CN101096081A - Cloth-based abrasive fabric and method for manufacturing same - Google Patents
Cloth-based abrasive fabric and method for manufacturing same Download PDFInfo
- Publication number
- CN101096081A CN101096081A CNA2007100091621A CN200710009162A CN101096081A CN 101096081 A CN101096081 A CN 101096081A CN A2007100091621 A CNA2007100091621 A CN A2007100091621A CN 200710009162 A CN200710009162 A CN 200710009162A CN 101096081 A CN101096081 A CN 101096081A
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- CN
- China
- Prior art keywords
- cloth
- layer
- abrasive
- base cloth
- fabric
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000004744 fabric Substances 0.000 title claims abstract description 168
- 238000000034 method Methods 0.000 title claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 239000002184 metal Substances 0.000 claims abstract description 34
- 229910052751 metal Inorganic materials 0.000 claims abstract description 34
- 238000009713 electroplating Methods 0.000 claims abstract description 11
- 238000000151 deposition Methods 0.000 claims abstract description 7
- 230000008021 deposition Effects 0.000 claims abstract description 7
- 238000001465 metallisation Methods 0.000 claims abstract description 6
- 239000003082 abrasive agent Substances 0.000 claims description 26
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 22
- 239000010432 diamond Substances 0.000 claims description 14
- 229910003460 diamond Inorganic materials 0.000 claims description 14
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 12
- 230000005611 electricity Effects 0.000 claims description 11
- 229910052759 nickel Inorganic materials 0.000 claims description 11
- 229910052582 BN Inorganic materials 0.000 claims description 10
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 claims description 10
- 239000007788 liquid Substances 0.000 claims description 10
- 238000007747 plating Methods 0.000 claims description 10
- 239000000758 substrate Substances 0.000 claims description 10
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 9
- 239000004677 Nylon Substances 0.000 claims description 8
- 239000011159 matrix material Substances 0.000 claims description 8
- 229920001778 nylon Polymers 0.000 claims description 8
- 229910052580 B4C Inorganic materials 0.000 claims description 5
- INAHAJYZKVIDIZ-UHFFFAOYSA-N boron carbide Chemical compound B12B3B4C32B41 INAHAJYZKVIDIZ-UHFFFAOYSA-N 0.000 claims description 5
- 229910052755 nonmetal Inorganic materials 0.000 claims description 5
- 229920000742 Cotton Polymers 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 239000000126 substance Substances 0.000 claims description 3
- 229910000531 Co alloy Inorganic materials 0.000 claims description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 2
- 229910052802 copper Inorganic materials 0.000 claims description 2
- 239000010949 copper Substances 0.000 claims description 2
- 238000009941 weaving Methods 0.000 claims description 2
- 239000011230 binding agent Substances 0.000 abstract description 3
- 239000010410 layer Substances 0.000 description 50
- 229910001651 emery Inorganic materials 0.000 description 8
- 238000005299 abrasion Methods 0.000 description 7
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 7
- 239000002131 composite material Substances 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 239000011241 protective layer Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000006061 abrasive grain Substances 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- -1 canvas Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 229910052593 corundum Inorganic materials 0.000 description 1
- 239000010431 corundum Substances 0.000 description 1
- DOIRQSBPFJWKBE-UHFFFAOYSA-N dibutyl phthalate Chemical class CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000013008 moisture curing Methods 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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- Polishing Bodies And Polishing Tools (AREA)
Abstract
The invention relates to a cloth-based abrasive cloth and the manufacturing method, belonging to a grinding tool. The invention with wider using range not only provides an abrasive achieving embedding purpose but also a softer abrasive cloth with better cohesiveness to binder. The cloth-based abrasive cloth comprises conductive base layer, electroplating metal layer and abrasive layer. The electroplating metal layer is set between the conductive base layer and the abrasive layer. The abrasive layer is embedded on the electroplating metal layer. The conductive base layer is conductive cloth-based layer or non-conductive cloth-based layer and metal layer. The metal layer is set on the non-conductive cloth-based layer. The conductive base cloth or non-conductive base cloth treated by metallization is printed in plate-making to form presetting pattern on the conductive base cloth so as to obtain the conductive cloth-based layer. The conductive cloth-based layer is set into electroplating solution and abrasive is scattered on the conductive cloth-based layer in the electroplating solution. Deposition layer is electroplated by electroplating method so that abrasive is covered by the deposition layer. The cloth-based abrasive cloth is obtained.
Description
Technical field
The present invention relates to a kind of grinding tool, especially relate to a kind of cloth-based abrasive fabric and manufacture method thereof.
