of the present invention is to provide the preparation method of a kind of artificial table top system, and this method may further comprise the steps:
1, the making of artificial deck plate:
(1), produces the mould of artificial deck plate according to designing requirement;
(2), at first transparent wear-resistant coating is coated in the mould inboard, the side that the artificial deck plate front of promptly processing in the future need be exposed;
(3), raw material calcium carbonate, aluminium hydroxide being put into casting machine according to a certain ratio with resin mixes;
(4), in casting machine, mix up decorative pattern density; The material of the substrate layer of treating when transparent wear in the mould is leather hard step (3) to be prepared is cast in the mould through casting machine uniformly; When casting machine was at the uniform velocity extruded compound, the decorative pattern extrusion that mixes up was extruded the strip decorative pattern that differs from the substrate layer color, and the decorative pattern extrusion is done irregular side-to-side movement simultaneously, along with constantly extruding of base material layered material formed irregular strip decorative pattern on substrate layer;
(5), when the goods of treating step (4) solidify basically, the beginning demoulding gets into the drying room maintenance;
(6), after the complete curing conservation of goods accomplishes, promptly become the artificial deck plate that to make artificial table top, sink body and polygon corner functive;
2, process back water bar and side water bar with cast, extruded in plastic or injection molding way; The proportioning of forming the constituent of back water bar and side water bar is calcium carbonate: aluminium hydroxide: resin=1: 0.4-0.75: 0.4-0.9;
3, as required artificial deck plate is blocked; Cut artificial table top; On artificial table top, accomplish fluently connecting hole, be placed on the cabinet, and then the artificial deck plate that can be made into sink body and polygon corner functive in the above-mentioned steps is placed on the relevant position of cabinet; Apply glue and connect the connection screw at overlapping part, promptly accomplish and install.
Further, when the above-mentioned artificial deck plate of processing is artificial table top, then the artificial deck plate of step (7) is carried out the thickness finishing, paste the foam lining then at the artificial deck plate back side, paste the table top liner plate, more artificial mesa surfaces is carried out grinding and polishing at last.
When the above-mentioned artificial deck plate of processing made sink body or polygon corner functive, artificial deck plate carried out the finishing of thickness finishing and connector, carried out the grinding and polishing of exposed face then.
Compared with prior art, beneficial effect of the present invention is:
1, the substrate layer of the artificial deck plate of the present invention adopts calcium carbonate, aluminium hydroxide and mixed with resin to form; And the surface applied transparent wear-resistant coating of artificial deck plate, the artificial deck plate of therefore processing have toughness, wear-resisting, anti-infiltration, acid and alkali-resistance, advantage such as radiationless.
2, the preparation method of the artificial deck plate of the present invention is simple, and the assembling of artificial table top system is convenient.
Description of drawings
Fig. 1 is the artificial deck plate structure chart of the present invention.
Fig. 2 is the artificial table top system decomposition of the present invention figure.
Fig. 3 is artificial table top of the present invention and sink body junction structure chart.
Fig. 4 is the artificial table top system assembles of I type of the present invention figure.
Fig. 5 is the artificial table top system assembles of L type of the present invention figure.
The accompanying drawing sign
The artificial table top of 1-substrate layer 2-flower-pattern layer 3-sealer 4-
The polygon corner functive of 5-6-sink body 7-kitchen range top 8-side water bar
Water bar 10-built-in fitting 11-connects screw behind the 9-
The specific embodiment
Below in conjunction with accompanying drawing and specific embodiment the present invention is described in further detail, but not as to qualification of the present invention.
As shown in Figure 1, a kind of artificial deck plate comprises three-decker, and the upper strata is a sealer 3, and the intermediate layer is a flower-pattern layer 2, and lower floor is a substrate layer 1.Described sealer 3 is a transparent wear-resistant coating; The color of described flower-pattern layer is the color that differs from substrate layer, and is striated and is coated on the uncured substrate layer, and merges mutually with substrate layer and to be solidified to form the strip irregular pattern; Described substrate layer 1 is mixed by calcium carbonate, aluminium hydroxide and three kinds of raw materials of resin, by weight, and calcium carbonate: aluminium hydroxide: resin=1: 0.25-0.75: 0.3-0.9.
