CN104401083B - A kind of artificial marble face and manufacture method thereof - Google Patents

A kind of artificial marble face and manufacture method thereof Download PDF

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Publication number
CN104401083B
CN104401083B CN201410688279.7A CN201410688279A CN104401083B CN 104401083 B CN104401083 B CN 104401083B CN 201410688279 A CN201410688279 A CN 201410688279A CN 104401083 B CN104401083 B CN 104401083B
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China
Prior art keywords
layer
decorative pattern
artificial marble
bonding jumper
pattern material
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CN201410688279.7A
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CN104401083A (en
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孙华峰
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B13/00Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
    • B32B13/14Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/14Layered products comprising a layer of metal next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/10Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
    • B32B3/12Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by a layer of regularly- arranged cells, e.g. a honeycomb structure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/02Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by a sequence of laminating steps, e.g. by adding new layers at consecutive laminating stations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B37/1284Application of adhesive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material

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  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Finishing Walls (AREA)
  • Laminated Bodies (AREA)

Abstract

The invention discloses a kind of artificial marble face, comprise transparent resin plate and the decorative pattern material layer sticking to transparent resin plate bottom surface, the bottom of described decorative pattern material layer is stained with bonding jumper framework, be filled with the mixture be made up of cured layer and cullet in bonding jumper framework, the bottom of bonding jumper framework is stained with fleece, reinforcing bar, stone layer, cement layer and fiber cloth from inside to outside successively.This artificial marble face employs multi-layer fiber fabric and reinforcing bar, greatly improve the structural strength of product, and ensure that product has the shaping and flatness of good template, and it is this artificial marble face environmental protection, novel in design unique, style can be ever-changing according to design, and break through lithotome heaviness and easily undermine the single defect of decorative pattern, cost of manufacture is low, small investment, risk are low and production efficiency is high, are widely used in furniture and the office realm such as tea table, dining table and desk.