Background technology
Existing more existing reports of emery cloth that are used for grinding.Publication number is that the application for a patent for invention of CN1053385 discloses a kind of manufacturing method of multipurpose mesh abrasive cloth, and the multipurpose mesh abrasive cloth of this method manufacturing is suitable for metalwork, wooden part, water mill spare surface finish usefulness.Its manufacture method is: be woven into the grid base cloth, be the base cloth protective layer with raw materials such as paste polyvinyl chloride resin and plasticizer phthalic acid dibutylesters through high temperature plasticizing with glass fibre, form abrasive material with resin and corundum and carborundum composite material through molten the gluing of high temperature on protective layer.Gridding abrasive cloth has two-sided can both the use, can be automatically, absorb, storage sand, the various workpieces of polishing, oil resistant, water, have long service life with low cost.
Publication number is that the application for a patent for invention of CN1102370 discloses a kind of polyurethane hot melt master glue that is scribbled moisturecuring by the backing base material and is partially submerged into the emery cloth that the abrasive grain in the main glue constitutes at least; Disclosed a kind of method for preparing emery cloth of the present invention simultaneously.
And diamond abrasion cloth mostly adopts woven wire or compliant conductive composite plate as substrate, by plating nickel is deposited in the substrate, and the bag embedding is lived diamond and formed diamond abrasion cloth.Because it is relatively poor relatively to the adhesive property of binding agent that the flexibility of composite plate or woven wire reaches, therefore influenced their scope of application.
The applicant discloses a kind of diamond abrasion cloth and manufacture method thereof in publication number is the application for a patent for invention of CN1810449, be correspondingly on the two sides of base cloth to be coated with metal level at interval, and bortz powder is to be embedded on the metal level.Because the present invention at the upper and lower surface coating of base cloth, at base cloth formation metal-based layer at interval, locks bortz powder in metal level simultaneously, the fastness that bortz powder is embedded on the base cloth is higher, and the diamond abrasion cloth of formation is not easy to wear, long service life; Interval just because of plating basic unit on the diamond abrasion cloth of the present invention is provided with, and makes emery cloth have certain flexibility, so that use on the polishing product of curved surface.
Summary of the invention
The purpose of this invention is to provide the purpose that a kind of abrasive material had both reached the bag embedding, emery cloth is soft again, and emery cloth is better to the adhesive property of binding agent, cloth-based abrasive fabric that the scope of application is wider and manufacture method thereof.
Cloth-based abrasive fabric of the present invention is provided with conductive substrate, electroplated metal layer and abrasive material, and electroplated metal layer is located between conductive substrate and the abrasive material, and abrasive material is embedded on the electroplated metal layer.Conductive substrate is conduction base cloth layer or nonconductive matrix layer of cloth and metal layer, and metal layer is located on the nonconductive matrix layer of cloth.Described abrasive material is selected from least a in the abrasive materials such as diamond dust, cubic boron nitride, white fused alumina, carborundum, boron carbide.
The manufacture method of a kind of cloth-based abrasive fabric of the present invention may further comprise the steps:
1) will conduct electricity the non-conductive base cloth that base cloth or metalized cross carries out Plate making printing, forms predetermined pattern on the conduction base cloth, must conduct electricity base cloth layer;
2) will conduct electricity base cloth layer puts into electroplate liquid, spreads abrasive material on the conduction base cloth layer in electroplate liquid, with electric plating method electroplating deposition layer, sedimentary deposit is wrapped abrasive package, promptly gets cloth-based abrasive fabric.
The non-conductive base cloth that described metalized is crossed is the non-conductive base cloth product that commercially available metalized is crossed; Or carry out chemical plating on non-conductive base cloth surface, make the non-conductive base cloth of metallization of non-conductive base cloth metallization gained.
Described non-conductive base cloth is optional weaves cotton cloth from nonmetal, a kind of in canvas, nylon cloth, adhesive-bonded fabric, elastic force cloth, checked fabric, nylon grid cloth or the elastic force checked fabric.
Described sedimentary deposit is a deposited nickel layer, nickel deposited cobalt alloy layer, copper layer and other metal level.
Described abrasive material is selected from least a in the grinding-materials such as diamond, cubic boron nitride, white fused alumina, carborundum, boron carbide.
Compare with existing diamond abrasion cloth, the present invention has following outstanding advantage: 1, when making this diamond abrasion cloth, not only can use grid cloth, also can use common cloth such as canvas, nylon cloth, adhesive-bonded fabric, elastic force cloth to do substrate, enlarge raw-material range of choice like this.2, owing to metallize in the surface of base cloth, therefore do not need on sheet metal, to electroplate, simplified manufacturing process like this, for condition has been created in enormous quantities and automatic industrial production.
Description of drawings
Fig. 1 is the cloth-based abrasive fabric structural representation of the embodiment of the invention 1.