When artificial deck plate is made artificial table top 4 and is used, the composition proportioning of said substrate layer 1, by weight, calcium carbonate: aluminium hydroxide: resin=1: 0.25-0.55: 0.3-0.8.
When artificial deck plate is done sink body 6 or 5 uses of polygon corner functive, the composition proportioning of said substrate layer 1, by weight, calcium carbonate: aluminium hydroxide: resin=1: 0.4-0.75: 0.4-0.9.
As shown in Figure 4; A kind of artificial table top system of processing by above-mentioned artificial deck plate; Said table top system comprises artificial table top 4, sink body 6 and the kitchen range top 7; As shown in Figure 3, said sink body 6 is provided with built-in fitting 10 with the outer rim bottom of the sink body 6 of artificial table top 4 lap-joints, connects the built-in fitting 10 that screw 11 passes artificial table top 4 and sink body 6 outer rim bottoms and links together.As shown in Figure 5; Said artificial table top system can also comprise polygon corner functive 5; Said polygon corner functive 5 is used for the connection of turning transition between the artificial table top 4, and the upper surface of said polygon corner functive 5 can be designed to the plane, is used to bear the storing object; Be designed to cell body above the perhaps polygon corner functive 5, be used for the cooking washing.The side of said table top system is provided with side water bar 8, and the back of said table top system is provided with back water bar 9, can play effect attractive in appearance, and effluent that simultaneously can block water when the cleaning table top oozes down with inboard, protects cabinet and prevents that other article from being polluted.
The making and the installation of embodiment 1:2400mm * 2600mm L type kitchen countertop system.
According to the casting mold that designs and produces out artificial table top 4 as shown in Figure 2 (design size is 3000 millimeters of wide 600 millimeters thick, 45 millimeters long), sink body 6, polygon corner functor 5 threes; Treat to prepare to produce after the qualitative completion of mould maintenance; At first transparent wear is coated in the mould inboard; The positive exposed face (it is 0.5 millimeter that transparent wear is used wear-resisting transparent resin gel coat thickness) that needs of artificial table top system after promptly processing, (artificial table top 4 substrate layers are formed proportioning to prescription, by weight as required; Be calcium carbonate: aluminium hydroxide: resin=1: 0.4: 0.6; The substrate layer of sink body 6 and polygon corner functive 5 is formed proportioning, by weight, is calcium carbonate: aluminium hydroxide: the material that resin=1: 0.6: 0.8) mixes up substrate layer 1; The material of the substrate layer that mixes up 1 is injected casting machine and in casting machine, mixes up decorative pattern density (decorative pattern is that white agent adds resin); Treat that sealer 3 is that transparent wear evenly is cast in the material of substrate layer 1 in the mould through casting machine when being leather hard, when casting machine was at the uniform velocity extruded compound, the decorative pattern extrusion that mixes up was extruded the strip decorative pattern that differs from the substrate layer color; The decorative pattern extrusion is done irregular side-to-side movement simultaneously, along with constantly the extruding of material of substrate layer 1 formed irregular strip decorative pattern on substrate layer 1; Treat that the interior goods of mould begin the demoulding when solidifying basically and get into the drying room maintenance, after the complete curing conservation of goods is accomplished, artificial table top 4 is carried out the thickness finishing, paste foam then at artificial table top 4 back sides and serve as a contrast, paste table top liner plate (extruding) with plastic material.Carry out artificial table top 4 surfaces to pack warehouse-in after grinding and polishing is accomplished at last.Sink body 6, polygon corner functive 5 are carried out the finishing (connector is trimmed to 600 * 45 millimeters) of thickness finishing and connector, carry out the grinding and polishing packing warehouse-in of exposed face then.Make part mold then, the length of using extruded in plastic to go out back water bar 9 as shown in Figure 2 is 3000 millimeters, and with plastic injection-moulded one-tenth side water bar 8 as shown in Figure 2, its appearance and size is 605 * 48 * 20 millimeters.During installation artificial table top 4 usefulness makita 4100NHs being blocked into length is respectively: 1800 millimeters, 700 millimeters, 500 millimeters 3 sections; And accomplish fluently connecting hole at link; Be placed on the cabinet and put sink body 6 and polygon corner functive 5 in the relevant position; Applying glue and connect at overlapping part connects screw 11, cleans excessive glue and buckles component and can accomplish installation with the glue fixing jail.