Description

A kind of artificial marble face and manufacture method thereof
Technical field
The present invention relates to artificial marble field, particularly relate to a kind of artificial marble face and manufacture method thereof.
Background technology
Artificial marble is lightweight, intensity is high, corrosion-resistant, anti-pollution, easy construction, floral designs can manual control, is the desirable ornament materials of modern architecture.
But the poor and shaping bad problem of template of existing artificial marble ubiquity flatness.The patent No. is 201320022740.6, patent name is a kind of Chinese patent of artificial marble plate, although it can change artificial marble flatness and the shaping bad problem of template to a certain extent, it is relatively simple for structure, load bearing stength is not high, easily produces distortion rapid wear in use procedure.
Summary of the invention
Technical problem to be solved by this invention is, provides a kind of sound construction, not fragile distortion and the artificial marble face of template forming and manufacture method thereof.
In order to solve the problems of the technologies described above, the present invention is achieved by the following technical solutions: a kind of artificial marble face, comprise transparent resin plate and the decorative pattern material layer sticking to transparent resin plate bottom surface, the bottom of described decorative pattern material layer is stained with bonding jumper framework, described bonding jumper framework is spliced according to layout by some bonding jumpers, be filled with the mixture be made up of cured layer and cullet in bonding jumper framework, described cured layer is mixed by resin, stone flour, aluminium powder and double-ash powder; The bottom of bonding jumper framework is stained with fleece, reinforcing bar, stone layer, cement layer and fiber cloth from inside to outside successively, and the lateral surface of described fiber cloth is coated with dope layer.
As preferably, described decorative pattern material layer, bonding jumper framework, fleece, the adhesive phase being 1 ~ 3mm by thickness between reinforcing bar and stone layer are bonded together.
As preferably, described decorative pattern material layer is bag paper or drawing cloth.
As preferably, described adhesive phase comprises one or more of diluent, polyester, polyurethane, polyethers and epoxy resin.
As preferably, described cement layer is mixed by fine sand, cement and water.
The manufacture method in artificial marble face, comprises the following steps:
A, first safety glass to be placed on the table, and mould is placed on safety glass, by fixture, mould, safety glass and workbench is fixed;
B, in mould, pour into a mould transparent resin, solidify formation transparent resin layer;
C, on transparent resin layer, brush attached layer of adhesive, then decorative pattern material is laid on transparent resin flaggy;
D, on decorative pattern material, brush attached layer of adhesive, then bonding jumper framework is sticked on decorative pattern material according to design, then the mixture that cured layer and cullet are formed is cast in the space of bonding jumper framework;
After e, layer to be solidified and cullet solidify, outside it, brush attached layer of adhesive, then lay fleece;
Attached layer of adhesive is brushed in f, outside on fleece, then lays reinforcing bar and stone layer, and connects sealing by cement layer, lays one deck fiber cloth in the outside of cement layer simultaneously;
G, treat that cement layer solidifies after, the fiber cloth of cement layer outside applies a coating;
H, finally to polish with coarse sandpaper and fine sandpaper, the special burnishing oil of rear coating one deck of having polished, and carry out polishing by polishing machine.
Compared with prior art, usefulness of the present invention is: this artificial marble face employs multi-layer fiber fabric and reinforcing bar, greatly improve the structural strength of product, and ensure that product has the shaping and flatness of good template, and it is this artificial marble face environmental protection, novel in design unique, style can be ever-changing according to design, break through lithotome heaviness and easily undermine the single defect of decorative pattern, cost of manufacture is low, small investment, risk are low and production efficiency is high, can be widely used in furniture and the office realm such as tea table, dining table and desk.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the present invention is further described.
Fig. 1 is a kind of artificial marble side of the present invention structure sectional view.
In figure: 1, transparent resin layer; 2, decorative pattern material layer; 3, bonding jumper framework; 4, fleece; 5, reinforcing bar; 6, stone layer; 7, cement layer, 8, fiber cloth; 9, dope layer.
Detailed description of the invention
Describe the present invention below in conjunction with the drawings and specific embodiments.
A kind of artificial marble face shown in Fig. 1, comprise transparent resin plate 1 and the decorative pattern material layer 2 sticking to transparent resin plate 1 bottom surface, this decorative pattern material layer 2 is bag paper or drawing cloth, the bottom of described decorative pattern material layer 2 is stained with bonding jumper framework 3, described bonding jumper framework 3 is spliced according to layout by some bonding jumpers, the mixture be made up of cured layer and cullet is filled with in bonding jumper framework 3, described cured layer is mixed by resin, stone flour, aluminium powder and double-ash powder, firmly solid after condensation; The bottom of described bonding jumper framework 3 is stained with fleece 4, reinforcing bar 5, stone layer 6, cement layer 7 and fiber cloth 8 from inside to outside successively; Described cement layer 7 is mixed by fine sand, cement and water, can be good at being combined with stone layer 6 and fiber cloth 8; In order to ensure to be connected firmly between each layer, described decorative pattern material layer 2, bonding jumper framework 3, fleece 4, the adhesive phase being 1 ~ 3mm by thickness between reinforcing bar 5 and stone layer 6 are bonded together, described adhesive phase comprises one or more of diluent, polyester, polyurethane, polyethers and epoxy resin, and caking property is very high; Attractive in appearance in order to ensure, the lateral surface of described fiber cloth 8 is coated with dope layer 9.
Concrete, the manufacture method in described a kind of artificial marble face, comprises the following steps:
A, first safety glass to be placed on the table, and mould is placed on safety glass, by fixture, mould, safety glass and workbench is fixed;
B, in mould, pour into a mould transparent resin, solidify formation transparent resin layer;
C, on transparent resin layer, brush attached layer of adhesive, then decorative pattern material is laid on transparent resin flaggy;
D, on decorative pattern material, brush attached layer of adhesive, then bonding jumper framework is sticked on decorative pattern material according to design, then the mixture that cured layer and cullet are formed is cast in the space of bonding jumper framework;
After e, layer to be solidified and cullet solidify, outside it, brush attached layer of adhesive, then lay fleece;
Attached layer of adhesive is brushed in f, outside on fleece, then lays reinforcing bar and stone layer, and connects sealing by cement layer, lays one deck fiber cloth in the outside of cement layer simultaneously;
G, treat that cement layer solidifies after, the fiber cloth of cement layer outside applies a coating;
H, finally to polish with coarse sandpaper and fine sandpaper, the special burnishing oil of rear coating one deck of having polished, and carry out polishing by polishing machine.
This artificial marble face employs multi-layer fiber fabric and reinforcing bar, greatly improve the structural strength of product, and ensure that product has the shaping and flatness of good template, and it is this artificial marble face environmental protection, novel in design unique, style can be ever-changing according to design, and break through lithotome heaviness and easily undermine the single defect of decorative pattern, cost of manufacture is low, small investment, risk are low and production efficiency is high, are widely used in furniture and the office realm such as tea table, dining table and desk.
It is emphasized that: be only preferred embodiment of the present invention above, not any pro forma restriction is done to the present invention, every above embodiment is done according to technical spirit of the present invention any simple modification, equivalent variations and modification, all still belong in the scope of technical solution of the present invention.

Claims (6)

1. an artificial marble face, comprise transparent resin plate (1) and stick to the decorative pattern material layer (2) of transparent resin plate (1) bottom surface, it is characterized in that, the bottom of described decorative pattern material layer (2) is stained with bonding jumper framework (3), described bonding jumper framework (3) is spliced according to layout by some bonding jumpers, bonding jumper framework is filled with the mixture be made up of cured layer and cullet in (3), and described cured layer is mixed by resin, stone flour, aluminium powder and double-ash powder; The bottom of bonding jumper framework (3) is stained with fleece (4), reinforcing bar (5), stone layer (6), cement layer (7) and fiber cloth (8) from inside to outside successively, and the lateral surface of described fiber cloth (8) is coated with dope layer (9).
2. artificial marble face according to claim 1, is characterized in that, described decorative pattern material layer (2), bonding jumper framework (3), fleece (4), being 1 ~ 3mm by thickness between reinforcing bar (5) and stone layer (6), adhesive phase is bonded together.
3. artificial marble face according to claim 1, is characterized in that, described decorative pattern material layer (2) is bag paper or drawing cloth.
4. artificial marble face according to claim 2, is characterized in that, described adhesive phase comprises one or more of diluent, polyester, polyurethane, polyethers and epoxy resin.
5. artificial marble face according to claim 1, is characterized in that, described cement layer (7) is mixed by fine sand, cement and water.
6. the manufacture method in artificial marble face, is characterized in that, comprises the following steps:
A, first safety glass to be placed on the table, and mould is placed on safety glass, by fixture, mould, safety glass and workbench is fixed;
B, in mould, pour into a mould transparent resin, solidify formation transparent resin layer;
C, on transparent resin layer, brush attached layer of adhesive, then decorative pattern material is laid on transparent resin flaggy;
D, on decorative pattern material, brush attached layer of adhesive, then bonding jumper framework is sticked on decorative pattern material according to design, then the mixture that cured layer and cullet are formed is cast in the space of bonding jumper framework;
After e, layer to be solidified and cullet solidify, outside it, brush attached layer of adhesive, then lay fleece;
Attached layer of adhesive is brushed in f, outside on fleece, then lays reinforcing bar and stone layer, and connects sealing by cement layer, lays one deck fiber cloth in the outside of cement layer simultaneously;
G, treat that cement layer solidifies after, the fiber cloth of cement layer outside applies a coating;
H, finally to polish with coarse sandpaper and fine sandpaper, the special burnishing oil of rear coating one deck of having polished, and carry out polishing by polishing machine.
CN201410688279.7A 2014-11-26 2014-11-26 A kind of artificial marble face and manufacture method thereof Active CN104401083B (en)

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Application Number Priority Date Filing Date Title
CN201410688279.7A CN104401083B (en) 2014-11-26 2014-11-26 A kind of artificial marble face and manufacture method thereof

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN85109513A (en) * 1985-12-31 1987-07-08 钱平吉 The manufacturing process of composite intensified TERRAZZO
CN2199044Y (en) * 1994-05-30 1995-05-31 糜永辉 Composite slabstone of marble and granite
CN101117035A (en) * 2007-08-17 2008-02-06 宁波大榭开发区达因圣马克家俱有限公司 Artificial deck plate and deck plate system made by said deck plate and the manufacturing method thereof
CN201511736U (en) * 2009-06-19 2010-06-23 潘丽娟 Natural stone-imitated laminated face plate
CN203157264U (en) * 2013-01-16 2013-08-28 陈玲珑 Artificial marble slab
CN204263671U (en) * 2014-11-26 2015-04-15 孙华峰 Artificial marble face

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0592517A (en) * 1991-10-02 1993-04-16 Matsushita Electric Works Ltd Laminate

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN85109513A (en) * 1985-12-31 1987-07-08 钱平吉 The manufacturing process of composite intensified TERRAZZO
CN2199044Y (en) * 1994-05-30 1995-05-31 糜永辉 Composite slabstone of marble and granite
CN101117035A (en) * 2007-08-17 2008-02-06 宁波大榭开发区达因圣马克家俱有限公司 Artificial deck plate and deck plate system made by said deck plate and the manufacturing method thereof
CN201511736U (en) * 2009-06-19 2010-06-23 潘丽娟 Natural stone-imitated laminated face plate
CN203157264U (en) * 2013-01-16 2013-08-28 陈玲珑 Artificial marble slab
CN204263671U (en) * 2014-11-26 2015-04-15 孙华峰 Artificial marble face

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