Fig. 2 is the cloth-based abrasive fabric structural representation of the embodiment of the invention 2.
The specific embodiment
Embodiment 1
Referring to Fig. 1, the base cloth that will conduct electricity carries out Plate making printing, forms predetermined pattern in conduction on the base cloth, must conduct electricity base cloth layer 1.The base cloth layer 1 that will conduct electricity is put into electroplate liquid, spread silicon carbide abrasive on the conduction base cloth layer 1 in electroplate liquid,, nickel dam is wrapped abrasive package with electric plating method electroplating deposition nickel dam, form electroplated metal layer 2 and silicon carbide abrasive layer 3, promptly get target product diamond dust fabricbase emery cloth.In Fig. 1, electroplated metal layer 2 is located between conduction base cloth layer 1 and the silicon carbide abrasive layer 3, and the silicon carbide abrasive in the silicon carbide abrasive layer 3 is embedded on the electroplated metal layer 2.
Embodiment 2
Referring to Fig. 2, the non-conductive base cloth that metalized is crossed carries out Plate making printing, forms predetermined pattern on the non-conductive base cloth that metalized is crossed, and must conduct electricity base cloth layer, and the conduction base cloth layer is made up of nonconductive matrix layer of cloth 4 and metal layer 5.To put into electroplate liquid by the conduction base cloth layer that nonconductive matrix layer of cloth 4 and metal layer 5 are formed, spread cubic boron nitride abrasive materials on the conduction base cloth layer in electroplate liquid, with electric plating method electroplating deposition nickel dam, nickel dam is wrapped cubic boron nitride abrasive materials, form electroplated metal layer 6 and cubic boron nitride abrasive materials layer 7, promptly get target product diamond dust fabricbase emery cloth.In Fig. 2, electroplated metal layer 6 is located between metal layer 5 and the cubic boron nitride abrasive materials layer 7, and the cubic boron nitride abrasive materials in the cubic boron nitride abrasive materials layer 7 is embedded on the electroplated metal layer 6.Non-conductive base cloth is selected from nonmetal weaving cotton cloth, canvas or nylon cloth.
Similar to Example 2, chemical plating is carried out on non-conductive base cloth surface, make non-conductive base cloth metallization, get metallized non-conductive base cloth, metallized non-conductive base cloth is carried out Plate making printing, form predetermined pattern on metallized non-conductive base cloth, must conduct electricity base cloth layer, the conduction base cloth layer is made up of nonconductive matrix layer of cloth and metal layer.To put into electroplate liquid by the conduction base cloth layer that nonconductive matrix layer of cloth and metal layer are formed, spread the white fused alumina abrasive material on the conduction base cloth layer in electroplate liquid, with electric plating method electroplating deposition nickel dam, nickel dam is wrapped the white fused alumina abrasive package, form electroplated metal layer and white fused alumina abrasive material, promptly get target product white fused alumina cloth-based abrasive fabric.Non-conductive base cloth is selected nylon grid cloth or elastic force cloth for use.Non-conductive base cloth is selected from nonmetal adhesive-bonded fabric, elastic force cloth or checked fabric.
Embodiment 4
Similar to Example 1, its difference is to change silicon carbide abrasive into silicon carbide abrasive.
Embodiment 5
Similar to Example 3, its difference is to change the white fused alumina abrasive material into the boron carbide abrasive material, and non-conductive base cloth is selected nonmetal nylon grid cloth or elastic force checked fabric for use.
Claims (9)
1. a cloth-based abrasive fabric is characterized in that being provided with conductive substrate, electroplated metal layer and abrasive material, and electroplated metal layer is located between conductive substrate and the abrasive material, and abrasive material is embedded on the electroplated metal layer.
2. a kind of cloth-based abrasive fabric as claimed in claim 1 is characterized in that described conductive substrate is the conduction base cloth layer.
3. a kind of cloth-based abrasive fabric as claimed in claim 1 is characterized in that described conductive substrate is nonconductive matrix layer of cloth and metal layer, and metal layer is located on the nonconductive matrix layer of cloth.
4. a kind of cloth-based abrasive fabric as claimed in claim 1 is characterized in that described abrasive material is selected from least a in diamond, cubic boron nitride, white fused alumina, carborundum, the boron carbide abrasive material.
5. the manufacture method of a kind of cloth-based abrasive fabric as claimed in claim 1 is characterized in that may further comprise the steps:
1) will conduct electricity the non-conductive base cloth that base cloth or metalized cross carries out Plate making printing, forms predetermined pattern on the conduction base cloth, must conduct electricity base cloth layer;
2) will conduct electricity base cloth layer puts into electroplate liquid, spreads abrasive material on the conduction base cloth layer in electroplate liquid, with electric plating method electroplating deposition layer, sedimentary deposit is wrapped abrasive package, promptly gets cloth-based abrasive fabric.