The long low I type kitchen countertop system of embodiment 2:3600mm makes and installs.
(design size is wide 600 millimeters, thick 45 millimeters, long 2400 millimeters according to designing and producing out artificial table top 4; Wide 600 millimeters, thick 45 millimeters, long 1800 millimeters each 1) with the casting mold of sink body 6, treat preparation production after qualitative completions of mould maintenance, at first transparent wear is coated in the mould inboard; The positive exposed face of promptly processing (it is 0.5 millimeter that wearing layer uses wear resistant resin gel coat thickness) that needs of artificial table top system; The composition proportioning of artificial table top 4 substrate layers by weight, is calcium carbonate: aluminium hydroxide: resin=1: 0.4: 0.6; The composition proportioning of sink body 6 substrate layers; By weight, be calcium carbonate: aluminium hydroxide: resin=1: 0.6: 0.8 mixes up substrate layer 1 by said ratio; The material of substrate layer 1 is injected casting machine and in casting machine, mixes up decorative pattern density (decorative pattern is that white agent adds resin), treat when transparent wear is leather hard evenly to be cast in the material of substrate layer in the mould; Treat that goods begin the demoulding and get into the drying room maintenance when solidifying basically, after the complete curing conservation of goods is accomplished, artificial table top 4 is repaired the preceding height of hanging down, paste foam then at the table top back side and serve as a contrast, paste the table top liner plate.Carry out grinding and polishing to artificial table top 4 surfaces at last, at last the packing warehouse-in.Sink body 6 is carried out preceding finishing (connector is trimmed to 600 * 45 millimeters) of hanging highly finishing and connector down; Carry out the grinding and polishing packing warehouse-in of exposed face then; Make part mold then; Go out long 3000 millimeters back shelves water bar 9 with extruded in plastic, with plastic injection-moulded one-tenth side water bar 8, its appearance and size is 605 * 48 * 20 (millimeters).During installation artificial table top 4 is accomplished fluently connecting hole at link; 2 artificial table tops 4 of wide 600 millimeters, thick 45 millimeters, long 1800 millimeters, wide 600 millimeters, thick 45 millimeters, long 2400 millimeters are placed on relevant position on the cabinet; Put sink body 6 then in the relevant position; Applying glue and connect at overlapping part connects screw 11, cleans excessive glue and buckles component and with the glue fixing jail, promptly accomplish installation.
According to the fabrication and installation method that above embodiment enumerates, can produce the kitchen countertop of different shape as required, can also produce artificial table top such as bathroom cabinet, bedroom half high cube container, desk and welcome's platform system.
Claims (3)
1. the preparation method of an artificial table top system, this method may further comprise the steps:
< one >, the making of artificial deck plate:
(1), produces the mould of artificial deck plate according to designing requirement;
(2), at first transparent wear-resistant coating is coated in the mould inboard, the side that the artificial deck plate front of promptly processing in the future need be exposed;
(3), raw material calcium carbonate, aluminium hydroxide being put into casting machine according to a certain ratio with resin mixes;
(4), in casting machine, mix up decorative pattern density; The material of the substrate layer of treating when transparent wear in the mould is leather hard step (3) to be prepared is cast in the mould through casting machine uniformly; When casting machine was at the uniform velocity extruded compound, the decorative pattern extrusion that mixes up was extruded the strip decorative pattern that differs from the substrate layer color, and the decorative pattern extrusion is done irregular side-to-side movement simultaneously, along with constantly extruding of base material formed irregular strip decorative pattern on substrate layer;
(5), when the goods of treating step (4) solidify basically, the beginning demoulding gets into the drying room maintenance;
(6), after the complete curing conservation of goods accomplishes, promptly become the artificial deck plate that to make artificial table top, sink body and polygon corner functive;
< two >, process back water bar and side water bar with cast, extruded in plastic or injection molding way;
< three >, as required artificial deck plate is blocked; Cut artificial table top; On table top, accomplish fluently connecting hole, be placed on the cabinet, and then the artificial deck plate of processing in the above-mentioned steps that can be used as sink body and polygon corner functive is placed on the relevant position of cabinet; Apply glue and connect the connection screw at overlapping part, promptly accomplish and install.
2. the preparation method of artificial table top according to claim 1 system; It is characterized in that; When the above-mentioned artificial deck plate of processing is artificial table top, the artificial deck plate thickness of step (6) is repaired, paste the foam lining then at the artificial deck plate back side; Paste artificial table top liner plate, more artificial mesa surfaces is carried out grinding and polishing at last.
3. the preparation method of artificial table top according to claim 1 system; It is characterized in that; When the above-mentioned artificial deck plate of processing is sink body or polygon corner functive; Artificial deck plate to step (6) carries out the finishing of thickness and the finishing of connector, carries out the grinding and polishing of exposed face then.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200710145228XA CN101117035B (en) | 2007-08-17 | 2007-08-17 | Artificial deck plate and deck plate system made by said deck plate and the manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200710145228XA CN101117035B (en) | 2007-08-17 | 2007-08-17 | Artificial deck plate and deck plate system made by said deck plate and the manufacturing method thereof |
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| CN101117035A CN101117035A (en) | 2008-02-06 |
| CN101117035B true CN101117035B (en) | 2012-05-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN200710145228XA Active CN101117035B (en) | 2007-08-17 | 2007-08-17 | Artificial deck plate and deck plate system made by said deck plate and the manufacturing method thereof |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102512004B (en) * | 2011-12-30 | 2013-09-18 | 北京绿茵天地体育产业股份有限公司 | Multifunctional cabinet |
| CN102888881B (en) * | 2012-09-20 | 2014-10-08 | 徐建军 | Artificial pearlitic diamond jewelry table stone and manufacturing method thereof |
| CN104401083B (en) * | 2014-11-26 | 2016-03-30 | 孙华峰 | A kind of artificial marble face and manufacture method thereof |
| CN108577179A (en) * | 2018-04-25 | 2018-09-28 | 连云港科拓信息科技有限公司 | A kind of wear-resisting type quartz table top |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2319002A (en) * | 1996-11-05 | 1998-05-13 | Charles Daniel | A decorative panel or tile comprising embedded particles forming a three-dimensional pattern |
| CN2430923Y (en) * | 2000-07-07 | 2001-05-23 | 孔祥成 | Water tank and table top board device |
| CN1389519A (en) * | 2002-05-31 | 2003-01-08 | 郭春茂 | Solid polymer composite facing material and its compounding process |
-
2007
- 2007-08-17 CN CN200710145228XA patent/CN101117035B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2319002A (en) * | 1996-11-05 | 1998-05-13 | Charles Daniel | A decorative panel or tile comprising embedded particles forming a three-dimensional pattern |
| CN2430923Y (en) * | 2000-07-07 | 2001-05-23 | 孔祥成 | Water tank and table top board device |
| CN1389519A (en) * | 2002-05-31 | 2003-01-08 | 郭春茂 | Solid polymer composite facing material and its compounding process |
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| CN101117035A (en) | 2008-02-06 |
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