6. the manufacture method of a kind of cloth-based abrasive fabric as claimed in claim 5 is characterized in that described abrasive material is selected from least a in diamond, cubic boron nitride, white fused alumina, carborundum, the boron carbide grinding-material.
7. the manufacture method of a kind of cloth-based abrasive fabric as claimed in claim 5 is characterized in that described sedimentary deposit is a deposited nickel layer, nickel deposited cobalt alloy layer, copper layer and other metal level.
8. the manufacture method of a kind of cloth-based abrasive fabric as claimed in claim 5 is characterized in that the non-conductive base cloth that described metalized is crossed is the non-conductive base cloth product that commercially available metalized is crossed; Or carry out chemical plating on non-conductive base cloth surface, make the non-conductive base cloth of metallization of non-conductive base cloth metallization gained.
9. the manufacture method of a kind of cloth-based abrasive fabric as claimed in claim 8 is characterized in that described non-conductive base cloth is selected from nonmetal weaving cotton cloth, a kind of in canvas, nylon cloth, adhesive-bonded fabric, elastic force cloth, checked fabric, nylon grid cloth or the elastic force checked fabric.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007100091621A CN101096081A (en) | 2007-06-26 | 2007-06-26 | Cloth-based abrasive fabric and method for manufacturing same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007100091621A CN101096081A (en) | 2007-06-26 | 2007-06-26 | Cloth-based abrasive fabric and method for manufacturing same |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101096081A true CN101096081A (en) | 2008-01-02 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2007100091621A Pending CN101096081A (en) | 2007-06-26 | 2007-06-26 | Cloth-based abrasive fabric and method for manufacturing same |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101096081A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101879707A (en) * | 2010-06-10 | 2010-11-10 | 江苏锋菱超硬工具有限公司 | Method for continuous production of electroplated diamond cloth and device thereof |
| CN105538179A (en) * | 2015-12-24 | 2016-05-04 | 江苏锋芒复合材料科技集团有限公司 | Efficient highly abrasive emery cloth for casting and manufacturing method thereof |
| CN105798789A (en) * | 2016-03-18 | 2016-07-27 | 扬中市博威磨具有限公司 | High-efficiency and low-cost grinding abrasive disc with flannelette back and production technology thereof |
| CN112171533A (en) * | 2020-10-22 | 2021-01-05 | 郑州瑞特金刚石砂带有限公司 | Superhard material abrasive belt with grinding and polishing effects simultaneously, and preparation method and application thereof |
| CN114406917A (en) * | 2021-12-29 | 2022-04-29 | 赛尔科技(如东)有限公司 | Double-abrasive groove grinding wheel and preparation method and application thereof |
-
2007
- 2007-06-26 CN CNA2007100091621A patent/CN101096081A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101879707A (en) * | 2010-06-10 | 2010-11-10 | 江苏锋菱超硬工具有限公司 | Method for continuous production of electroplated diamond cloth and device thereof |
| CN105538179A (en) * | 2015-12-24 | 2016-05-04 | 江苏锋芒复合材料科技集团有限公司 | Efficient highly abrasive emery cloth for casting and manufacturing method thereof |
| CN105798789A (en) * | 2016-03-18 | 2016-07-27 | 扬中市博威磨具有限公司 | High-efficiency and low-cost grinding abrasive disc with flannelette back and production technology thereof |
| CN105798789B (en) * | 2016-03-18 | 2018-02-06 | 扬中市博威磨具有限公司 | One kind back of the body suede sander and its production technology |
| CN112171533A (en) * | 2020-10-22 | 2021-01-05 | 郑州瑞特金刚石砂带有限公司 | Superhard material abrasive belt with grinding and polishing effects simultaneously, and preparation method and application thereof |
| CN114406917A (en) * | 2021-12-29 | 2022-04-29 | 赛尔科技(如东)有限公司 | Double-abrasive groove grinding wheel and preparation method and application thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| ASS | Succession or assignment of patent right |
Owner name: AMEN ZL DIAMOND TOOLS CO., LTD. Free format text: FORMER OWNER: RUAN KERONG Effective date: 20090403 |
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| C41 | Transfer of patent application or patent right or utility model | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20090403 Address after: Northwest postal code 25, Xiang Yue Road, Xiamen torch hi tech Zone (Xiangan), Xiangan District, Fujian, Xiamen: 361100 Applicant after: Xiamen ZL Diamond Tools Co., Ltd. Address before: Room 8, building F, building, Alishan building, Lu Yuan, Fujian, Xiamen 361012, China Applicant before: Ruan Kerong |
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| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |