CN101086666A - Work management apparatus, picking carriage, workability management system, workability management method and workability management program - Google Patents
Work management apparatus, picking carriage, workability management system, workability management method and workability management program Download PDFInfo
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- CN101086666A CN101086666A CNA2007101102411A CN200710110241A CN101086666A CN 101086666 A CN101086666 A CN 101086666A CN A2007101102411 A CNA2007101102411 A CN A2007101102411A CN 200710110241 A CN200710110241 A CN 200710110241A CN 101086666 A CN101086666 A CN 101086666A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention aims at providing a work performance collection system for reliably collecting information of work performance without applying a burden to a worker in assembly of a work object article. This system includes a work specification ID tag into which information for specifying a work content of a work object article is written, a work management box having a throw-in port into which the work specification ID tag is thrown at the time of work, and an ID tag reader provided to a side surface of the work management box, for reading the work specification ID tag and transmitting the information read to a work performance management apparatus. A worker is required to only throw the work specification ID tag into the work management box at the start of work and to only take out the work specification ID tag at the end of work.
Description
Technical field
The present invention relates to a kind of job managing apparatus, selection (picking) chassis, operation actual achievement collection system, the mensuration of reforming system, operation actual achievement collection system, operation management system, the assay method of reforming, operation actual achievement collection method, operation management method and operation supervisory routine.
Background technology
In the past, under the situation of carrying out the collection of operation actual achievement, general terminal or the wireless portable terminal that adopts from operation actual achievement collection system, the input operation begins the method with the end of job.But in this method, the operator need be interrupted assembling operation and be imported the operation actual achievement, exists packaging efficiency to reduce and operator's burden is increased this problem.
In addition, the information of determining (specific) operation actual achievement is the method for activity duration, a kind of method invention is disclosed, it reads the entrained operator of operator by ID label (tag) reading device and determines to use the ID label, and reads the definite ID label of using of operation object that is used for determining the manipulating object article by the ID tag reader.Add the information that is used for determining the operating area for the information that this read, and send to the actual achievement CPU management, and implement control device by implement, the working time information that is arranged on the implement in each operating area is sent to the actual achievement CPU management, determine that the activity duration, (reference example such as spy opened 2005-182656 communique (paragraph 0023～0034, Fig. 1)).
In addition, generally to measure under the actual achievement condition of cost of manufacturing process,, collect the operation actual achievement, can calculate the number of working processes about producing by carrying out the progress management of operation (instruction refers to figure).But, because the scale of enterprise or achievement etc. are former thereby do not carry out enough IT investments, paper etc. as instrument, and is grasped this example of above-mentioned the number of working processes by the labor management method, still very many.
In addition, in the calculating of the cost depletions of each manufacturing process, a kind of cost depletions analytic system of manufacturing process has been proposed, its setting shows the actual achievement cost and the production actual achievement information of each manufacturing process, and the relation between various losses and the wear and tear expense " making the loss defined parameters ", make the loss defined parameters based on this, can calculate the cost depletions what degree has taken place in the actual achievement cost automatically and (for example open 2003-162310 communique (paragraph 0013～0040), Fig. 1) with reference to the spy.
In addition, carrying out under the situation that the operation actual achievement collects in the past, generally adopting from the terminal of operation actual achievement collection system or wireless portable terminal input operation begins and the method for the end of job.But the operator need be interrupted assembling operation and be imported the operation actual achievement in this method, exists packaging efficiency to reduce and operator's burden is increased this problem.
In addition, the information of determining the operation actual achievement is the method for activity duration, a kind of method invention is disclosed, it reads the entrained operator of operator by the IC tag reading device and determines to use IC tag, and takes to determine that by the IC tag readout means reads operation object of manipulating object article determines to use IC tag.Add the information that is used for determining the operating area for the information that this read, and send to the actual achievement CPU management, and implement control device by implement, the working time information that is arranged on the implement in each operating area is sent to the actual achievement CPU management, determine that the activity duration, (reference example such as spy opened 2005-182656 communique (paragraph 0023～0034, Fig. 1)).
In addition, generally article are being made or during processing etc. (below be called " manufacturing "), carried out a kind of trial, to be contained in the traceability information of the parts in product or the processed goods (below be called " product "), get up with the corresponding management of identifying information of this product, in product, taken place any not at that time, just according to the identifying information of being stored in the IC tag that is installed on the product, with reference to this traceability information, thereby can learn that this product is (for example with reference to spy opens 2005-35327 communique (paragraph 0015～0016, Fig. 1 and Fig. 2)) produced when and where.
In addition, when the production of product, much all adopted this so-called mass production method that for example once carries out a large amount of production in the past.And, this mass production method, though can reduce the cost of per unit product number effectively, but then, exist under the situation that sales volume is less than expection, a lot of product overloadings are in the storehouse, and in addition, the discovery of the various wastes that produced in a plurality of flow charts (deviation of the activity duration of each flow chart etc.) problem such as can't carry out with getting rid of.
In recent years, gradually adopt this so-called J IT (the Just In Time) mode of production that the product of necessity is provided to the place of necessity with the amount of necessity where necessary.By this JIT mode of production, the problem of a lot of product overloadings in the storehouse can not take place.But, the JIT mode of production, its production efficiency is lower than original mass production method, therefore in order to enhance productivity, needs to omit the waste in the various operations, realizes the high efficiency of operation.
In the past, a kind of technology is disclosed, the operator entrained by ID tag reader reading operation person determines to use the ID label, and the definite ID label of using of operation object that is used for determining the manipulating object article, with the information that this read, with the information that is used for determining the operating area, and the job information of the implement of this operating area, send to the actual achievement CPU management, by coming the management operations time like this.Reference example such as spy open the 2005-182656 communique.
In addition, under the situation of carrying out task management, general employing was from the terminal or the wireless portable terminal of operation actual achievement collection system in the past, and the input operation begins the method with the end of job.
In addition, as a method that index is the activity duration that is used for determining task management, a kind of technology is disclosed, determine label by the entrained operator of ID tag reader (IC (Integrated Circuit) tag reader) reading operation person with ID (Identification), and the definite ID label of using of operation object that is used for determining the manipulating object article, with the information that this read, with the information that is used for determining the operating area, and the job information of the implement of this operating area, send to actual achievement CPU management (Central Processing Unit), (reference example such as spy open 2005-182656 communique (paragraph 0023～0034, Fig. 1)) by coming like this management operations time.
In the above-mentioned conventional art, the ID tag reader is arranged in the operating area, is to cover the reading device that transmits this extensive area in operating area that the manipulating object article are arranged.Therefore, because the ID tag reader reads all ID labels that are arranged in the operating area, thereby necessary working person determines to use the ID label in the management of meeting reading operation, and operation object determines to use traceability management a lot of information such as ID label of ID label parts in addition, the problem of existence generation misoperation.In addition, be arranged on the working time information of the implement in each operating area, need send to the actual achievement CPU management, do not having implement by the implement control device of implement, mainly be that existence can't send the problem of working time information in the assembling procedure of installing.
In the above-mentioned conventional art, the loss that is taken place in each manufacturing process, the time of operation (the bad countermeasure operation) that for example be used to reform, operation number of times etc. are imported from terminal, but in the practical application, there are a lot of unclear places from the time that terminal is imported and the correctness of operation number of times.Therefore, analyze the operator of cost depletions, even calculated the loss amount of money of bad modification loss according to incorrect input information, also can't calculate enough business indicators, existence can't realize this problem of extension of company interest.
The IC tag reading device of above-mentioned conventional art is arranged in the operating area, is to cover the reading device that transmits this extensive area in operating area that the manipulating object article are arranged.Therefore, because IC tag readout means reads fetch bit all IC tag in the operating area, thereby necessary working person determines to use IC tag in the management of meeting reading operation, and the definite traceability with the parts beyond the IC tag of operation object is managed with a lot of information such as IC tag the problem of existence generation misoperation.In addition, be arranged on the working time information of the implement in each operating area, need send to the actual achievement CPU management, do not having implement by the implement control device of implement, mainly be that existence can't send the problem of working time information in the assembling procedure of installing.
Resources such as employed mould, various tool and device change through long-time during the manufacturing of product, and are bad influential to produced product.Therefore, for example mould carries out full maintenance at each specified designated duration of the manufacturer of this mould.For example, when using the more mould of envisioning than manufacturer, owing to safeguarding during every appointment, therefore the bad possibility of product takes place raise.In addition, when using the mould of envisioning than manufacturer that lacks, owing to safeguarding during every appointment, the therefore maintenance that can exceed needs.Under the former situation, the product or revise bad product need reformed in addition, under the latter's the situation, has produced cost and has exceeded the needed cost of maintenance of needs, so all can cause the cost depletions of product under any situation.
Use in the method for the terminal of operation actual achievement collection system or wireless portable terminal, the operator need be interrupted assembling operation and be imported the operation actual achievement, the problem that exists packaging efficiency to reduce or operator's burden is increased.
In the above-mentioned conventional art, in 1 operating area, exist a plurality of operators to determine to use under the situation of ID label, produced and correctly to have grasped the problem which operation has spent the information such as time of which kind of degree.
The IC tag reading device of the operation actual achievement collection system of above-mentioned conventional art is arranged in the operating area, is to cover the reading device that transmits this extensive area in operating area that the manipulating object article are arranged.Therefore, because IC tag readout means reads fetch bit all IC tag in the operating area, thereby necessary working person determines to use IC tag in the management of meeting reading operation, and the definite traceability with the parts beyond the IC tag of operation object is managed with a lot of information such as IC tag the problem of existence generation misoperation.In addition, present situation is if by the actual achievement CPU management job information of implement is not analyzed, and just can't learn the progress situation of the operation of operating area.
Summary of the invention
The objective of the invention is to, in addressing the above problem at least 1, a kind of invention that addresses the above problem is provided, and is a kind ofly increase burden can not for the operator in the assembling of manipulating object article, is used for collecting reliably the operation actual achievement collection system etc. of the information of operation actual achievement.
Perhaps, a kind of invention that is used for addressing the above problem is provided, even be that a kind of the structure with all process steps of manufacturing process is the operation actual achievement collection system (IT system) of object, reform the mensuration system and the assay method thereof etc. of the operation actual achievement of the operation of reforming (bad countermeasure operation) that also can measure in the manufacturing process to be taken place.
Perhaps, providing a kind of invention that is used for addressing the above problem, is a kind ofly can not increase burden to the operator when the assembling of manipulating object article, is used for collecting reliably the operation actual achievement collection system of information of operation actual achievement and operation actual achievement collection method etc.
Perhaps, purpose is and can comes management operations according to the operation history of resources such as mould, by selecting employed resource according to its operation, makes the cost depletions that derives from resource has been carried out the normal product that suppresses.
Perhaps, purpose is, in order to address the above problem, about being divided into the operation of a plurality of flow charts, time of each operation managed.
Perhaps, purpose is to provide a kind of job managing apparatus, job management system and the job management method that can easily grasp the progress situation of operation, selection chassis etc.
To achieve these goals at least 1, operation with the information that has write the job content that is used for determining the manipulating object article determines with the ID label, have task management box that drops into the definite input port with the ID label of operation when the operation and the side that is installed in the task management box, read above-mentioned operation and determine to use the ID label, the information that this read is sent to the ID tag reader of operation actual achievement management devices.By adopting such formation, when the operator begins in operation, only operation is determined to put in the task management box with the ID label just passable, and, when the end of job, only from the task management box, take out just passable with the ID label with operation is definite.
Perhaps, the mensuration of reforming system is characterised in that, have in the manufacturing process of product, taken place to product make amendment reform operation situation under, the issue reform instruction the instruction body release, be used for logining the actual achievement of reforming input mechanism, be used for managing actual achievement database of information of reforming and the searching mechanism of retrieving above-mentioned database in order to monitor the actual achievement information of reforming by monitor item.By adopting such structure, even do not make up with all process steps in the manufacturing process is the operation actual achievement collection system (IT system) of object, also can be by measuring the operation actual achievement of the operation of reforming (operation of defective products countermeasure) that is taken place in the manufacturing process, and the cost depletions that is produced outside the standard original cost is visual, and promotion solves the occurrence cause (also being QAN Quality Amelionrate Notice) of cost depletions.
Perhaps, the input mechanism of input operation actual achievement has to read with the operation of the information of determining job content and determines to use IC tag, and the information that this read sent to the IC tag reading device of database.The IC tag reading device can carry out sending information with under operation is determined with the situation of communicating by letter between the IC tag to database, with situation that operation has been determined to disconnect with communicating by letter between the IC tag under, to database transmission information.Database, the moment of containing in the information that is sent under the situation that can communicate, or receive moment of this information, as the communication login zero hour, and the moment of containing in the information that is sent under the situation about having disconnected of will communicating by letter, or receive moment of this information, login constantly as sign off.
And then, adopting input mechanism to have and be provided with the definite task management box of using the input port of IC tag of input operation, the IC tag reading device reads the definite formation with IC tag of the operation of having put in the task management box.By adopting such formation, when the operator begins in operation, only operation is determined to put in the task management box with the ID label just passable, and, when the end of job, only from the task management box, take out just passable with the ID label with operation is definite.In addition, even the operator is definite with the IC tag taking-up with operation in operation process,, therefore also can collect the actual activity duration because this operation is determined to be stored in the database with the taking-up moment constantly with the input of IC tag.
Perhaps, as the mechanism that addresses the above problem, be a kind of will the preservation as job history information to the operation history that workpiece carries out the resource of operation, and the operation management system that the operation through this resource of annual variation of inferring this resource work capacity is managed, with the resource identification information of the above-mentioned resource of identification and above-mentioned job history information corresponding stored in storage medium; When in above-mentioned job history information, change having taken place, extract out and the corresponding above-mentioned job history information of above-mentioned resource identification information, upgrade changed content, and store in this storage medium from above-mentioned storage medium; When judging the operation of above-mentioned resource, from above-mentioned storage medium, extract the corresponding above-mentioned job history information of above-mentioned resource identification information out with this resource, and, judge the operation of this resource by this information according to the relevant information of above-mentioned job history information generation of extracting out through annual variation.
Perhaps, relevant job management system of the present invention, the operator with the signal conditioning package that is provided with handling part and storage part, last flow chart places the 1st set in the 1st place to place of IC tag, above-mentioned the 1st place to place reader, the operator in the working space and place the 2nd set reader in the 2nd place to place of IC tag and above-mentioned the 2nd place to place in operation process.
And handling part will be by managing the time about operation from the received information stores of the 1st reader and the 2nd reader to storing mechanism.
About job management method too.
Perhaps, job managing apparatus has: be arranged in the place (for example task management box) of the IC tag institute placement in advance of the information that is used for determining job content, detect the IC tag reading mechanism (for example IC tag read write line) that is placed on the IC tag in this place to place and reads its information, according to the information that reads of IC tag reading mechanism, judge the operation progress decision mechanism (for example control part) of progress of operation and the instruction by operation progress decision mechanism, notify the notice mechanism (for example LED lamp) of the progress of above-mentioned operation.
By adopting such formation, when the operator begins in operation, only IC tag is placed in the place to place just passablely, perhaps, when the end of job, only IC tag is taken out just passable from the place to place.Whether in addition, owing to express operator's operation progress situation by notice mechanism, for example be in the operation, operation stagnation, the end of job, operation is finished or extra urgent operation, therefore a glance just can be judged the job status in this operating area.
By adopting the present invention, when the assembling of manipulating object article, can not bring burden, and can collect the information of operation actual achievement reliably to the operator.
In addition, by adopting the present invention, can measure in the manufacturing process operation actual achievement of the operation of reforming (bad countermeasure operation) that is taken place.
In addition, by adopting the present invention, when the assembling of manipulating object article, can not bring burden, and can collect the information of operation actual achievement reliably to the operator.
In addition,, come management operations according to the operation history of resources such as mould, and select employed resource, thereby can produce the normal product of the cost depletions that has suppressed to derive from resource according to this operation by adopting the present invention.
In addition, by adopting the present invention,, can manage the time of each operation for the operation that is divided into a plurality of flow charts.
In addition, by adopting the present invention, can easily grasp the progress situation of operation.
Description of drawings
Fig. 1 is the structural drawing of the 1st embodiment of expression operation actual achievement collection system of the present invention.
Fig. 2 is the stereoscopic figure of one of the operation post of expression operating area example.
Fig. 3 is the process flow diagram of the order of expression operation actual achievement collection system.
Fig. 4 collects the key diagram of data for the operation actual achievement that is write down in the expression task management recording portion.
Fig. 5 is the structural drawing of expression based on the 2nd embodiment of operation actual achievement collection system of the present invention.
Fig. 6 collects the key diagram of data for another operation actual achievement that is write down in the expression task management recording portion.
Fig. 7 is the structural drawing of expression based on the 3rd embodiment of operation actual achievement collection system of the present invention.
Fig. 8 collects the key diagram of data for another operation actual achievement that is write down in the expression task management recording portion.
Fig. 9 collects the key diagram of one of result example for expression operation actual achievement.
Figure 10 is the key diagram of one of the display frame of the display device in expression operation example.
Figure 11 is used for notifying the key diagram of assembling with the method for parts supply for expression.
Figure 12 is the key diagram of the location of the operation of reforming in the expression manufacturing process.
Figure 13 is the key diagram of each other costs of operation of expression manufacturing cost.
Figure 14 is the reform structural drawing of mensuration system of expression.
Figure 15 is the expression stereoscopic figure of one of operation post example in workshop that reforms.
Figure 16 sends the key diagram of one of the input picture example of terminal for the expression instruction of reforming.
Have a guide look of and the key diagram of one of the instruction operation actual achievement tabulation example of reforming by instruction for expression is reformed for Figure 17.
Figure 18 is the reform process flow diagram of storage order of operation determination data of expression.
Figure 19 is for representing one of the cost depletions tabulation routine key diagram of reforming.
Figure 20 is the structural drawing of expression operation actual achievement collection system of the present invention.
Figure 21 is the stereoscopic figure of one of the operation post of expression operating area example.
Figure 22 sends the key diagram of one of the input picture of terminal example for the expression instruction.
Figure 23 collects the key diagram of the storing step of data for expression operation actual achievement.
Figure 24 collects the key diagram of data for the operation actual achievement that is write down in the expression instruction storage part.
Figure 25 collects the key diagram of one of data example for expression operation actual achievement.
Figure 26 collects the key diagram of one of result example for expression operation actual achievement.
Figure 27 is the key diagram of the application method of expression operation actual achievement collection system.
Figure 28 is the block scheme of the formation of the operation management system of expression embodiment.
Figure 29 is the block scheme of the formation of the server of expression embodiment.
Figure 30 is the key diagram of one of the shelf of depositing mould in the mould warehouse shown in the presentation graphs 1 example.
Figure 31 is the make-up machine (Cheng Xing Machine shown in the presentation graphs 1) the key diagram in front.
Figure 32 is installed in the key diagram of the formation of the IC tag on the employed mould in the embodiment for expression.
Figure 33 is the table of explanation mould details.
Figure 34 is the table of explanation mould discrepancy library information.
Figure 35 is the table of explanation component information (BOM).
Figure 36 for the explanation instruction the table of information (making indication information).
Figure 37 is the table of explanation make-up machine set information.
Figure 38 is the table of explanation mould mobile message.
Figure 39 is the table of explanation mould history management information.
Figure 40 for each instruction of explanation the table of mould traceability information.
Figure 41 is the table of explanation product flame.
Figure 42 is the table of explanation equalization Rule Information.
Figure 43 under the situation of explanation accumulated time management to the time diagram of the mould handling actual achievement and the relation between the timestamp of make-up machine.
Figure 44 provides one of resulting cause-effect relationship figure of operation analysis the figure of example for expression.
Figure 45 under the situation of explanation cumulative frequency management to the time diagram of the mould handling actual achievement and the relation between the timestamp of make-up machine.
Figure 46 is the time diagram of the relation between explanation mould handling and the warning.
Figure 47 is the figure of the notion of explanation equalization rule.
The process flow diagram of the processing when Figure 48 puts in storage for the payment of expression mould.
The process flow diagram of processing of Figure 49 during for the outbound of expression mould.
The process flow diagram of processing of Figure 50 during for the use of expression mould.
Figure 51 is the process flow diagram of the operation analyzing and processing of expression mould.
Figure 52 is the key diagram of the prompting example of expression information.
Figure 53 is all structural drawing of the job management system of present embodiment.
Figure 54 is the structural drawing of working space.
Figure 55 is the key diagram of the display frame example of expression display.
Figure 56 (a) is the figure of expression about the operation actual achievement example of operation W01, (b) is the figure of expression about the operation actual achievement example of operation W02.
Figure 57 is the process flow diagram about operator's information processing flow process of expression based on server.
Figure 58 for the expression instruction the time diagram of position and judged result thereof.
The figure that Figure 59 (a) distributes about the activity duration of instruction A01 for expression, (b) figure that distributes about the activity duration of instruction A02 for expression.
Figure 60 is relevant the 1st storage area of variation of job management system and the partial graph of two delivery management boxes.
Figure 61 is the structural drawing of expression job management system and job managing apparatus.
Figure 62 is the block scheme of the formation of expression job managing apparatus.
Figure 63 is the stereoscopic figure of one of the operation post of expression operating area example.
Figure 64 is the key diagram of one of the shown picture of display device in expression operation example.
Figure 65 is each the key diagram of operation actual achievement of the flow chart stored in the storage part of expression server.
Figure 66 is the process flow diagram of the step display of the operation progress of the job managing apparatus in the expression embodiment.
Figure 67 is the structural drawing of expression self-support type job managing apparatus.
Figure 68 is the process flow diagram of the step display of the operation progress of the job managing apparatus in the expression embodiment.
Figure 69 is for being provided with the structural drawing of the situation of job managing apparatus in the expression selection chassis.
Figure 70 is the process flow diagram of the step display of the operation progress of the job managing apparatus in the expression embodiment.
Figure 71 is arranged on the key diagram of the step under the situation of choosing in the chassis storage area for expression selection chassis.
Embodiment
Contrast accompanying drawing below, embodiments of the present invention are described.
" the 1st embodiment "
Fig. 1 is the structural drawing of the 1st embodiment of expression operation actual achievement collection system of the present invention.Operation actual achievement collection system has: the operation that writes the information of the job content that is used for determining the manipulating object article is determined with ID label 10; Task management box 20 with the input port 21 of when operation, dropping into the definite ID of using of operation label 10; And the side that is attached to task management box 20, reading operation is determined the information that this read to be sent to the ID tag reader 30 of operation actual achievement management devices 40 with ID label 10.Here, job content is an example with the assembling procedure of installing component 61 in circuit substrate 60.
Operation is determined to use the RFID wireless ID labels of using of noncontact such as (Radio frequency identification) with ID label 10, adds in the file of the instruction 11 that records flow chart.Operation is determined to store the information of the job content of determining the manipulating object article with in the ID label 10, for example the half-finished name of an article of product of workpiece order No, manufacturing or model, making number.In addition, as the details of the information of the job content of determining the manipulating object article, record the operator indication information during installing component 61, erection sequence of the kind of parts 61, number and parts specifically in circuit substrate 60.Instruction 11 is the files that record corresponding operator's assembling procedure.Specifically, be installed in the parts on the circuit substrate 60, be useful on various mounted component 61, put down in writing order (route, Le one ト) with the operation that generates 1 circuit substrate 60.CPU operation, CPU circumferential component operation, power supply operation, I/O interface operation are for example arranged.The operator can judge the order of flow chart by instruction 11.
ID tag reader 30, when having put into instruction 11 in the task management box 20, confirmed with operation and determined with after the communicating by letter between the ID label 10, read the information that the operation of being added in the instruction 11 determines to use ID label 10, determine with the start information of communicating by letter between the ID label 10 with operation to 40 transmissions of operation actual achievement management devices with communicator 31 from WLAN, and the information of the job content of definite manipulating object article.Communication has ID, the operation zero hour of task management box 20 in the start information.Determine the information of the job content of manipulating object article, the half-finished name of an article of product of workpiece order No, manufacturing or model, manufacturing number are for example arranged.In addition, ID tag reader 30, when task management box 20 has taken out instruction 11, determine with the disconnection of communicating by letter between the ID label 10 in case confirm with operation, just determine with the sign off information between the ID label 10 to 40 transmissions of operation actual achievement management devices and operation with communicator 31 from WLAN, and the information of the job content of definite manipulating object article.ID, the end of job moment that task management box 20 is arranged in the sign off information.Determine in the information of job content of manipulating object article that the half-finished name of an article of product of workpiece order No, manufacturing or model, making number are for example arranged.
In addition, ID tag reader 30 will be used for determining the information of the job content of manipulating object article, send to the control device 52 that is arranged in the assembling operation zone.In addition, be to send the information of the job content that is used for determining the manipulating object article to control device 52 here, but also can send to control device 52 from operation actual achievement management devices 40 from ID tag reader 30.
Control device 52 will be used for determining the information of WLAN with the job content of manipulating object article received in the communicator 51, be presented in the display device 50.Determine the information of the job content of manipulating object article, put down in writing operator's indication information during installing component 61 in circuit substrate 60, concrete is the erection sequence of kind, number and the parts of parts 61.
Control device 52 demonstrates the variety of components and the number of institute's mounted component 61 in the circuit substrate 60 in display device 50.The operator confirms shown content, and takes out corresponding parts 61 from spare parts kit 72 (with reference to Fig. 2), and parts 61 are installed on the circuit substrate 60.Install after the end, the operator presses switch set in the control device 52 53.So control device 52 sends to operation actual achievement management devices 40 with information, institute's mounted component information and the installation ending message of the circuit substrate 60 of assembling procedure through communicator 51.In addition, control device 52 receives after the signal of switch 53, just demonstrates variety of components and the number that the next one will be installed in the parts 61 in the circuit substrate 60 in display device 50.Afterwards too, send information, institute's mounted component information and the installation ending message of the circuit substrate 60 of assembling procedure.
In addition, after the installation of each parts finishes, send the installation ending message to operation actual achievement management devices 40, but after also can all finishing, send to operation actual achievement management devices 40 in the lump here at all installation procedures in 1 operating area.In this case, preferably allow install and contain time information in the ending message (timestamp timestamp), makes task management box 20 can obtain instruction 11 and drops into and take out matching constantly.
Operation actual achievement management devices 40, through WLAN has received information from ID tag reader 30 with communicator 41 after, also promptly received the communication start information, determined in task management recording portion 42, to carry out record after the information and sign off information of job content of manipulating object article.In addition, having received from the information of WLAN with communicator 51, also is after information, institute's mounted component information and the installation ending message of the circuit substrate 60 of assembling procedure, carries out record in task management recording portion 42.In received information, add time information (timestamp) and carry out record.Operation actual achievement management devices 40 can be according to the information from task management recording portion 42, and the activity duration by job content is managed.
Fig. 2 is the stereoscopic figure of one of the operation post of expression operating area example.The bottom of operation post 71 is provided with task management box 20, in order to allow the operator can be easily drop into instruction 11 when operation begins, and takes out when the end of job, and tilts to the place ahead of figure.By like this, the operator can also easily confirm the having or not of instruction 11 in the task management box 20.In addition, the input port 21 of task management box 20 preferably generally perpendicularly is positioned at the top.By like this, can allow the area that is provided with of task management box 20 minimize.
The top of operation post 71 is assembling operation zones of circuit substrate 60, and in addition, the place ahead of operator is provided with a plurality of spare parts kits 72.Display device 50 is arranged on the top of operation secondary station 73, the operator is according to the indication of assembling shown in the display device 50, from spare parts kit 72, take out parts 61, be installed on the circuit substrate 60, install after the end, by pressing the switch 53 in top a jiao that is arranged on operation post 71, finish 1 operation.
Next, contrast Fig. 3 and Fig. 4 describe action.
Fig. 3 is the process flow diagram of the step of expression operation actual achievement collection system.The operator of operating area accepts after the circuit substrate 60 that is added with instruction 11, drops into instruction 11 from the input port 21 of the task management box 20 of the bottom that is arranged on operation post 71.So the antenna (not shown) in ID tag reader 30 sends the electric wave that contains control signal.Operation is determined to receive the electric wave from ID tag reader 30 with the antenna in the ID label 10, and produces electromotive force by the resonance effect of antenna.The driven by power operation of passing through to be produced is determined to carry out necessary processing with the circuit in the ID label 10.This result is determined to go out with the antenna transmission of ID label 10 sides from operation.The antenna of the ID tag reader 30 by receiving this result receives electric wave, detects the input (step S101) of instruction 11.
Operation actual achievement management devices 40, with received determining with the start information of communicating by letter between the ID label 10 with operation, and the information of the job content of definite manipulating object article, be recorded in the task management recording portion 42 as the operation opening entry.At this moment, in received information, add time information (timestamp) and write down (step S103).
Control device 52 is determined that WLAN be presented at the information of the job content of manipulating object article in the display device 50 with received being used for of communicator 51, and installing component is indicated to the operator (step S104).
Control device 52 has detected after the pressing of switch 53, with assembling procedure information (for example A0001 of Fig. 4), installing component information (for example B0001 of Fig. 4) and installation ending message, send to operation actual achievement management devices 40 (step S105) through communicator 51.Operation actual achievement management devices 40 adds time information (timestamp) in received information, record (step S106) in the task management recording portion 42.
Control device 52 judges whether all process steps of instruction 11 finishes (step S107).Under the situation that operation is not finished, return step S104.Under the situation that all operations all are through with, enter step S108.
Operation actual achievement management devices 40 has received sign off information and is used for determining after the information of job content of manipulating object article from ID tag reader 30, in received information, add time information (timestamp), record (step S109) in the task management recording portion 42.By like this, finish the series of steps that the operation actual achievement is collected.
Fig. 4 collects the key diagram of data for the operation actual achievement that is write down in the expression task management recording portion.Job content A0001, after having put into instruction 11 in the task management box 20,9:00 begins operation in the moment, in case instruction 11 is taken out from task management box 20, just finishes operation at moment 9:35.In addition, the assembling procedure of job content A0002, after having put into another instruction 11a in the task management box 20,9:50 begins operation in the moment, in case instruction 11a is taken out from task management box 20, just finishes operation at moment 10:40.
The detailed content of job content A0001 is that each parts installation procedure has been recorded in the task management recording portion 42, for example the moment 9:05 that is installed in of part B 001 finishes, the moment 9:12 that is installed in of part B 002 finishes, the moment 9:15 that is installed in of part B 003 finishes, the moment 9:22 that is installed in of part B 004 finishes, and the moment 9:32 that is installed in of part B 005 finishes.Constantly between 9:32～moment 9:35, regard time of taking-up operation etc. of the mould of the inspection of job content or job content as.
By adopting present embodiment, owing to have: the operation that has write the information of the job content that is used for determining the manipulating object article is determined with ID label 10; Task management box 20 with the input port of when operation, dropping into the definite ID of using of operation label 10; And be installed in the task management box 20, reading above-mentioned operation determines with ID label 10, the information that this read is sent to the ID tag reader 30 of operation actual achievement management devices 40, therefore the operator is when operation begins, only operation is determined to put in the task management box 20 just passable with ID label 10, and, when the end of job, only operation is determined to take out just passable from task management box 20 with ID label 10.
" the 2nd embodiment "
Fig. 5 is the structural drawing of the 2nd embodiment of expression operation actual achievement collection system of the present invention.Formation shown in Fig. 5 is compared with the formation shown in Fig. 1, has increased the operator who writes the information that is used in task management box 20 determining the operator and has determined with ID label 80.The operator determines that the employee who is added on the operator demonstrate,proves in 81 with ID label 80, when operation begins, determines to drop into the instruction 11 of ID label 10 with having operation.In addition, below omit the explanation of the part identical with formation among Fig. 1.
Operation actual achievement management devices 40, receive definite with the start information of communicating by letter between the ID label 80 through WLAN from ID tag reader 30 with communicator 41 with the operator, and be used for determining in task management recording portion 42, carrying out record after operator's the information.In received information, add time information (timestamp) and carry out record.Operation actual achievement management devices 40 can be according to the information from task management recording portion 42, and the activity duration by the operator is managed.
Fig. 6 collects the key diagram of data for another operation actual achievement that is write down in the expression task management recording portion.Fig. 6 compares with Fig. 4, has increased operator's information.Operator MM0001 puts in the task management box 20 if the employee is demonstrate,proved 81, just begin operation at moment 9:00, takes out from task management box 20 if the employee is demonstrate,proved 81, just finish operation at moment 10:20.In addition, operator MM0002 puts in the task management box 20 if the employee is demonstrate,proved 81a, just begin operation at moment 10:21.By learning like this, the operator hands over to the next shift in the process of job content A0002.
By adopting present embodiment, because having the operation of the information that has write the job content that is used for determining the manipulating object article determines with ID label 10, the operator who has write the information that is used for determining the operator determines with ID label 80, have and when operation, drop into the definite task management box 20 of using the input port 21 of ID label 10 and the definite ID of using of operator label 80 of operation, and the side that is installed in task management box 20, reading operation is determined to determine with ID label 80 with the operator with ID label 10, the information that this read is sent to the ID tag reader 30 of operation actual achievement management devices 40, therefore the operator is when operation begins, only operation is determined to determine to put in the task management box 20 just passable with the operator with ID label 80 with ID label 10, and, when the end of job, only operation is determined to determine from task management box 20, to take out just passable with the operator with ID label 80 with ID label 10.
" the 3rd embodiment "
Fig. 7 is the structural drawing of the 3rd embodiment of expression operation actual achievement collection system of the present invention.Formation shown in Fig. 7 is compared with the formation shown in Fig. 5, and the operation that has increased the information that writes the flow chart that is used in task management box 20 determining the manipulating object article is determined with ID label 90.Fig. 7 shows in Fig. 5 and further to use the operation of the information that writes the flow chart that is used for determining the manipulating object article to determine with ID label 90, use operation to determine to determine to determine with ID label 90 simultaneously with ID label 80 and operation with ID label 10, operator, take out by carrying out its input in task management box 20, collect the method for operation actual achievement.In addition, below omit with Fig. 5 in the explanation of same section.
Operation determines with in the ID label 90, stores the data of the order that is used for determining the operation put down in writing in the instruction 11 shown in the 1st embodiment.Specifically, be installed in the parts in the circuit substrate 60, be useful on various mounted component 61, the order of the operation that is used for making 1 circuit substrate 60 is arranged.In the order of operation, for example be CPU operation, CPU circumferential component operation, power supply operation, I/O interface operation.
Operation actual achievement management devices 40 receives with operation from ID tag reader 30 with communicator 41 through WLAN and to determine with the start information of communicating by letter between the ID label 90, and is used for recording in the task management recording portion 42 after the information of definite operation.In received information, add time information (timestamp) and carry out record.Operation actual achievement management devices 40 can be according to the information from task management recording portion 42, and the activity duration by job content is managed.
Fig. 8 collects the key diagram of data for another operation actual achievement that is write down in the expression task management recording portion.Fig. 8 compares with Fig. 6, has increased the information of flow chart.Flow chart W0001, if operation is determined to put in the task management box 20 with ID label 90, just begin operation at moment 9:00, if operation is determined to take out from task management box 20 with ID label 90, just finish operation at moment 10:40.
Operator MM0001 puts in the task management box 20 if the employee is demonstrate,proved 81, just begin operation at moment 9:00, takes out from task management box 20 if the employee is demonstrate,proved 81, just finish operation at moment 9:40.In addition, operator MM0002 puts in the task management box 20 if the employee is demonstrate,proved 81a, just begin operation at moment 9:45, takes out from task management box 20 if the employee is demonstrate,proved 81a, just finish operation at moment 10:45.
Fig. 9 collects the key diagram of one of result example for expression operation actual achievement.In the task management recording portion 42,, write down that instruction No, operation begin as the collection parameter of operation actual achievement, the end of job, flow chart and operator's information.According to Fig. 9 as can be known, for example as the job content A0001 of one of all flow chart W0001, on May 10th, 2006, by operator MM0001,9:00 began operation in the moment, finished at moment 9:35.In addition, job content A0002 as can be known, on May 10th, 2006, by operator MM0002,9:50 began operation in the moment, finished operation at moment 10:40.
Figure 10 is the key diagram of one of the display frame of the display device in expression operation example.In the display frame of display device 50, demonstrated instruction numbering 54, instruction content 54a (comprising the half-finished model of the product that will make, the name of an article and number), assembling indication information 54b, operation ID55, operator ID56, finished number 57, end of job during day 58 and operation constantly 59 in detail when operation begins day.Among instruction numbering 54, instruction content 54a and the assembling indication information 54b, demonstrated operation and determined the information (for example A0001 of Fig. 8) of job content that is used for definite manipulating object article with ID label 10, with and details.Among the operation ID55, demonstrated the information (for example W0001 of Fig. 8) of definite operation of the definite ID of using of operation label 90.Among the operator ID56, demonstrated the operator and determined to use ID label 60 tailor-made dealer's information (for example MM001 of Fig. 8) really.
The end of job was during day in 58 when operation began day, demonstrated operation is determined to put into the moment in the task management box and the moment of taking out with ID label 10 from the task management box.Finish number 57 and demonstrate to have finished and make several in 1 of the number, when the step of assembling indication information 54b was through with fully, control device 52 demonstrates finished number.In the operation moment 59, demonstrate the finish time of each step in detail, control device 52 demonstrates the moment of supressing switch 53 (with reference to Fig. 2).Like this, the operator can be according to the indication of the display frame job content of display frame 50, while confirm to carry out operation.
By adopting present embodiment, owing to have: the operation that has write the information of the job content that is used for determining the manipulating object article is determined with ID label 10; The operation that has write the information of the flow chart that is used for determining the manipulating object article is determined with ID label 90; The operator who has write the information that is used for determining the operator determines with ID label 80; Have the definite ID of using of input operation label 10, the definite task management box 20 of using the input port 21 of ID label 90 and the definite ID of using of operator label 80 of operation when operation; And the side that is installed in task management box 20, reading operation is determined with ID label 10, operation is determined with ID label 90, and the operator determines with ID label 80, the information that this read is sent to the ID tag reader 30 of operation actual achievement management devices 40, therefore the operator is when operation begins, only operation is determined with ID label 10, operation is determined with ID label 90, and the operator determines to put in the task management box 20 just passable with ID label 80, and, when the end of job, only operation is determined with ID label 10, operation is determined with ID label 90, and the operator determines to take out just passable from task management box 20 with ID label 80.
" the 4th embodiment "
Figure 11 is used for to assembling the key diagram of the method for notifying with the parts supply for expression.Be in the operation of operator's installing component 61 in circuit substrate 60, need the situation of the supply of parts 61.In this case, the operator can determine to put in the task management box 20 with ID label 62 by the parts that will be placed in the spare parts kit 72, notifies operation actual achievement management devices 40.
Figure 11 compares with Fig. 2, and the structure of spare parts kit 72 is changed, and has adopted the compensation process of double-contracting (doublepackage) method as parts 61.Also promptly, spare parts kit 72 is made of spare parts kit 72a and spare parts kit 72b, puts into identical parts 61.
In case the spare parts kit 72a sky of front, if the parts that the operator will be placed among the spare parts kit 72a are determined to put in the task management box 20 with ID label 62, ID tag reader 30 just sends with the parts of being put into to be determined with the start information of communicating by letter between the ID label 62, and parts are determined the component information that is used for determining parts 61 with ID label 62.For example there are ID, the parts of task management box 20 to supply with request constantly in the communication start information.Kind, name of parts, number that parts are for example arranged in the component information.
Operation actual achievement management devices 40 receives with parts from ID tag reader 30 with communicator 41 through WLAN and to determine with the start information of communicating by letter between the ID label 62, and after the component information, records in the task management recording portion 42.In received information, add time information (timestamp) and carry out record.Preferred operation actual achievement management devices 40 is judged that these parts are consumed in this operation post 71, and is notified the augmentation requests of these parts to the parts distributor.Method to parts distributor notice can send to the portable terminal that the parts distributor is had with ID, the piece number of parts, name of parts, the number of task management box 20.
By adopting present embodiment, the operator installs when use parts at needs, only parts need be determined to put in the task management box 20 with ID label 62 just passable, and allows the operator make burdens such as the parts supply petition.
In the above-described embodiment,, operation is determined to determine to determine to determine to be illustrated with ID label 62 with ID label 90 and parts with ID label 80, operation with ID label 10, operator as the ID label of putting in the task management box 20.But the ID label is not limited in operation to be determined to determine to determine to determine with ID label 62 with ID label 90 and parts with ID label 80, operation with ID label 10, operator.For example also have the operating area of determining the operating area to determine to use the ID label.In addition, can also use traceability management ID label.Traceability management is with in the ID label, for according to manufacturing sequence number or make lot number and distribute and make date or relevant manufacturing installation etc., or judges whether it is that same manufacturings is historical, need record in advance and be used for finding out the traceability information of making history.Essential information in this traceability information is the information that this product of expression which type of parts is made of, and then is the individual identification information of the parts of actual use.Also promptly, basic traceability information is so-called components list (BOM:Bill ofMaterials), is the title pattern of parts of each manufacture and manufacturing sequence number or makes lot number.And then, can also contain the information of the job content of determining the manipulating object article or the information of definite operating area.
And then, in the embodiment, be provided with ID tag reader 30 in the side of task management box 20, but also can adopt ID label read and write-in apparatus, when the end of job, from operation actual achievement management devices 40 information that is write down the task management recording portion 42 is sent to ID label read and write-in apparatus, and be written to operation and determine with in the ID label 10.By like this, can in determining with ID label 10, operation keep operation actual achievement management information.
As other embodiments, suppress IT investment in the manufacturing scene, make the active loss cost that exceeded the standard original cost visual, and by visual suitableization (QAN Quality Amelionrate Notice) that promotes activity in production.Also promptly, visual to the part of implementing manufacturing process also, by minimal IT system investment, can realize that the relevant IT system of activity of the extension of company interest describes.
Below, the contrast accompanying drawing describes this embodiment.
Figure 12 is the key diagram of the location of the operation of reforming in the expression manufacturing process.Be conceived to manufacturing cost,, flow chart be separated into regular cost generation line 2100 and cost depletions generation line 2200 in order to describe.Here, the manufacturing line of manufacturing line employing circuit substrate as an example.
Regular cost generation line 2100 in order to produce product, is at first bought necessary parts according to order.Paid after these parts, the accepting authority of delivery is single according to buying, and receives and buys article, implements receiving check simultaneously and carry out an acceptance inspection (step S2110).The storage box of depositing these parts is put in storage in the goods, materials and equipments warehouse, and be stored on given shelf etc. and take care of (step S2111).
Next, the dispensing responsible official is divided into fraction and taking-up with indicated built-up member according to the dispensing guiding book from the storage box in parts warehouse, be transported to the manufacturing shop of making line, and dispensing is to operation post (step S2112).Here, built-up member is meant the necessary parts of assembling making product (assembling), in other words, is to constitute the parts of making.In case with the rack for assembly unit of given parts dispensing, make the responsible official, carry out half-finished assembling (SUB assembling) (step S2113) just according to production director book (instruction) to the manufacturing shop.
Make the responsible official and finished after the assembling of built-up member indicated in the production director book (making instruction), the overlooker checks (step S2114).After having checked, semi-manufacture are put in storage in the semi-manufacture warehouse, and leave on given shelf etc. and take care of (step S2115) by the dispensing responsible official.The dispensing responsible official gets all the semi-manufacture (kit dispensing) of given number ready, and is transported to total composing room (step S2116).Next, in case, make the responsible official, carry out total assembling (step S2117) of product just according to production director book (instruction) with the rack for assembly unit of given semi-manufacture dispensing to the manufacturing shop.
Make the responsible official and finished after total assembling indicated in the production director book (instruction), the overlooker finishes inspection (step S2118).The dispensing responsible official puts the product of passed examination (step S2119) in the product warehouse in storage.Maintenance person regularly maintains (step S2120) to the product in product warehouse, just maintains (step S2121) by place under repair if desired.It more than is common regular cost generation line 2100.
Cost depletions generation line 2200 clearly in the inspection in manufacturing process's process or the review of operations exists under the condition of poor in the product semi-manufacture of manufacturing, is used for eliminating this bad operation.For example, if learn the installation that the IC parts have taken place bad (scolding tin deficiency etc. is installed), just add scolding tin at this corresponding position.The IC parts install bad and situation that pin IC fractures under because these IC parts are carried out solder, therefore need to remove the scolding tin of these IC parts, and congener new IC parts be welded to corresponding place once more.Removing bad essential factor for like this product semi-manufacture, is the operation of normal state with product modification, is called (rework) operation of reforming.What carry out this operation of reforming is the operation of reforming.Among Figure 12, step S2210 and step S2220 are corresponding steps.
Some enterprise and the indeterminate differentiation operation of reforming, common operation and the above-mentioned operation of reforming (correction operation) are all handled at same in-process.In order to measure cost depletions, the common operation differentiation and the operation differentiation of reforming are being carried out need clearly distinguishing under the situation of same management.
Figure 13 is the key diagram by the cost of operation of expression manufacturing cost.The operation of the manufacturing line of Figure 12 has been shown in the transverse axis, parts dispensing operation, SUB assembling procedure are arranged, has checked operation, kit dispensing operation (comprising that here semi-manufacture are in the warehouse-in outbound in semi-manufacture warehouse and to the dispensing operation of total composing room), total assembling procedure, finish and check operation (comprising the product warehousing that the to have checked operation in the product warehouse here).The longitudinal axis is represented the accumulation cost of each operation.Check in the operation, reform if desired, just produce based on operation and the cost depletions 2211 that reexamines reformed.In addition, need in the inspection to reform, just produce based on operation and the cost depletions 2221 that reexamines reformed if finish finishing of product.Finally, all cost of products have increased cost depletions 2211,2221.Therefore, high-precision measuring cost depletions 2211,2221 is extremely important.
Figure 14 is the reform structural drawing of mensuration system of expression.The mensuration of reforming system has the instruction of reforming issue terminal 2010, operator's entry terminal 2020, database server 2030 and manager terminal 2040.Instruction issue terminal 2010, operator's entry terminal 2020, database server 2030 and the manager terminal 2040 reformed is connected through LAN networks 2050 such as (Local Area Network).
The instruction issue terminal 2010 of reforming is to check that operation checks in the operation with finishing, in the time of need reforming, the issue instruction terminal, the login product of reforming in the instruction storage part 2031 of reforming of database server 2030.Be used for implementing the product of the reforming login reform operation (correction operation), be meant if give and be used for discerning the half-finished piece number of product, form, individual lot number No or No in proper order, just with its login.And then also the instruction No of the object of inspection, the bad phenomenon of being found, poor prognostic cause, bad number etc. have been carried out in login.
The instruction issue terminal 2010 of reforming has information treatment part 2011, keyboard 2013, display device 2014, IC tag read write line 2015 and printer 2016.Have in the information treatment part 2011 issue be used for implementing reforming operation instruction instruction distribution unit 2012, according to the indication of instruction distribution unit 2012, by the printer 2016 outputs instruction 2060 of reforming.In addition, IC tag read write line 2015 according to the indication from instruction distribution unit 2012, is written to definite the using in the IC tag 2061 of reforming with the information of determining to reform.Determine that the information of reforming for example is reform instruction No, the half-finished piece number of product, the number of reforming.Reform and determine to use RFID noncontact radio frequency IC tags such as (Radiofrequency identification), add in the file of the instruction 2060 of reforming with IC tag 2061.
Operator's entry terminal 2020 has: the management box 2021 of reforming that is provided with input port 2023, with be arranged on the side of reforming management box 2021, reading reforms determines with IC tag 2061, and the information that this read is sent to the IC tag reader 2022 of database server 2030.
The management box 2021 of reforming is when the beginning of the operation of reforming, and puts into the box of the instruction 2060 of reforming.Operation finishes in case reform, and operator's instruction 2060 of just will reforming takes out from the management box 2021 of reforming, and interpolation sends to the inspection operation from the instruction 2060 of reforming that the product of reforming are the circuit substrate to be taken out.
IC tag read write line 2022, when the instruction 2060 of will reforming has been put in the management box 2021 of reforming, confirmed with reforming and determined with after the communicating by letter between the IC tag 2061, read reforming of being added in the instruction 2060 of reforming and determine to use the information of IC tag 2061, to database server 2030 send with reform definite with the start information of communicating by letter between the IC tag 2061, and the information of determining the flow chart of the product of reforming.Communication has ID, the operation zero hour of the management box 2021 of reforming in the start information.Determine the information of the flow chart of the product of reforming, the sequence number (No) of the instruction 2060 of reforming, the half-finished piece number of product of manufacturing, the number of the product of reforming are for example arranged.In addition, IC tag read write line 2022, taking out from the management box 2021 of reforming when reforming instruction 2060, determine with the disconnection of communicating by letter between the IC tag 2061 in case confirm with reforming, just send with reforming to database server 2030 and determine sign off information between the usefulness IC tag 2061 and the information of determining the flow chart of the product of reforming.ID, the end of job moment that the management box 2021 of reforming is arranged in the sign off information.Determining for example has the No of the instruction 2060 of reforming, the half-finished piece number of product of manufacturing, the number of the product of reforming in the information of flow chart of the product of reforming.
In addition, can in the management box 2021 of reforming, drop into a plurality of IC tag.Other IC tag for example have the operator who has write the information that is used for determining the operator to determine with IC tag 2062.IC tag read write line 2022, when the operator determines with IC tag 2062 quilt inputs, the reading operation person determines the information with IC tag 2062, determine with the start information of communicating by letter between the IC tag 2062 with the operator to database server 2030 transmissions, and definite operator's information (for example the operator of Figure 17 (b) numbers 20233).In the communication start information, for example there is ID, the operation zero hour of the management box 2021 of reforming.In addition, IC tag read write line 2022, when having taken out the definite usefulness of operator IC tag 2062 from the management box 2021 of reforming, determine with the disconnection of communicating by letter between the IC tag 2062 in case confirm with the operator, just send and the definite sign off information of using between the IC tag 2062 of operator to database server 2030, and definite operator's information.ID, the end of job moment that the management box 2021 of reforming is for example arranged in the sign off information.
The log-on message that book issue terminal 2010 is given instruction in database server 2030 deadweight in the future stores in the instruction storage part 2031 of reforming.In addition, in the database server 2030, received from the information of IC tag read write line 2022 also promptly communicate by letter start information, determine to store in the instruction storage part 2031 of reforming after the information and sign off information of flow chart of the product of reforming.In received information, add the time information (timestamp) comprise the date line item of going forward side by side.The cost depletions arithmetic processing section 2033 of database server 2030, according to the information of the instruction storage part 2031 of reforming, for example calculate by the instruction of reforming the activity duration, and operation result stored in the cost depletions storage part 2032 of reforming.
Figure 15 is the expression stereoscopic figure of one of operation post example in workshop that reforms.The bottom of operation post 2071 is provided with the management box 2021 of reforming of operator's entry terminal 2020, is provided with IC tag read write line 2022 in the management box 2021 of reforming.The management box 2021 of reforming in order to allow the operator can easily drop into instruction 2060 when operation begins, and takes out when the end of job, and tilts to the place ahead of figure.By like this, operator having or not of the instruction 2060 of reforming in the management box 2021 of can also easily confirming to reform.In addition, the input port 2023 of task management box 2021 preferably slightly vertically is positioned at the top, by like this, can allow the area that is provided with of task management box 2021 minimize.
The top of operation post 2071 is that the product of reforming are the assembling operation zone of circuit substrate 2074, and in addition, the place ahead of operator is provided with a plurality of spare parts kits 2072.Display device 2076 is arranged on the top of operation secondary station 2073, and demonstrating reforms determines to use the information of IC tag 2061.The operator carries out the correction operation of circuit substrate 2074 according to information shown in the display device 2076.In addition, under the situation of the replacement that needs parts, from spare parts kit 2072, take out parts 2075, be installed on the circuit substrate 2074.
In addition, be provided with here and reform management box 2021, when reforming operation, can collect the operation actual achievement and do not bring burden to the operator as operator's entry terminal 2020.Can also adopt the PC (Personal Computer) that is connected with network 2050 as other operator's entry terminals 2020.Received the instruction of reforming the operator, begin in order to declare operation, and carry out the selection of the indicated instruction 2060 of reforming and the operation that operation begins in display device 2076.In addition, also carry out the operation of the end of job during end of job.
Next, contrast Figure 16～Figure 19 describes job order.
Figure 16 is the reform key diagram of one of input picture example of instruction issue terminal of expression.During the necessity that in checking operation, taken place to reform, the login that the overlooker reforms operation from the instruction input picture 2080 of reforming of the display device shown in Figure 16 2014.Specifically, import instruction numbering 2081, piece number 2082, the name of an article 2083, number 2084, and from drop-down menu 2085, be selected to the reason (for example, the 2055:IC pin fractures, and 2056: the connector pin fractures) of essential factor.In addition, if provided manufacturer pattern 2086, be used for the lot number 2087 and the serial number 2088 of solid identification, then can login.After login was finished, the overlooker pressed login button 2090, and input information is logined (storage) in database server 2030.One of the storage data of being stored in the database server 2030 example has been shown among Figure 17 (a).In addition, the overlooker will cancel in login process under the situation of login content, presses cancel button 2091.
After the login of the operation of reforming was finished, the overlooker pressed instruction issue button 2093, and instruction distribution unit 2012 is exported the instruction 2060 of reforming.In addition, the overlooker supresses after the IC tag issue button 2094, and instruction distribution unit 2012 will be used for determining that the information of the flow chart of the product of reforming is written in the IC tag.In addition, can in appendix, put down in writing the detailed situation of check result, particularly preferably put down in writing under the situation of reason improperly can't determining.
Can't determine to get started the correction operation basically under the situation of reason improperly.Therefore need send to bad investigation portion bad existing product are carried out the request that bad analysis is discussed.Bad investigation portion establishes investigating and the reason solution of poor prognostic cause, at first begins to revise operation.When poor prognostic cause and reason solution had been distinguished by bad investigation portion, the instruction 2060 of will reforming was distributed to corresponding countermeasure portion.Before can issuing the instruction 2060 of reforming, need half-finished this batch of this product or this order product are taken care of respectively, do not mix with normal product semi-manufacture.At this moment, the overlooker supresses after the temporary transient save button 2092, just input information is temporarily signed in in the database server 2030.
Figure 18 is the reform process flow diagram of determination data storing step of operation of expression.The operator of operating area (make responsible official) has accepted after the circuit substrate 2074 that is added with the instruction 2060 of reforming, and drops into the instruction 2060 of reforming from the input port 2023 of the management box 2021 of reforming that is arranged on operation post 2071 bottoms.So the antenna (not shown) in IC tag read write line 2022 sends the electric wave that contains control signal.Reform and determine, by the resonance effect generation electromotive force of antenna with the electric wave of the reception of the antenna in the IC tag 2061 from IC tag read write line 2022.The driven by power of passing through to be produced is reformed definite with the circuit in the IC tag 2061, carries out necessary processing.This result is determined to go out with the antenna transmission of IC tag 2061 sides from reforming.The antenna of the IC tag read write line 2022 by receiving this result receives electric wave, detects the input (step S2301) of the instruction 2060 of reforming.In addition, same IC tag read write line 2022 in case the operator determines to be dropped into IC tag 2062, just detects the input that the operator determines to use IC tag 2062.
IC tag read write line 2022, read detected reforming and determine to use the information of IC tag 2061, to database server 2030, send with reforming and determine with the start information of communicating by letter between the IC tag 2061, and the information (step S2302) of determining the flow chart of the product of reforming.In addition, read the information that detected operator determines to use IC tag 2062 equally,, send with the operator and determine with the start information of communicating by letter between the IC tag 2062 to database server 2030, and definite operator's information.
IC tag read write line 2022, every given time implements once to determine with communicating by letter between the IC tag 2061 with reforming, under the situation that in preset time, can't confirm to communicate by letter, detect the operator and from the input port 2023 of the management box 2021 of reforming, taken out the instruction 2060 (step S2304) of reforming.IC tag read write line 2022 is to database server 2030 transmissions and definite sign off information of using between the IC tag 2061 of reforming.In addition, same, from the input port 2023 of the management box 2021 of reforming, taken out the operator and determined detecting the operator with after the IC tag 2062, send with the operator to database server 2030 and determine to use sign off information between the IC tag 2062.
Next, the object lesson to institute's canned data in the database server 2030 describes.
Have a guide look of and the key diagram of one of the instruction operation actual achievement tabulation example of reforming by instruction for expression is reformed for Figure 17.Figure 17 (a) is the instruction guide look of reforming, and Figure 17 (b) is the instruction operation actual achievement tabulation of reforming.The instruction storage part 2031 of reforming, the information that storage is sent from reform instruction issue terminal 2010 and operator's entry terminal 2020.
Shown in Figure 17 (a), the instruction of reforming guide look is by No (login No), the instruction No that reforms, product or half-finished piece number, the number of reforming, the essential factor of reforming, workshop No, start time, the concluding time of reforming and operator's the parameter of reforming, tabulation, according to transmission data, store login No, the instruction No that reforms, product or half-finished piece number, the number of reforming and the essential factor of reforming from the instruction issue terminal 2010 of reforming.
Shown in Figure 17 (b), the instruction operation actual achievement of reforming tabulation according to the instruction guide look of reforming, has been added the transmission data from operator's entry terminal 2020.Specifically, according to the ID of the management box 2021 of reforming of communication start information, decision workshop No is made as the operation of communication start information the zero hour and reforms the start time (for example 0604211412 expression 14: 12 on the 21st April in 2006).In addition, with the end of job moment of sign off information, regard the concluding time of reforming as.And then, according to the information decision operator numbering of determining the operator.
Figure 19 is for representing one of the instruction operation cost depletions tabulation routine key diagram of reforming.The instruction operation cost depletions of reforming tabulation according to the computing fill order of manager terminal 2040, is carried out calculation process by cost loss arithmetic processing section 2033, produces tabulation.Cost depletions arithmetic processing section 2033, the data according to the operation actual achievement of reforming of the instruction storage part 2031 of reforming is tabulated calculate cost depletions, generate the instruction operation cost depletions tabulation of reforming, and store in the loss list storage portion 32 of reforming.For example, be under the situation of 060421-1 at the instruction No that reforms, the activity duration is 4 hours 1 minute (241 minutes), and the operation unit price 83.3 (yen) of per minute be multiply by the activity duration, then cost depletions is 20,075 (yen).
As shown in figure 19, in the instruction operation cost depletions of the reforming tabulation, in the instruction operation actual achievement tabulation of reforming, activity duration, operation unit price, cost depletions have further been increased.By this tabulation, for example can to product or half-finished piece number, bad essential factor (essential factor of reforming), bad time of origin band/during analyze.
As the application method of the data of being stored in the cost depletions storage part 2032 of reforming, can list following several.
(1) the reform total of the actual achievement of reforming of half-finished each the model name piece number of object product distributes with the operation frequency of reforming
(2) the half-finished operation frequency by period of object product distribute (every month, weekly etc.) of reforming
(3) the object product of reforming is half-finished by bad essential factor or by the generation frequency and the temporal alteration trend of bad essential factor code
(4) the reform total (parts are bad, operation is bad, design reasons bad) of half-finished each the bad classification of object product
(5) parts in bad by manufacturer, by the total and the temporal alteration trend of manufacturer's piece number
(6) operation by the operator bad generation frequency of operation in bad adds up to
(7) reform accumulative total activity duration (be in some cases amount of money radix amount to) of the number of working processes
(8) defective products is to the rate of sending of next operation (have or not because of what deliver to that next operation causes and retreat operation, repeat operation)
(9) yield rate is calculated (operation of reforming drops into number/whole production numbers)
In addition, become possible production improvement activity or product quality raising activity, can list following several by calculating above-mentioned information.
(A) in the product semi-manufacture that yield rate is lower, to the raising of the level of being checked of the parts that become its reason
(B) in the product semi-manufacture that yield rate is lower, the component manufacturer of the parts that become its reason is appraised and decided
(C) in the product semi-manufacture that yield rate is lower, to the improvement of the operational method that becomes its reason
(D) in the product semi-manufacture that yield rate is lower, to the improvement of the production technology that becomes its reason
By adopting present embodiment, the mensuration of reforming system has: in the manufacturing process of product, taken place reforming during operation that the said goods is reformed, the instruction reformed of issue instruction body release (the instruction issue terminal 2010 of for example reforming), be used for logining the input mechanism (for example operator's entry terminal 2020) of the actual achievement of reforming, be used for managing the actual achievement database of information of reforming (for example database server 2030), and the searching mechanism (for example manager terminal 2040) of retrieving above-mentioned database for the actual achievement information of reforming is monitored by monitor item, therefore bad by collecting the parts that taken place in the manufacture process, operation is bad, poorly designed solution the number of working processes (operation of reforming operation actual achievement) can allow the essential factor of inhibition interests visual.In addition, a counterweight is done operation and is carried out IT system investment, rather than with manufacturing process all as object, just can allow the essential factor of inhibition interests visual.And then, by making the cost depletions that suppresses interests visual, can support the promotion of the activity in production (improvement activity) of the cost that is used for reducing the wastage.
The product that is produced in the inherent manufacturing process of manufacturing industry is improper, for example improper, parts with parts install improperly be that the operation of representative is bad, bad being brought to of the design of the design phase of the upstream that is in manufacture process make on-the-spot produces bad etc., is regardless of the phenomenon that all might take place in which type of manufacturing industry.Because of the unit price of the product of manufacturing or the easness of the operation of reforming in the bad countermeasure, sometimes can consider not to reform but abandon to bad product has taken place, if but reflected on oneself current environmental problem etc., then defective work also should develop towards the direction that reduces.
Manufacturing example has automobile, motor exact instrument etc. to finish the field of product manufacturing, parts manufacturing.Certainly, fields such as medicine, food also are objects, but revise the operation of product by the operation of reforming, because of open date etc. former thereby limited.
The contrast accompanying drawing describes other embodiments of the present invention below.
Figure 20 is the structural drawing of expression operation actual achievement collection system.Operation actual achievement collection system has instruction issue terminal 3010, operator's entry terminal 3020, database server 3030 and manager terminal 3040.Instruction issue terminal 3010, operator's entry terminal 3020, database server 3030 and manager terminal 3040 are connected through LAN networks 3050 such as (Local Area Network).
The information of determining job content for example is the half-finished name of an article of product of instruction numbering, manufacturing or model, manufacturing number.Details as the information of the job content of determining the manipulating object article, record operator's assembly information during installing component 3075 (with reference to Figure 21) in circuit substrate 3074 (with reference to Fig. 2), concrete is the erection sequence of kind, number and the parts of parts 3075.
Operator's entry terminal 3020 has: the task management box 3021 that is provided with input port 3023, with the side that is arranged on task management box 3021, reading operation is determined with IC tag 3061, and the information that this read is sent to the IC tag reader 3022 of database server 3030.
IC tag read write line 3022, when having put into instruction 3060 in the task management box 3021, confirmed to determine with after the communicating by letter between the IC tag 3061 with operation, read the information that the operation of being added in the instruction 3060 determines to use IC tag 3061, determine with the start information of communicating by letter between the IC tag 3061 with operation to database server 3030 transmissions, and the information of definite job content.Communication has ID, the operation zero hour of task management box 3021 in the start information.Determine the information of job content, instruction numbering, the half-finished piece number of product of manufacturing, the making number of instruction 3060 for example arranged.In addition, IC tag read write line 3022, when task management box 3021 has taken out instruction 3060, determine with the disconnection of communicating by letter between the IC tag 3061 in case confirm with operation, just send and the definite sign off information of using between the IC tag 3061 of operation to database server 3030, and the information of definite job content.ID, the end of job moment that task management box 3021 is arranged in the sign off information.Determine in the information of job content that instruction numbering, the half-finished piece number of product of manufacturing, the making number of instruction 3060 for example arranged.
In addition, can in task management box 3021, drop into a plurality of IC tag.Other IC tag for example have the operator who has write the information that is used for determining the operator to determine with IC tag 3062.IC tag read write line 3022, when the operator determines with IC tag 3062 quilt inputs, the reading operation person determines the information with IC tag 3062, determine with the start information of communicating by letter between the IC tag 3062 with the operator to database server 3030 transmissions, and definite operator's information (for example operator M0001 of Figure 25).Communication start information in, for example have task management box 3021 ID, communication the zero hour.In addition, IC tag read write line 3022, when having taken out the definite usefulness of operator IC tag 3062 from task management box 3021, determine with the disconnection of communicating by letter between the IC tag 3062 in case confirm with the operator, just send and the definite sign off information of using between the IC tag 3062 of operator to database server 3030, and definite operator's information.ID, the sign off moment that task management box 3021 is for example arranged in the sign off information.
Database server 3030 is the log-on message of self-indication book issue terminal 3010 in the future, stores in the instruction storage part 3031.In addition, in the database server 3030, received from the information of IC tag read write line 3022 and also promptly communicated by letter after start information, the information of determining job content and the sign off information, stored in the instruction storage part 3031.In received information, add and to comprise that the time information (timestamp) of date stores.In the time information of being stored in the instruction storage part 3031, there is the sign off that contained in communication zero hour that communication contained in the start information, the sign off information constantly and be added on time information (timestamp) in the received information.Be added on the time information (timestamp) in the received information, can be as the communication zero hour and sign off backup constantly.In addition, the information that is sent from IC tag read write line 3022, do not contain under the situation of time information, be added on the time information (timestamp) in the received information, be used for received management of information.The arithmetic processing section 3033 of database server 3030, according to the information of instruction storage part 3031, for example calculate by instruction the activity duration, operation result is stored in the task management storage part 3032.
Figure 21 is the stereoscopic figure of one of the operation post of expression operating area example.The bottom of operation post 3071 is provided with the task management box 3021 of operator's entry terminal 3020, is provided with IC tag read write line 3022 in the task management box 3021.Task management box 3021 in order to allow the operator can be easily drop into instruction 3060 when operation begins, and takes out when the end of job, and tilts to the place ahead of figure.By like this, the operator can also easily confirm the having or not of instruction 3060 in the task management box 3021.In addition, the input port 3023 of task management box 3021 preferably generally perpendicularly is positioned at the top, by like this, can allow the area that is provided with of task management box 3021 minimize.
The top of operation post 3071 is assembling operation zones of circuit substrate 3074, and in addition, the place ahead of operator is provided with a plurality of spare parts kits 3072.Display device 3076 is arranged on the top of operation secondary station 3073, demonstrates the information that operation determines to use IC tag 3061.The operator carries out the operation of circuit substrate 3074 according to information shown in the display device 3076.
In addition, task management box 3021 is set here, can collects the operation actual achievement and do not bring burden to the operator as operator's entry terminal 3020.Can also adopt the PC (Personal Computer) that is connected with network 3050 (with reference to Figure 20) as other operator's entry terminals 3020.Received the operator of instruction 3060, begun, and carried out the selection of indicated instruction 3060 and the operation that operation begins in display device 3076 in order to declare operation.In addition, also carry out the operation of the end of job during end of job.
Next, contrast Figure 22～Figure 26 describes the step of operation actual achievement collection.
Figure 22 is the key diagram of one of the input picture of expression instruction issue terminal example.Produced the issue instruction in case of necessity, instruction issue person carries out the login of job content from the instruction of display device 3014 (with reference to Figure 20) input picture 2080.Specifically, from each input field input instruction numbering 3081, instruction content 3082 (the half-finished model of product, the name of an article and the number that comprise manufacturing) and operation ID3083.In addition, operator's installation step and the job content from each input field input assembling indication information 3084.For example, among the assembly number B001 " Parts001 assembling ", among the assembly number B002 " Parts002 assembling ".The points for attention of assembling indication information etc. have been put down in writing in the appendix 3085.After login was finished, instruction issue person pressed login button 3090, and input information login (storage) is arrived in the database server 3030 (with reference to Figure 20).In addition, instruction issue person will cancel in login process under the situation of login content, presses cancel button 3091.In addition, instruction issue person will preserve in input process under the situation of input content, presses temporary button 3092.
Instruction after login finishes, when instruction issue person pressed instruction issue button 3093, instruction distribution unit 3012 (with reference to Figure 20) was just exported instruction 3060.In addition, the overlooker supresses after the IC tag issue button 3094, and instruction distribution unit 3012 will be used for just determining that the information of job content is written in the IC tag.
Figure 23 collects the process flow diagram of the storing step of data for expression operation actual achievement.As shown in figure 21, the operator of operating area has received after the circuit substrate 3074 that is added with instruction 3060, drops into instructions 3060 from the input port 3023 of the task management box 3021 that is arranged on operation post 3071 bottoms.IC tag read write line 3022 sends the electric wave that contains control signal every preset time from the antenna (not shown) in the IC tag read write line 3022, judges have or not (the step S3101) of instruction input.In addition, among the step S3101, the electric wave that contains control signal also can send continuously from the antenna (not shown) in the IC tag read write line 3022.
Operation is determined with the electric wave of the reception of the antenna in the IC tag 3061 from IC tag read write line 3022, by the resonance effect generation electromotive force of antenna.The driven by power operation of passing through to be produced is determined to carry out necessary processing with the circuit in the IC tag 3061.This result is determined to go out with the antenna transmission of IC tag 3061 sides from operation.IC tag read write line 3022, the antenna by IC tag read write line 3022 receives the electric wave that is sent, and detects the input (step S3101 is) of instruction 3060.IC tag read write line 3022 can't detect under the situation of input of instruction 3060, enter step S3101 not.In addition, same, IC tag read write line 3022 in case the operator determines to be dropped into IC tag 3062, just detects the input that the operator determines to use IC tag 3062.
IC tag read write line 3022, read the information that detected operation determines to use IC tag 3061, to database server 3030, send the IC tag information that drops into and promptly determine with the start information of communicating by letter between the IC tag 3061 with operation, and the information of definite job content (step S3102).In addition, same, read the information that detected operator determines to use IC tag 3062, to database server 3030, send with the operator and determine with the start information of communicating by letter between the IC tag 3062, and definite operator's information.
IC tag read write line 3022, every given time implements once to determine with communicating by letter between the IC tag 3061 with operation, can confirm under the situation of communicating by letter, do not detect the operator instruction 3060 is taken out (step S3104 from the input port 3023 of task management box 3021, not), under the situation that in preset time, can't confirm to communicate by letter, detect the operator and from the input port 3023 of task management box 3021, taken out instruction 3060 (step S3104 is).IC tag read write line 3022, to database server 3030 send IC tag take out information also promptly and operation determine with the sign off information between the IC tag 3061 the and information of definite job content (step S3105).In addition, equally, IC tag read write line 3022 has taken out the operator and has determined with after the IC tag 3062 detecting the operator from the input port 3023 of task management box 3021, send and the definite sign off information of using between the IC tag 3062 of operator to database server 3030, and definite operator's information.
Figure 24 collects the key diagram of data for the operation actual achievement that is write down in the expression instruction storage part.Job content A0001, when putting into instruction 3060 in the task management box 3021,9:00 is as the communication start information constantly in storage, and when instruction 3060 was taken out from task management box 3021, the storage moment, 9:35 was as sign off information.And then, job content A0001, when putting into instruction 3060 in the task management box 3021 once more, the storage moment, 9:50 was as the communication start information, when instruction 3060 was taken out from task management box 3021, the storage moment, 10:40 was as sign off information.By like this, can learn that according to instruction 3060 operator was once being interrupted operation halfway, and begin operation once more until end.In addition, when the operator begins operation once more, determine with IC tag 3061 the also the same record that carries out with Figure 24 if in the task management box 3021 of other operating areas, drop into, take out operation.Like this, changed the operator under the situation of operating area, can discern the change of operating area by the ID of task management box 3021.
In addition, job content A0002, when putting into another instruction 3060a in the task management box 3021, the storage moment, 10:50 was as the communication start information, when instruction 3060a was taken out from task management box 3021, the storage moment, 11:50 was as sign off information.
And then, operator M0001, when the operator was determined to put in the task management box 3021 with IC tag 3062, the storage moment, 9:00 was as the communication start information, when the operator being determined take out from task management box 3021 with IC tag 3062, the storage moment, 10:45 was as sign off information.In addition, operator M0002, when the operator was determined to put in the task management box 3021 with IC tag 3062a, the storage moment, 10:50 was as the communication start information.By like this, can learn that the operator hands over to the next shift after the end of job content A0001.
Figure 25 collects the key diagram of one of data example for expression operation actual achievement.In the instruction storage part 3031, record instruction No, drop into constantly, take out the collection parameter of the moment, flow chart and operator's information as the operation actual achievement.Can learn that according to Figure 25 for example as job content (instruction No) A0001 of one of all flow chart W0001, on May 10th, 2006,9:00 began operation dropping into constantly by operator M0001, and 9:35 finishes taking out constantly.In addition, job content A0001, on May 10th, 2006,9:50 began operation dropping into constantly by operator M0001 once more, and 10:40 finishes taking out constantly.
Can learn in addition, job content (instruction No) A0002, on May 10th, 2006,10:50 began operation dropping into constantly by operator M0002, and 11:50 finishes operation taking out constantly.
Figure 26 collects the key diagram of one of result example for expression operation actual achievement.The tabulation of instruction operation actual achievement according to the computing fill order of manager terminal 3040, is carried out calculation process by arithmetic processing section 3033, generates tabulation.Arithmetic processing section 3033, according to the data of the operation actual achievement of instruction storage part 31, the break period of computational tasks time, operation, interruption times generate the tabulation of instruction operation actual achievement, and store in the task management storage part 3032.Specifically, in same instruction numbering (instruction No), have and a plurality ofly drop into constantly and take out under the situation constantly, first was dropped into constantly as operation zero hour, last is taken out constantly as the end of job constantly.Activity duration be last taking-up constantly and first poor between taking out constantly.According to the input of centre constantly and take out difference constantly, computational tasks break period.For example, instruction No is under the situation of A0001, and operation zero hour is 9:00, and the end of job is 10:40 constantly, and its difference is the activity duration, is 1 hour 40 minutes.In addition, be 15 minutes break period, and interruption times is 1 time.
Figure 27 is the key diagram of the application method of expression operation actual achievement collection system.In the gerentocratic application method, need to consider the whole bag of tricks.For example, Figure 27 (a) is for determining that operation put in the task management box 3021 with IC tag 3061 when operation begins, in operation process, keep this state, and the method (with reference to Figure 24) of when the end of job, the definite usefulness of operation IC tag 3061 being taken out from task management box 3021, and Figure 27 (b) begins and during the end of job in operation, carries out repeatedly and drops in task management box 3021 and take out operation and determine method with IC tag 3061.In any method, in same instruction numbering (instruction No), have and a plurality ofly drop into constantly and take out under the situation constantly, all first is dropped into constantly constantly as operation zero hour, constantly as the end of job with last taking-up.
In the method shown in Figure 27 (a), as shown in figure 26, operation zero hour is 9:00, and the end of job is 10:40 constantly, and its difference is the activity duration, is 1 hour 40 minutes.In addition, be 15 minutes break period, and interruption times is 1 time.Relative therewith, in the method shown in Figure 27 (b), operation zero hour is 9:00, and the end of job is 10:40 constantly, and is identical with the method shown in Figure 27 (a), but break period and interruption times are not clear.Like this, the supvr can select the application method of Figure 27 (a) and Figure 27 (b) according to whether needing to be grasped break period and interruption times.
By adopting present embodiment, operator's entry terminal 3020 has: be provided with input and determine task management box 3021 with the input port 3023 of IC tag 3061 with the operation of the information that is used for determining job content; And be installed in the task management box 3021, reading operation is determined to use IC tag, the information that this read is sent to the IC tag read write line 3022 of database.IC tag read write line 3022, under the situation that can determine to communicate with operation with IC tag 3061, drop into constantly to database server 3030 notice, with situation that operation has been determined to disconnect with communicating by letter between the IC tag 3061 under, take out the moment to database server 3030 notices.Therefore, when the operator begins in operation, only operation is determined to put in the task management box with IC tag just passable, and, when the end of job, only operation is determined to take out just passable from the task management box with IC tag.In addition, determine with under the situation of IC tag that operation is determined also to be stored in the database with the input of IC tag constantly and take out constantly, therefore can collect the activity duration of essence even in operation process, taken out operation the operator.
In addition, database server 3030 stores operation actual achievement and given item association, the a plurality of input under the moment and the taking-up situation constantly arranged in the operation actual achievement of storing about given project, first was dropped into constantly as operation zero hour, last is taken out constantly as the end of job constantly, carry out computing.And then database server 3030 can calculate activity duration, operation break period or operation interruption times according to dropping into the moment and taking out difference constantly.
In the above-described embodiment,, operation is determined to determine to be illustrated with IC tag 3062 with the operator with IC tag 3061 as the IC tag of putting in the task management box 3021.But IC tag is not limited in operation to be determined to determine with IC tag 3062 with IC tag 3061, operator.For example also have operation to determine to determine to determine to use IC tag with the operating area of IC tag or definite operating area with IC tag, parts.In addition, can also use traceability management IC tag.Traceability management is with in the IC tag, for according to manufacturing sequence number or make lot number and distribute and make date or relevant manufacturing installation etc., or judges whether it is that same manufacturings is historical, need record in advance and be used for finding out the traceability information of making history.Essential information in this traceability information is the information that this product of expression which type of parts is made of, and then is the individual identification information of the parts of actual use.Also promptly, basic traceability information is so-called components list (BOM:Bill of Materials), is the title pattern of parts of each manufacture and manufacturing sequence number or makes lot number.And then traceability is managed with the information that can also contain the job content of determining the manipulating object article in the IC tag, or the information of definite operating area.
Other embodiments of the present invention are described.In addition, in the present embodiment,, mould is described as one of resource example.In addition, the invention relates to the invention of operation management system, operation management method and operation supervisory routine, below mainly the operation management system is described.
At first, the structure to the operation management system of present embodiment describes.Figure 28 is the block scheme of the structure of the operation management system of expression embodiment.In this operation management system 4100, in given land used, be provided with mold management center 1, building A, B, C and LAN (Local Area Network) 2 and wait each facility.
In addition, in the present embodiment, suppose to use LAN4002 to carry out the situation of communicating by letter between mold management center 4001 and building A, B, the C, but also can use WAN (Wide AreaNetwork).In this case, mold management center 4001 not necessarily will be arranged in the same land used with building A, B, C.In addition, for example mold management center 4001 also can be arranged in the building A.
In the building A, be provided with make-up machine A01, A02, A03 and LAN6.Here, A01 etc. is made as make-up machine ID.In addition, therefore building B, C omit explanation here too.And the ID of set make-up machine also is made as B01, C01 etc. among each building B, the C.In addition, be arranged on the platform number of make-up machine A01 in each building A etc., be not limited in 3.In addition, LAN4002,4003,4006 both can be wired, can be again wireless.
Among the make-up machine A01, have microcomputer equal controller 4007, IC tag read write line 4008, loudspeaker 4009, emergency warning lamp 4010 and touch-screen 4011.The action of control device 4007 control make-up machine A01.In addition, the information that control device 4007 will be imported from IC tag read write line 4008 or touch-screen 4011 is prompted to touch-screen 4011, and through not shown interface and LAN4006 carry out with mold management center 4001 between communicate by letter.In addition, control device 4007 is exported various information from loudspeaker 4009 or touch-screen 4011, and is having under the situation of warning, lights emergency warning lamp 4010.
Next, the structure to server (computing machine) 4004 describes.Figure 29 is the block diagram of the structure of the server of expression embodiment.In this server 4004, have control desk portions 4048 such as CPU (CentralProcessing Unit) 4041, storer 4042, storage part (storage medium) 4043, network interface portion 4044, IO interface portion 4045, keyboard 4046, IC tag read write line 4047 and display.
CPU (handling part) 4041 launches OS (Operating System) and operation supervisory routine and carries out in storer 4042.Storer 4042 is RAM (Random AccessMemory).Storage part 4043 is storage HD (Hard Disk) of OS, operation supervisory routine and various information or flash memory etc.In addition, comprise components information (BOM:Bill of Materials), the traceability information (being also referred to as accumulation use information) of making indication information (instruction), make-up machine set information, mould details, warehouse discrepancy library information (being also referred to as the operation history information), mould mobile message (being also referred to as the operation history information), mould historical record management information (being also referred to as the operation history information), mould, product flame, equalization Rule Information (being also referred to as preferential reference information) etc. in the various information.To be described in detail in the back about each information.
Communicating by letter between network interface portion 4044 control and the LAN4003.Input and output between 4045 pairs of keyboards 4046 of IO interface portion, IC tag read write line 4047 and the control desk portion 4048 are controlled.
Next, one of the mold storing state in the mould warehouse 4005 example is described.Figure 30 is the key diagram of one of the shelf of depositing mould in the mould warehouse of expression shown in Figure 28 example.This shelf 40 12 is divided into 4 * 3 storage rack A1 etc.Among this storage rack A1 etc., the superiors rise on a left side and are endowed storage rack ID:A1, A2, A3, a last number second layer left side is risen and is endowed storage rack ID:B1, B2, B3, upward several the 3rd a layer of left side are risen and are endowed storage rack ID:C1, C2, C3, go up several the 4th layer (orlops) left rising and are endowed storage rack ID:D1, D2, D3.In addition, among each storage rack A1 etc., be pasted with RF-ID (Radio Frequency IDentification) label sealed-in type frame and sign 4013, store each storage rack ID.
In addition, leave the mould X among each storage rack A1 etc. in, put to be loaded on the platform S and transmit.Not shown IC tag read write line is installed among the platform S.This IC tag read write line, in the time of in platform S being stored in each storage rack A1 etc., read mould ID (mould identifying information (resource identification information)) the IC tag T that from mould X, is installed, and the RF-ID label sealed-in type frame on sticking on each storage rack A1 etc. is signed the frame ID that reads storage rack A1 etc. 4013, through not shown communication interface and LAN4002, mould ID and frame ID are sent to server 4004.
Next, make-up machine A01 etc. is described.Figure 31 is the key diagram in the front of the make-up machine shown in expression Figure 28.This make-up machine A01 is equipped with control device 4007, IC tag read write line 4008, loudspeaker 4009, emergency warning lamp 4010 and touch-screen 4011 as previously mentioned.In addition, the antenna 4081 that is connected with IC tag read write line 4008, be arranged on can with the IC tag T1 of the mould X1, the X2 that are installed among the make-up machine A01, scope that T2 communicates in.Also promptly, when being installed in mould X1, X2 among the make-up machine A01, IC tag read write line 4008 reads mould ID through antenna 4081 from IC tag T1, T2, and mould ID is sent to control device 7.At this moment, control device 4007 is obtained the moment of not shown timer as timestamp, and is mapped with mould ID, sends server 4004 to.
In addition, IC tag read write line 4008 is unloaded (taking-up) at mould X1, X2 from make-up machine A01, and when being in outside the scope that antenna 4081 can communicate with IC tag T1, T2, this information is sent to control device 4007.Control device 4007 is obtained the moment of not shown timer as timestamp, and is mapped with mould ID, sends server 4004 to.
Next, the structure to the IC tag T that installed among the mould X describes.Figure 32 is the key diagram of the structure of the IC tag of being installed in the employed mould in the expression embodiment.The IC tag T of this mould X is installed, is built-in with IC chip TC and antenna TA.Be built-in with power supply unit TC1, CPU TC2, storer TC3 and Department of Communication Force TC4 among the IC chip TC.Antenna TA is in parallel with power supply unit TC1 and Department of Communication Force TC4.Therefore, Department of Communication Force TC4 can receive the signal of being imported from antenna TA.In addition, the power of the signal of being imported from antenna TA, after power supply unit TC1, can be with the power of the action that acts on CPU TC2.Storer TC3 is nonvolatile memories such as flash memory.Record mould ID in this storer.In addition, RF-ID label sealed-in type frame label 13 (with reference to Figure 30) also have same formation.
Here, contrast Figure 28 to Figure 31 simply describes through safeguarding until discarded flow process the payment from mould.In the mold management center 4001, after die casting producer paid ordered mould, the IC tag that the operator will store given mould ID pasted on the mould.At this moment,, both can use the IC tag read write line 4047 of server 4004 to carry out, and can use the not shown IC tag read write line in mould warehouse 4005 to carry out again the login of the mould ID that sticks on the IC tag on the mould.In addition, in the server 4004, mould ID, mould name, maintenance information (being scheduled to) and mould instructions (spec) information of being stored in this IC tag is mapped, logins as the mould details.
Next, as shown in figure 30, after the operator puts mould in storage on the appropriate location of shelf 4012 in mould warehouse 4005, in the shelf 4012, not shown IC tag read write line is signed 4013 from the IC tag T and the RF-ID label sealed-in type frame of mould, read mould ID and shelf ID respectively, and both are coupled together, send to server 4004 through LAN4003.In the server 4004, mould ID and shelf ID are coupled together, and then be mapped, store in the storage part 4043 as the mould library information of coming in and going out with moment of not shown timer.
Afterwards, if send BOM or instruction, just the operator as shown in figure 30, with mould 4005 taking-ups of needs from the mould warehouse according to the production schedule.To represent the model or the pattern of needed mould this moment, shown in back (Figure 35), be prompted to BOM.In the mould warehouse 4005, not shown IC tag read write line from the IC tag T of the mould X that taken out, is read mould ID and frame ID in signing with the RF-ID label sealed-in type frame of having deposited this IC tag T, sends to server 4004 through LAN4003.So, server 4004 is a key word with the pattern of mould or mould name or mould ID and frame ID, retrieval mould discrepancy library information, take out corresponding mould discrepancy library information, and with moment of not shown timer the moment during as outbound, be mapped with the mould discrepancy library information that is taken out, store in the storage part 4043 as mould discrepancy library information.
Next, after the operator is installed in mould X (X1, X2) on the make-up machine A01 shown in Fig. 31, among the make-up machine A01, IC tag read write line 4008 is read mould ID from the IC tag T (T1, T2) of mould X, and will be mapped with make-up machine ID in the moment at this moment, send to server 4004 through LAN4006,4002,4003.So, with the moment of corresponding mould ID and make-up machine ID, constantly distribute to mould mobile message and mould historical record management information to start with in the server 4004, store in the storage part 4043.
Like this, after formed product finishes, the operator as shown in figure 31, mould X (X1, X2) is taken off from make-up machine A01, among the make-up machine A01, IC tag read write line 4008 is just read mould ID from the IC tag T (T1, T2) of mould X, and will be mapped with make-up machine ID in the moment at this moment, sends to server 4004 through LAN4006,4002,4003.So, with the moment of corresponding mould ID and make-up machine ID,, store in the storage part 4043 in the server 4004 as distributing to mould mobile message and mould historical record management information the finish time.
Next, each information of being stored in the storage part shown in Figure 29 is described.Successively come in and go out traceability information, product flame and the equalization Rule Information of library information, components information (BOM), instruction (making indication information), make-up machine set information, mould mobile message, mould historical record management information, mould of mould details, mould described below.
Figure 33 is the form of explanation mould details.These mould details (are safeguarded 1, safeguard 2, are safeguarded 3 with mould name, maintenance information ...), use prohibitory sign position, mould descriptive information and mould ID corresponding.Also promptly, if determined mould ID, just can learn mould name, maintenance information, use prohibitory sign position and mould descriptive information.Mould ID uses the order No of die casting producer or uses the management No of side.Mould name and mould instructions information are the information that die casting producer provides.
Maintenance information is represented actual date and the target date under the situation that mould regularly implements to safeguard.Ban use of zone bit,, but still under the situation of not implementing to safeguard, be used for banning use of the judgment standard of object mould although for example be to have arrived to safeguard the pre-settled date.(when having passed through given accumulation service time (accumulation use information)) safeguards when having passed through given period here.For example, carried out full maintenance in per 4 months.In addition, when safeguarding that the pre-settled date has put in storage in the mould warehouse 5 after having implemented to safeguard, with the actual achievement day that is updated to maintenance warehouse-in day at this moment.And will as the pre-settled date of safeguarding next time, point out to increase newly in the hurdle from having passed through this actual achievement day given period date of 4 months for example, append this pre-settled date.
In addition, accumulation can be carried out timing to be installed on the make-up machine to the time unloading from mould service time, also can carry out work and use the time of mould to carry out timing make-up machine.In addition, also can be the time of using mould be clocked, but the service time that calculates mould according to the operation Start Date shown in the instruction and target date (being scheduled to).
In addition, maintenance information also can not be date but stroke (shot, the シ ョ ッ ト) number of times of mould.In this case, acceleration transducer can be set in mould, calculate number of strokes according to the acceleration change of this acceleration transducer, also can by in the make-up machine built-in not shown counter calculate number of strokes.In addition, number of strokes also can by with instruction the addition of making actual achievement number calculate.In addition, in this case, the information of being accumulated is the same service time with accumulation, is called accumulation access times (accumulation use information).But intrinsic ID had better not repeat.
In addition, mould ID also can give IC tag self in advance.Also promptly, in IC tag, store in advance under the situation of intrinsic ID, can read this intrinsic ID, and should be used as mould ID by intrinsic ID.
Yet, the coating of the coating that the part that comes off of the built-up welding (build up welding) of the cleaning of adhering to of removing resin etc. is for example arranged in the maintenance of mould, the breakage of the inwall of mould etc. being carried out and coating that the surface of mould is implemented is carried out.In addition, under the situation of present embodiment, preferably carry out the maintenance of the IC tag such as sticking state of IC tag.
In addition, as the damage form of mould, in the life-span essential factor of cold mould (discarded essential factor), wearing and tearing, burn, fragmentation arranged, fracture, breakage, distortion etc.The life-span essential factor of mold heat can list wearing and tearing, hot tearing (heat fatigue be full of cracks), fragmentation, breach, distortion, fatigue etc.Particularly under the situation of die casting, also can enumerate melting loss etc.Therefore when safeguarding, also comprise these physics, inspection chemically.
Figure 34 is the table of explanation mould discrepancy library information.This mould library information of coming in and going out, with mould name, warehouse-in day, (warehouse-in), shelf position, outbound day and the moment (outbound) constantly, ID is mapped with mould.Therefore, in this mould discrepancy library information,, just can also upgrade each information in addition with reference to other each information if can determine mould ID.During warehouse-in with mould ID, mould name, warehouse-in day, constantly and shelf position corresponding stored get up.In addition, the outbound day of corresponding mould ID and (outbound) corresponding stored are constantly got up during outbound.
In addition, mould discrepancy library information can upgrade when going out to put mould in storage at every turn, also can store in the new record (record) at every turn and store as historical record.In addition, under situation about next time leaving on the different shelfs, new shelf position be can be updated to, and warehouse-in day, (warehouse-in) constantly upgraded.In this case, the Data Update with outbound day and the moment (outbound) hurdle is Null.
Figure 35 is the table of explanation components information (BOM).This BOM with name of product, material (title), mould (on) and model or the pattern of mould D (descending) be mapped.Here, material is meant workpiece, is to be the product person by mould molding.Be under the situation of resin system cup at product for example, material (workpiece) is a resin making sheet body.In addition, by like this model of mould or pattern and BOM being mapped, can also with reference to the model or the corresponding mould details of pattern (Fig. 6) of this mould.In addition, show among the BOM situation that model or pattern with mould are mapped here, but also can be mapped with mould ID.
Figure 36 be the explanation instruction the form of information (making indication information).In the information of this instruction (making indication information), will make indication numbering (instruction ID), product IDs, name of product, making indication number, make the actual achievement number, finish and day be mapped.Here, make the actual achievement number, so the actual achievement of mould can be represented by the product that instruction is made the number of stroke of number and each product owing to show.In addition, as previously mentioned, can also with the object instruction END-START (Time) the instruction activity duration such as the zero hour and finish time, be mapped as actual achievement.In addition, though omitted detailed content here, also can obtain actual number of stroke that make-up machine etc. counted and as the actual achievement of mould.
In addition, instruction the product IDs of product IDs and BOM be mapped.Also promptly, just BOM can be determined, just instruction can be determined if determined BOM if determined instruction.Yet, this instruction information print or on picture, point out with given form.This form can be any, also can be this form.
Figure 37 is the table of explanation make-up machine set information.In this make-up machine set information, the setting value of make-up machine ID and various set information (XXXXX etc.) is mapped.For example load to give the value of the pressure etc. of make-up machine.This make-up machine set information can send to make-up machine from server 4004 sides automatically when make-up machine carries out operation, also can send by operator's indication.
Figure 38 is the table of explanation mould mobile message.This mould mobile message is mapped instruction ID, make-up machine (make-up machine ID), working day, beginning, end and working time and mould ID.This mould mobile message, be used for mould from 5 outbounds of mould warehouse the time, under the situation about in a plurality of make-up machines, using, write down in each make-up machine mould from being installed to the time (working time) between unloading.Here, by the timestamp of working day and beginning (constantly), the timestamp with finishing (constantly) calculates the working time.
Figure 39 is the table of explanation mould historical record management information.This mould historical record management information to each mould ID, under the situation that states such as work or inspection have taken place, is mapped the beginning (constantly) of this state and total that finishes (constantly), every day and accumulative total.In addition, " accumulative total " is the abbreviation of accumulative total service time (accumulative total use information).
Figure 40 for each instruction of explanation the table of mould traceability information.This traceability information, with make-up machine ID, end when using mould name, mould ID, begin when using beginning day and using beginning day, ID is mapped with instruction.This traceability information can be extracted necessary information out and be generated from instruction (Figure 36), mould mobile message (Figure 38) and mould historical record management information (Figure 39).Also promptly, in product, taken place anyly when bad, followed the trail of these information, by such generation traceability information.
Figure 41 is the table of explanation product flame.This product flame is mapped product form (product IDs), bad code and instruction ID.In addition, establish and be carved with product type in the product.In this case, the product form of product flame is imported by the operation of not shown keyboard etc. by the operator who has read this mint-mark.Bad code too.In addition, product form is a product IDs.
Therefore, instruction ID can extract corresponding value out and obtain by the information of reference with the corresponding instruction of product IDs (with reference to Figure 36).In addition, can also be the sticking situation about being posted on the product of label that is printed with product form, be stored in the situation in the IC tag of gluing card on the product, and the sticking situation about being posted on the product of bar coded sticker that will be assigned product form.And, be key word by instruction ID with this product flame, generate traceability information (Figure 40), can also track out the object product and come out by which mould manufacturing.
Figure 42 is the table of explanation equalization Rule Information.This equalization Rule Information (preferential reference information) is to be used to refer to the preferential rule which uses in the mould of same pattern, and is mapped between the mould ID of same pattern.The equalization Rule Information for example can list the situation of situation, " less person is preferential for the accumulative total access times " of " accumulative total service time shorter one preferential ", the situation of " up-to-date maintenance preferential ".In addition, this equalization Rule Information is freely changed by the operator.
Next, under the situation to the cumulative time management, actual achievement that mould loads and unloads in make-up machine and the relation between the timestamp describe.Figure 43 is for illustrating under the situation of cumulative time management the actual achievement that mould loads and unloads and the time diagram of the relation between the timestamp in make-up machine.Here, show the situation of in make-up machine A01, loading and unloading the mould of ID001, ID012, ID013, with the situation of in make-up machine A02, loading and unloading the mould of ID005, ID001.Transverse axis is for the Coordinated Universal Time(UTC) (UTC (Coordinated Universal Time)) being the moment (below be called " absolute time ") of benchmark.
Therefore, by logging timestamp when mould is installed, and when mould unloads logging timestamp, can calculate almost is mould carries out work in make-up machine cumulative time.Also promptly, the time between will unloading from being installed to of mould is as the working time of mould.In addition, though not shown, the work of make-up machine A01, A02 of using each mould is respectively according to different instructions.
Next, to describing by the resulting cause-effect relationship of operation analysis.Figure 44 is the figure of expression by one of resulting cause-effect relationship curve map of operation analysis example.Here, show the cause-effect relationship of mould ID001.Transverse axis is an absolute time, and the longitudinal axis is for adding up service time.In addition, the longitudinal axis is got the accumulative total access times too.This curve map is drawn to the relevant accumulative total about mould ID001 according to the mould historical record management information of mould mobile message or Figure 39 of Figure 38 service time, points out out accumulative total trend service time of mould ID001.In addition, point out out the actual achievement of maintenance according to the mould details of Figure 33.In addition, safeguard that limiting (maintenance limite) (being scheduled to) for example is 4 months.This also is based on the mould details of Figure 33.
In addition, in this accumulative total service time trend, (maybe might take place) will take place because of the bad instruction information feedback of the caused product of mould quality in the quality information (fox message) of product and show.The instruction of the instruction ID that contains in the product flame of this shadow representation according to Figure 41 manufacture a product during (absolute time).Also promptly, show the product that manufactures by used mould in this period, its bad possibility is higher.
In addition, in this curve map, marked employed instruction ID in the corresponding absolute time on the transverse axis.Can learn, in this accumulative total trend service time, in instruction 0023, begin operation, in the use of instruction 005, carry out safeguarding for the first time.Particularly, can learn that it is ID0153 that the bad instruction of product has taken place in the position relevant with shade.Therefore, because as shown in Figure 36 according to instruction and learn actual achievement, thereby can infer, the bad possibility of the product that manufactures by this instruction is higher.In addition,, therefore can carry out maintenance period and reappraise and so on, help QAN Quality Amelionrate Notice owing to can in accumulative total trend service time, catch the bad generation of product like this.
If on picture or print, the operator for example just can learn not safeguarding that limiting (being scheduled to) does not suitably safeguard, so can also carry out reappraising of maintenance period with the prompting of such cause-effect relationship curve map.
Next, under the situation to the cumulative number management, actual achievement that mould loads and unloads in make-up machine and the relation between the timestamp describe.Figure 45 is for illustrating under the situation of cumulative number management the actual achievement that mould loads and unloads and the time diagram of the relation between the timestamp in make-up machine.In this case, also show the situation of in make-up machine A01, loading and unloading the mould of ID001, ID012, ID013, with the situation of in make-up machine A02, loading and unloading the mould of ID005, ID001.Transverse axis is an absolute time.
In this case, the number of strokes after calculating mould and install according to instruction.For example, in make-up machine A01, be equipped with under the situation of mould of ID001, when having carried out operation according to two instruction A001 and instruction A003, manufacturing indication number that can instruction A001 is indicated, with the total of the indicated manufacturing of instruction A003 indication number, calculate as number of strokes.In addition, can also monitor the actual number of statistics number of strokes to the duty of make-up machine A01.
Next, to banning use of notion to describe to the indicating means of fixed mold.Figure 46 is the time diagram of the relation between explanation mould handling and the warning.When being installed in mould ID001 on the make-up machine A02, server 4 after make-up machine A02 side joint is received out library information, the use prohibitory sign position of containing in the mould details of CPU41 with reference to Figure 33.When being provided with use prohibitory sign position (" * " mark among Figure 33), generating the instruction that indication bans use of, and send this instruction to make-up machine A02 side.So make-up machine A02 gives a warning from loudspeaker 4009, or notify, or in touch-screen 4011, point out outbound message by emergency warning lamp 4010.In addition, during 4005 outbound mould X, also can send this instruction from the mould warehouse to mould warehouse 4005 sides.In this case, can give a warning by the not shown loudspeaker that mould warehouse 4005 sides are had.
Next, the notion to the equalization rule describes.Figure 47 is the figure of the notion of explanation equalization rule.In the mold management center 4001, server 4004 for example receives the using after the request of mould of type A, with reference to mould details (Figure 33), extracts this mould details out.And with the mould ID that contains in these mould details is key word, extracts corresponding mould history management information out, the accumulative total service time of extracting each mould out.And then server 4004 is a key word with corresponding mould ID, extracts the equalization Rule Information that is contained out.Be that server 4004 is the accumulative total service time of each mould ID relatively under the situation of " shorter one's service time is preferential for accumulative total " at the equalization Rule Information, select the mould of corresponding ID0011.Afterwards, server 4004 is pointed out this selection result in not shown display, be notified to the operator, and lends the mould of the ID001 of type A.Therefore, can allow the use equalization of mould of same type.
Next, according to the process flow diagram of Figure 48 to Figure 51,, the processing of server 4004 further is elaborated suitably with reference to Figure 28 to Figure 47.When being divided into the outbound of payment when warehouse-in, mould of mould, during the use of mould and the job analysis of mould handle and describe.
The process flow diagram of the processing when Figure 48 puts in storage for the payment of expression mould.At first, in the server 4004, even since on the mould sticking card IC tag, also indeterminately whether logined mould ID label, so whether CPU4041 to having mould ID to confirm (Sa1).Under the situation that mould ID is arranged (Sa1 is), in order to express is be through with processing in the make-up machine and the mould of having put in storage, still the mould that is through with and safeguards and given back, CPU4041 is the library information (Figure 34) of coming in and going out of the warehouses in the storage part 43, upgrades (login) with mould ID and goes into (Sa9) in the library information to what mould warehouse 5 sides were sent.In addition, be under the situation after safeguarding, CPU4041 is the maintenance information of new die details (Figure 33) more also.
In addition, under the situation that does not have mould ID (Sa1 denys), be the new mould of paying of die casting producer in order to express, CPU4041 gives mould ID (Sa2) to it, and logins mould ID (Sa3) in the sticking IC tag that is posted on the mould ID.Afterwards, the mould instructions information that is provided by die casting producer is provided CPU4041 never illustrated storage medium etc., and with this mould instructions information and mould ID be mapped (Sa4), and then, carry out with mould use between the information (safeguarding predetermined (qualification)) corresponding (with between the absolute time corresponding) (Sa5), and sign in to (Sa6) in the storage part 4043 as the mould details.
Next, the mould details in the CPU4041 retrieve stored portion 43 judge whether the mould (Sa7) of same pattern.Afterwards, under the situation of the mould that does not have same pattern (Sa7 not), CPU4041 is mapped mould ID that is given and the library information of going into that mould warehouse 4005 sides are sent, and signs in to (Sa9) in the storage part 4043 as warehouse discrepancy library information.In addition, under the situation of the mould that same pattern is arranged (Sa7 is), CPU4041 allows the input of averaging of user rule, and be set at equalization Rule Information (Sa8), sign in in the storage part 4043, the library information of going into that the mould ID that given and mould warehouse 4005 sides are sent is mapped, and signs in to (Sa9) in the storage part 4043 as the warehouse library information of coming in and going out.
The process flow diagram of the processing when Figure 49 is the outbound of expression mould.In the server 4004, CPU4041 has obtained the mould ID that is read from the object IC tag in mould warehouse 4005 sides and has gone out library information (Sb1) afterwards, with mould ID is the mould details (Figure 33) of being stored in the key search storage part 4043, judges whether the mould (Sb2) of same pattern.Under the situation of the mould that does not have same pattern (Sb2 denys), CPU4041 transforms to Sb5 with processing.In addition, under the situation of the mould that same pattern is arranged (Sb2 is), CPU4041 obtains equalization Rule Information (Sb3) from storage part 4043, as contrast as described in the explanation that Figure 47 carries out, according to the equalization rule, select mould, and information (Sb4) such as prompting this selected mould ID, processing entering Sb5.In addition, the prompting of this information can be prompted to the control desk portion 4048 of server 4004 sides, also can be prompted to the not shown display of mould warehouse 4005 sides.
Next, CPU4041 obtains from the mould details and uses prohibitory sign position (Sb5), judges whether to ban use of (Sb6).And, under situation about banning use of (Sb6 is), as described in contrast Figure 46, CPU4041 output warning (Sb7), end process.In addition, under situation about not banning use of (Sb6 denys), during CPU4041 comes in and goes out library information with outbound information registration (renewal) to the warehouse (Sb8).
The process flow diagram of the processing when Figure 50 uses for the expression mould.In the server 4004, the moment when CPU4041 is installed to mould in the make-up machine gets from the make-up machine side-draw as timestamp, and this timestamp is signed in in mould mobile message (Figure 38) and the mould history management information (Figure 39) (Sc1).In addition, the moment when CPU4041 is unloaded mould from make-up machine gets from the make-up machine side-draw as timestamp, and this timestamp is signed in in mould mobile message (Figure 38) and the mould history management information (Figure 39) (Sc2).
Figure 51 is the process flow diagram of the operation analyzing and processing of expression mould.In the server 4004, CPU4041 abides by the operation of operator's keyboard 4046 grades, obtains product flame (Figure 41) (Sd1).In addition, the instruction ID in the product flame obtains in next step Sd2.Also promptly, CPU4041 is a key word with the product IDs of product flame, and the information of retrieval instruction (making indication information) obtains corresponding instruction information (Sd2).And CPU4041 resulting instruction ID here signs in in the instruction ID hurdle of product flame.
Next, CPU4041 is a key word with instruction ID, and retrieval BOM (Figure 35) obtains corresponding BOM (Sd3).Afterwards, CPU4041 extracts the mould ID that contains among the obtained BOM out, decision mould ID (Sd4).Next, CPU4041 is according to each obtained information, generate the traceability information (Sd5) of mould as shown in figure 40, for example from all instructions the traceability information, taking-up is about the information (accumulative total service time) through annual variation, generate the relevant information (cause-effect relationship information) of cause-effect relationship curve map as shown in figure 44, and this cause-effect relationship curve map is prompted to control desk portion 48.In addition, suitably under the situation, CPU4041 with the cause-effect relationship information stores in storage part 4043 grades.
Figure 52 is the key diagram of the prompting example of expression information.In processing, when the cause-effect relationship curve map is prompted to control desk portion 48, can also point out product flame (a), traceability information (b), mould details (c) and make-up machine information (d) according to the process flow diagram of Figure 51.
As mentioned above, in the present embodiment, can grasp traceability, therefore can judge the maintenance period of mould rightly according to the accumulative total service time (operation history) of mould.So, can to produce appropriateization of safeguarding in order realizing, and to have suppressed to derive from the normal product of the cost depletions of resource.Therefore, can improve the management precision of mould or equipment etc., the raising of realization work production and the strick precaution of problem are in possible trouble.In addition, owing to select mould, therefore can on average use a plurality of moulds according to the equalization rule.
In addition, in the present embodiment, the server 4004 at mold management center 4001 is carried out situation about handling is illustrated, but also can be in the portable terminal that the operator held storing various information, carry out the processing identical by this portable terminal with server 4004.In addition, can also allow have the IC tag read write line in this portable terminal, sign and read each ID from sticking IC tag on the mould or the RF-ID label sealed-in type frame of being posted on by this portable terminal.
In addition, in the present embodiment, in the IC tag only login have the situation of mould ID to be illustrated, but under the bigger situation of the capacity of IC tag, not only can login mould ID, the mould details of object mould etc. all can also be stored.
In addition, in the present embodiment, with login in the sticking IC tag that is posted on the mould situation of mould ID being arranged is that example is illustrated, but also can use bar code, or use character recognition device to read the mould ID that is engraved on the mould, or import the mould ID of institute's mint-mark by hand by the operator.
In addition, be that example is illustrated with the mould in the present embodiment, but be not limited in mould, so long as be attended by through the resource of annual variation just passable.Resource for example can also be electric tool, make-up machine (stamping machine), operator (people) except mould.Wherein, under the situation that is operator (people), the key element through annual variation can be handled as the proficiency of technical ability technology amount.For example, under the situation of the operation that needs high professional qualification technology amount, can will compare with corresponding activity duration of operator ID etc., the operator that proficiency is higher is assigned as operator's (adopting the situation of such equalization rule).
In addition, in the present embodiment, being illustrated, but also can be the situation of hiring out mould between (1) factory in same enterprise mutually, or (2) conglomerate or leased enterprise etc. lend the situation of mould in the situation of getting around regulations mould between the building A etc. mutually.In addition, among Figure 28, under the situation of (1) by building A etc. is replaced with the A of factory etc., under the situation of (2) by building A etc. is replaced with the A of enterprise etc., just can with the same enforcement of situation of building A etc.
Relevant job management system to other embodiments of the present invention describes.
Figure 53 is all structural drawing of the job management system of present embodiment.Job management system S has working space 5001, working space 5002, working space 5003, LAN (Local AreaNetwork) 5004 and server (signal conditioning package) 5005, and then also contains the instruction 5006 that will use and carry out various processing.
In addition, here that the workpiece W of operation object (being also referred to as product) is relevant operation is divided into 3 flow charts (operation W01～W03 is called for short and does " operation "), and the situation of carrying out in working space 1～working space 3 describes respectively.No matter in addition, flow chart also can not be 3, so long as then can several more than two.
In addition, for example be the installation exercise of semiconductor device on circuit substrate etc. about the operation of workpiece W, but also can be operation in addition.In addition, paired workpiece W moves with instruction 6.
Here, instruction 5006 is the files that record flow chart, and in addition, implanting has the operation of having stored the information that is used for determining operation to determine with IC (Integrated Circuit) label (being equivalent to " IC tag " in the scope of claim) 5061.
In the working space 5001, be provided with operation post 5011, display 5012, the 5014, the 2nd storage area 5015, spare parts kit the 5013, the 1st storage area, delivery management box (the 1st place to place) B11, read write line (the 1st reader) B11a, task management box (the 2nd place to place) B12 and read write line (the 2nd reader) B12a.
In addition, operator 5006 is the people that carry out operation in working space 5001.
Operation post 5011 is places that operator 5016 carries out about the operation of workpiece W, and in addition, display 5012, spare parts kit 5013 and switch 5017 are put and carried thereon.
Display 5012 demonstrates the information about the operation of workpiece W, by the image switching of pressing down of switch 5017, in addition, is connected with server 5005 through LAN5004.
Spare parts kit 5013 is chests of putting into necessary parts in the operation of workpiece W.
The 1st storage area 5014 is the places of placing the preceding workpiece W of operation.
Delivery management box B11 is arranged on the left side of the 1st storage area 5014, is the chest that the people that has workpiece W and instruction 5006 in the working space 1 drops into instruction 5006.
Read write line B11a and delivery management box B11 are set up in parallel, and read the operation of putting into the instruction 5006 among the delivery management box B11 and determine with the information that is write in the IC tag 5061, and through LAN5004 this information is sent to server 5005.
Operation determines with IC tag 5061, for example can use RFID (Radio frequencyidentification) etc. noncontact is wireless to realize with the ID label.Operation is determined for example to store the information of the job content of determining workpiece W with in the ID label 5061, and specifically, for example the half-finished model of product processed or the name of an article, manufacturing number etc. are numbered, wanted to instruction.In addition,, record operator 5016 indication information during installing component etc. in workpiece W, specifically the erection sequence of the kind of parts, number and parts etc. as the details of the information of the job content of determining workpiece W.
In addition, the operation that is implanted in the instruction 5006 determines with IC tag 5061, for example, if do not obtain power from receiving electric wave in the mounting type at battery, then is easy to realize miniaturization and cost degradation etc., unusual ideal, but also can be the battery-mounting type.
Next, to instruction 5006 being placed under the situation among the delivery management box B11, operation is determined to describe with the action of IC tag 5061 with read write line B11a.At first, the antenna (not shown) from read write line B11a sends the electric wave that contains control signal all the time.Therefore, in case instruction 5006 is put among the delivery management box B11, operation is determined just to receive electric wave from reading device with the antennas (not shown) in the IC tag 5061, and the resonance effect generation electromotive force by antenna.
Operation determines with IC tag 5061, passes through the circuit of the driven by power inside that produced, carries out necessary processing.Give read write line B11a by electric wave from antenna transmission with this result.By receiving this electric wave, read write line B11a can obtain the information that operation determines to use IC tag 5061.
In addition, being undertaken determining the moment that the information with IC tag 5061 reads from operation by read write line B11a, can not be all the time also, but carries out one inferior every the given time (for example 10 seconds).
And then, even the instruction of putting among the delivery management box B11 5006 is a plurality of, also can allows read write line B11a can read all operations and determine with IC tag 5061, can also allow it can only read 1 operation and determine with IC tag 5061.
Under the situation that the feasible All Jobs of putting into a plurality of instructions 5006 among the delivery management box B11 is determined can both read with IC tag 5061, delivery management box B11 preferably adopts and is easy to allow the structure (for example instruction 5006 being erected the form of putting into) of a plurality of instruction 5006 first in first out, but also can adopt other structures.
The 2nd storage area 5015 is to put the place of carrying post-job workpiece W.
Near the position that task management box B12 is arranged on operator 5016 when carrying out operation on operation post 5011 next doors, be operator 5016 when the operation that has begun about workpiece W, drop into the chest of instruction 5006.
Read write line B12a and task management box B12 are set up in parallel, and read the operation of putting into the instruction 5006 among the task management box B12 and determine with the information that is write in the IC tag 5061, and through LAN5004 this information is sent to server 5005.
Specifically, read write line B12a, when instruction 5006 having been put among the task management box B12, (newly) confirmed to determine with after the communicating by letter between the IC tag 5061 with operation for the first time, read its information, and definite with the start information of communicating by letter between the IC tag 5061 to server 5005 transmissions with operation, and the information of the job content of definite workpiece W etc.
Communication has the ID, the operation zero hour ((newly) reads the moment that the information of usefulness IC tag 5061 is determined in operation for the first time) of task management box B12 etc. in the start information.Determine the information of the job content of workpiece W, the instruction numbering is for example arranged, want the half-finished model of product processed or the name of an article, manufacturing number etc.
In addition, read write line B12a, when task management box B12 has taken out instruction 5006, determine with the disconnection of communicating by letter between the IC tag 5061 in case confirm with operation, just send and the definite sign off information of using between the IC tag 5061 of operation to server 5005, and the information of the job content of definite workpiece W etc.
The ID, the end of job that task management box B12 arranged in the sign off information be (confirm and moment with the disconnection of communicating by letter between the IC tag 5061 is determined in operation) etc. constantly.Determine in the information of job content of workpiece W the instruction numbering is for example arranged, want the half-finished model of product processed or the name of an article, manufacturing number etc.
In addition, the moment of reading with the information of IC tag 5061 is determined in the operation of carrying out being undertaken by read write line B12a, and is identical with the situation of read write line B11a, also can be all the time, also can be the stipulated time.
About working space 5002 and working space 5003,, therefore omit repeat specification (too) for the following description owing to be formation and the action identical with working space 5001.
LAN5004 is the communication network among the job management system S, for example can wait by Ethernet (registered trademark) and realize.
Server (signal conditioning package) the 5005th, the device of process information is for example realized by computing machine, has handling part 5051 and storage part 5052.
Handling part 5051 will be from the received information stores of 6 read write line B11a～B32a to storage part 5052, and calculates according to institute's canned data in the storage part 5052, for example can realize by CPU (Central Processing Unit).
The executive routine of storage part 5052 stores processor portions 5051 and from 6 information that read write line B11a～B32a is received for example can wait by storer or hard disk and realize.
In addition, handling part 5051 for example can demonstrate the information such as job content of workpiece W in display 5012, but also these information can be stored in the storage part 5052 in advance, or use the information of determining to use IC tag 5061 from the received operation of read write line B12a.
And then handling part 5051 has received the information from read write line B11a～B32a, after the start information of also promptly communicating by letter, the information of job content of determining workpiece W and sign off information etc., records in the storage part 5052.
Next, contrast Figure 53 describes (suitably with reference to Figure 52) to the formation of working space.Figure 53 is the structural drawing of working space.About the formation of working space, all the same in any of working space 5001～5003, be that example describes with the situation of working space 5001 here therefore.In addition, give the formation mark prosign identical, suitably omit repeat specification with Figure 52.
Shown in Figure 54, operation post 5011 constitutes semicircle here, and its Outboard Sections is arranged with a plurality of spare parts kits 5013, in addition, on darker position, operator 5016 job position front, is provided with display 5012.Delivery management box B11 and read write line B11a are arranged on the left side of operation post 5011, and delivery management box B12 and read write line B12a are arranged near the job position of operator 5016 in the operation post 11.
Here, task management box B12 in order to allow operator 5016 can be easily drop into instruction 5006 when operation begins, and take out when the end of job, and it is oblique to operator's 5016 inclinations to be set to top.By like this, 5016 pairs of task management boxes of operator B12 puts into and takes out instruction 5006 and become easily, in addition, also is easy to confirm having or not of the interior instruction 5006 of task management box B12.
In addition, operator 5016 job position left side is provided with the 1st storage area 5014, puts on it and is loaded with the workpiece cassette 5007 that can deposit a plurality of workpiece W.And then operator 5016 job position right side is provided with the 2nd storage area 5015.
In addition, it is corresponding with 1 instruction 5006 to establish in the workpiece cassette 5007 stored a plurality of workpiece W here.In addition, workpiece cassette 5007 is not necessary formation, can omit.
The operator 5016, under the situation of carrying out about the operation of workpiece W, at first, the instruction of being put among the delivery management box B11 5006 is taken out, and this instruction 5006 is put among the task management box B12.After this, from the 1st storage area 5014, take out workpiece W in the workpiece cassette 5007 of institute's mounting and move to operation post 5011, watch on one side the picture image switching of pressing down of switch 5017 (as required by) of display 5012, on one side take out parts and be installed on the workpiece W, carry out operation like this about workpiece W from spare parts kit 5013.
The operator 5016, when the relevant operation of all the workpiece W in being placed on workpiece cassette 5007 all is through with, all workpiece W are put into workpiece cassette 5007, take out the instruction 5006 that is placed among the task management box B12, and this instruction 5006 is placed in the 2nd storage area 5015 with workpiece 5007.Afterwards, this instruction 5006 is transported to working space 5002 places that carry out next flow chart with workpiece 5007 at once or in the suitable moment, tool box 5007 is placed on 5024 places, the 1st storage area, instruction 5006 is put into delivery management box B21.
In the working space 5001, each constitutes by adopting such formation, and operator 5016 can successfully carry out the processing of instruction 5006 or workpiece W (workpiece cassette 7).
Next, the contrast Figure 55, during to operation in the display example of shown picture describe (suitably with reference to Figure 54).Figure 55 is the key diagram of the display frame example of expression display.
Demonstrate instruction numbering 5121, instruction content 5122 (the half-finished model of product, the name of an article and the number that comprise manufacturings (processing)), assembling indication information 5123 (step and job content), operation ID5124, operator ID5125 in the display 5012, finish number 5126, end of job during day 5127 and the detailed operation moment 5128 when operation begins day.
In the instruction numbering 5121, demonstrate and determine and the definite information (for example A01) of using the job content of IC tag 5061 corresponding workpiece W of operation.In addition, in instruction content 5122 and the assembling indication information 5123, demonstrate details about instruction numbering 5121.
Demonstrate the information (for example W01) that is used for determining operation among the operation ID5124.Among the operator ID5125, demonstrate the information (for example MM01) that is used for determining operator 5016.In addition, determine that operator 5016 information can login in advance in the storage part 5052 (with reference to Figure 53) of server 5005, perhaps by being used for by operator 5016 determining that operator 5016 IC tag (not shown) puts among the task management box B12, and identify, and demonstrate operator ID5125 by server 5005 (with reference to Figure 53).
The end of job was during day in 5127 when operation began day, demonstrates instruction 5006 and put into the moment among the task management box B12 and the moment of taking out from task management box B12.Finish to demonstrate in the number 5126 and make the number of having finished in the number (being 8 here).Demonstrate the finish time of each step in detail in the operation moment 5128, when for example when the end of each step, supressing switch 5017, demonstrate this moment.
Like this, operator 5016 can advance operation reliably according to the indication of the job content in the display frame of display 5012.
Next, contrast Figure 56, the operation actual achievement of each flow chart that the storage part of server is stored (each instruction to the input of each read write line constantly with take out constantly etc.) describe (suitably with reference to Figure 53).Among Figure 56, (a) be the figure of expression, (b) be the figure of expression about the operation actual achievement example of operation W02 about the operation actual achievement example of operation W01.
Shown in Figure 56 (a), about operation W01 (with reference to right the 2nd row one hurdle that rises), to each instruction No (with reference to a hurdle of left column), store instruction 5006 to the input of delivery management box B11 constantly, moment of from delivery management box B11, taking out, to the input of task management box B12 constantly, moment of taking out from task management box B12, input in delivery management box B21 be constantly and about operator's information (with reference to one hurdle, the rightmost side).About Figure 56 (b) too.
Next, contrast Figure 57 describes (suitably with reference to Figure 51～Figure 56) the processing of operator's relevant information that server carried out.Figure 57 is the process flow diagram of the flow process of the processing of expression operator's relevant information that server carried out.In addition, the situation with operation W01 in the relevant operation of instruction A01 (instruction among Figure 55 numbering 5121 is the instruction 5006 of A01) is an example here, and establishes in the storage part 5052 of server 5005 and stored the operation actual achievement described in Figure 56 (a).
At first, the handling part 5051 of server 5005, calculating (judgements) goes out from B11 to drop into constantly (people who holds instruction 5006 and workpiece W the working space 5001 puts into moment among the delivery management box B11 with instruction 5006) to the B12 input moment (operator 5016 puts into moment among the task management box B12 with instruction 5006), as the dead time (step S5001) of the workpiece W among the operation W01.
Here, operator 5016 drops into constantly from B11, become the state that can begin to being in about the operation of workpiece W, between the B12 of actual beginning operation drops into constantly, do not carry out operation, because the time is around here stagnated (delay) in operating area 1 for workpiece W, therefore is made as the dead time of the workpiece W among the operation W01.
Next, handling part 5051 calculated (judgement) and go out to be carved into the B12 taking-up moment (operator 5016 takes out instruction 5006 from task management box B12 the moment) when B12 drops into, as the process time (step S5002) of the workpiece W among the operation W01.
Here, take out between the moment owing to be carved into B12 when B12 drops into, operator 5016 should carry out the operation about workpiece W, therefore will be made as the time around here the process time of operation W.
Next, handling part 5051 calculates (judgements) and go out to be carved into the B21 input moment (operator 5016 puts into moment the task management box B21 with instruction 5006) when B12 takes out, as the traveling time (step S5003) of the workpiece W among the operation W01.
Here, operator 5016 can be taken out constantly from B12, to workpiece W and instruction 5006 are transported to working space 5002, become the state that instruction 5006 can be put among the delivery management box B21, and actual instruction 5006 has been put into before B21 among the delivery management box B21 drops into constantly, regard as workpiece W is moved to the needed time in the working space 5002, therefore will be made as the traveling time of the workpiece W among the operation W01 time around here.
In addition, consider that also operator 5016 is placed on a plurality of paired instructions 5006 in the 2nd storage area 5015 with workpiece W in advance, and be transported to the situation in the working space 2 simultaneously.So, a part of workpiece W temporarily has been placed in the 2nd storage area 5015, in this case, for convenience's sake, the time that will be carved into when B12 takes out between the B21 input moment handles as " traveling time ".
Handling part 5051 carries out the working space 1 of operation W01 and near time thereof by carrying out such processing about workpiece W, and length that still should the time can also not grasped the detail that is called dead time, process time and traveling time.
In addition, handling part 5051 can also be to instruction A02, or working space 5002 carries out same processing with working space 5003.
Here, illustrated among Figure 58, carried out the resulting result of processing of the step S5001～S5003 in the process flow diagram of Figure 57 according to Figure 56 (a) and (b) each operation actual achievement.Figure 58 for the expression instruction the time diagram of position and judged result thereof.
The first half shows about the location of instruction A01 (delivery management box B11 etc.), and the judged result of each time (dead time among the operation W01 etc.).
By watching this figure, can learn the associated workpiece W that has grasped reliably in the server 5005 based on the operation of instruction A01, in which flow chart (W01 etc.), become which state (stagnate, process or move).
In addition, too about the instruction A02 of the latter half.
Get back to Figure 57, after the step S5003, the operation W01 of 5051 couples of instruction A01 of handling part with dead time, process time and traveling time addition, calculates time for reading (this additive value also is labeled as L/T) (step S5004).
In addition, handling part 5051 is extracted process time out as actual time for reading (step S5005).
Next, handling part 5051 calculates (actual time for reading/time for reading) * 100 (%), calculates actual time for reading ratio (actual process time ratio) (step S5006).
Here, illustrated among Figure 59, carried out the resulting result of processing of the step S5004～S5006 in the process flow diagram of Figure 57 according to Figure 56 (a) and (b) each operation actual achievement.Among Figure 59, (a) figure that distributes about the time of the operation of instruction A01 for expression, (b) figure that distributes about the time of the operation of instruction A02 for expression.
Shown in Figure 59 (a),, show dead time, process time, traveling time, L/T, actual L/T and the actual L/T ratio of operation W01, operation W02 and total thereof (TOTAL) about instruction A01.
About Figure 59 (b) too.
Like this, by the job management system S of present embodiment, certainly much less dead time, process time and traveling time can grasp the length or the ratio of actual time for reading.Therefore,, can manage the very thin time,, determine invalid operation by can easily grasping efficiency of operation like this for the operation that is divided into a plurality of operations.
Next, contrast Figure 60 as the variation of job management system, describes (suitably with reference to Figure 53, Figure 54) to the situation that is provided with two delivery management boxes in 1 working space.Figure 60 is the 1st storage area of this moment and the partial graph of two delivery management boxes.In addition, the situation with working space 5001 is that example is illustrated here, but about working space 5002 and working space 5003 too.
Shown in Figure 60, the left side of the 1st storage area 5014 except paired delivery management box B11 and read write line B11a, also is provided with paired delivery management box B111 and read write line B111a with same formation and performance.
In addition, among delivery management box B11 and the delivery management box B111, if put into 1 instruction 5006 respectively, operator 5016 just can be by alternately taking out instruction 5006 from delivery management box B11 and delivery management box B111, the order of coming book 5006 as indicated to be sent to working space 1 is carried out operation.
In addition, in this case, can allow read write line B11a and read write line B111a, under situation about a plurality of instructions 5006 having been put among delivery management box B11 and the delivery management box B111, can read these all operations and determine information with IC tag 5061.So, server 5005 can be judged at once and has a plurality of workpiece W (semi-manufacture) in the 1st storage area 5014, and then can also easily judge unusual semi-manufacture (workpiece W) such as secular stagnation.In addition, can also only read a plurality of operations determines with the definite information with IC tag 5061 of 1 operation in the IC tag 5061.
And then the logarithm of delivery management box and read write line also can not be two, but more than 3.
More than embodiment is illustrated, but embodiments of the present invention are not limited in this.
For example, delivery management box and task management box and the read write line that is set up in parallel with it can not be arranged in all working spaces, and be arranged in a part of working space.
In addition, can be not yet with dead time as the time that belongs to next flow chart, but as time of the flow chart before belonging to.
In addition, concrete formations such as hardware and process flow diagram can suitably change in the scope that does not break away from main points of the present invention.
Embodiments of the present invention are described.
Figure 61 is the structural drawing of expression job management system and job managing apparatus.Job management system 6100 has instruction distributing device 6010, job managing apparatus 6020 and server 6030.Instruction distributing device 6010 and job managing apparatus 6020 and server 6030 are connected through LAN networks 6040 such as (Local Area Network).
The information of determining job content for example is the half-finished name of an article of product of instruction numbering, manufacturing or model, manufacturing number.Details as the information of the job content of determining the manipulating object article, record the operator assembly information during installing component 6075 (with reference to Figure 64), erection sequence of the kind of parts 6075, number and parts specifically in circuit substrate 6074 (with reference to Figure 63).
Operation is determined to use RFID noncontact radio frequency IC tags such as (Radio frequency identification) with IC tag 6051, adds in the file as instruction 6050.In addition,, then be easy to realize miniaturization and cost degradation etc. if operation determines that with IC tag 6051 for example be not mounting type and obtain power from receiving electric wave of battery, unusual ideal, but also can be the battery-mounting type.
Figure 62 is the block scheme of the formation of expression job managing apparatus.Job managing apparatus 6020 has the IC tag of reading, and shows the function of the progress situation of the operation of being read and the function that the information that this read is sent to server 6030 by LED lamp 6023.Job managing apparatus main body 6022 has IC tag read write line 6025, control part 6026, Department of Communication Force 6027 and input part 6028.
IC tag read write line 6025, when having put into instruction 6050 in the task management box 6021, confirmed with operation and determined with after the communicating by letter between the IC tag 6051, read the information that the operation of being added in the instruction 6050 determines to use IC tag 6051, send the communication start informations to control part 6026.In addition, IC tag read write line 6025 when task management box 6021 has taken out instruction 6050, is determined with the disconnection of communicating by letter between the IC tag 6051 in case confirm with operation, just to control part 6026 transmission sign off information.
In addition, can in task management box 6021, drop into a plurality of IC tag.Other IC tag for example have the operator who has write the information that is used for determining the operator to determine to use IC tag.IC tag read write line 6025, when the operator determines to be dropped into IC tag, the reading operation person determines the information with IC tag, send to server 6030 definite with the operator with the start information of communicating by letter between the IC tag, and the information (for example operator M0001 of Figure 65) that the operator is determined.Communication start information in, for example have task management box 6021 ID, communication the zero hour.In addition, IC tag read write line 6025, taking out the operator from task management box 6021 when determining to use IC tag, determine with the disconnection of communicating by letter between the IC tag in case confirm with the operator, just send and the definite sign off information of using between the IC tag of operator to server 6030, and definite operator's information.ID, the sign off moment that task management box 6021 is for example arranged in the sign off information.
And then control part 6026 is according to the information that reads of IC tag read write line 6025, judges the progress of operation, and according to this judged result, will show that look indicates to LED lamp 6023.Will be explained below (with reference to Figure 66) about detailed control program process flow diagram.In addition, input part 6028 carries out the inputs such as initial setting of control part 6026.
Server 6030 (with reference to Figure 61) is the operation actual achievement information of storage from a plurality of fabrication region, and analyzes the server of operation actual achievement information.Server 6030 log-on message of self-indication book issue terminal 6010 in the future stores in the storage part 6031.In addition, in the server 6030, received from the information of job managing apparatus 6020 and also promptly communicated by letter after start information, the information of determining job content and the sign off information, stored in the storage part 6031.In received information, add and to comprise that the time information (timestamp) of date stores.In the time information of being stored in the storage part 6031, there is the sign off that contained in communication zero hour that communication contained in the start information, the sign off information constantly and be added on time information (timestamp) in the received information.Be added on the time information (timestamp) in the received information, can be as the communication zero hour and sign off backup constantly.In addition, the information that is sent from job managing apparatus 6020, do not contain under the situation of time information, be added on the time information (timestamp) in the received information, be used for received management of information.Server 6030 is according to the information of storage part 6031, for example calculate by instruction the activity duration, operation result is stored in the storage part 6031.
Figure 63 is the stereoscopic figure of one of the operation post of expression operating area example.The bottom of operation post 6071 is provided with job managing apparatus 6020.Task management box 6021 in order to allow the operator can be easily drop into instruction 6050 when operation begins, and takes out when the end of job, and tilts to the place ahead of figure.By like this, the operator can also easily confirm the having or not of instruction 6050 in the task management box 6021.In addition, the input port 6024 of task management box 6021 preferably generally perpendicularly is positioned at the top, by like this, can allow the area that is provided with of task management box 6021 minimize.
The top of operation post 6071 (top) is the assembling operation zone of circuit substrate 6074, and in addition, the place ahead of operator is provided with a plurality of spare parts kits 6072.Display device 6080 is arranged on the top of operation secondary station 6073, demonstrates the information of job content.The operator carries out the operation of circuit substrate 6074 according to information shown in the display device 6080.
Figure 64 is the key diagram of picture example shown in the display in the expression operation.Suitably describe with reference to Figure 61～Figure 63.Display device 6080 demonstrates the information about operation, and by the image switching of pressing down of switch 6076, in addition, 6040 are connected with server 6030 through the internet.In a single day server 6030 has received job managing apparatus 6020 and has sent the tailor-made really information of holding in the industry, just demonstrates corresponding job content in display device 6080.Demonstrate instruction numbering 6081, instruction content 6082 (comprising the half-finished model of the product that will assemble, the name of an article and number), assembling indication information 6083 (step and job content), operation ID6084, operator ID6085 in the display device 6080, finish number 6086, end of job during day 6087 and operation constantly 6088 in detail when operation begins day.
In the instruction numbering 6081, demonstrate and determine and the definite information (for example A0001) of operation with IC tag 6051 corresponding job contents.In addition, in instruction content 6082 and the assembling indication information 6083, demonstrate details (step, job content) about instruction numbering 6081.Demonstrate the information (for example W0001) that is used for determining operation among the operation ID6084.Among the operator ID6085, demonstrate the information (for example M0001) that is used for determining the operator.In addition, determine that operator's information can login in advance in the storage part 6031 of server 6030, perhaps by being used for by the operator determining that operator's IC tag (not shown) puts in the task management box 6021, and identify, and demonstrate operator ID6085 by server 6030 (with reference to Figure 53).
The end of job was during day in 6087 when operation began day, demonstrates instruction 6050 and put into the moment in the task management box 6021 and the moment of taking out from task management box 6021.Finish to demonstrate in the number 6086 and make the number of having finished in the number (being 8 here).Demonstrate the finish time of each step in detail in the operation moment 6088, when for example when each step finishes, supressing switch 6076, demonstrate this moment.By like this, the operator can advance operation reliably according to the indication of the job content in the display frame of display device 6080.
The key diagram of the operation actual achievement of each flow chart of being stored in the storage part of Figure 65 for the expression server.The input of each instruction in each read write line described with taking-up moment etc. constantly.To each instruction No, stored the input of instruction 6050 in task management box 6021 constantly (operation begins), moment (end of job) of from task management box 6021, taking out, about the information of flow chart and about operator's information.According to Figure 65, for example as job content (instruction No) A0001 of one of all flow chart W0001, on May 10th, 2006, by operator MM0001,9:00 began operation in the moment as can be known, and 9:35 finishes taking out constantly.In addition, job content (instruction No) A0002, on May 10th, 2006, by operator M0002,9:50 began operation dropping into constantly, and 10:40 finishes operation taking out constantly.
Next, the Presentation Function to the operation of job managing apparatus 6020 progress situation describes.
Figure 66 is the process flow diagram of the operation progress step display of expression job managing apparatus.In case connect the power supply of job managing apparatus 6020, control part 6026 just sends the initial notification instruction to LED lamp 6023, some brilliant white (step S6101).In addition, the holding circuit (not shown) that LED lamp 6023 passes through the illuminant colour lighted keeps illuminant colour, arrives up to next notification instruction.The illuminant colour holding circuit is positioned at LED lamp 6023 sides here, but also can be positioned at control part 6026 sides.Shown in Figure 63, the operator of operating area has received to add to pay to be had after the circuit substrate 74 of instruction 6050, and instruction 6050 is dropped into from the input port 6024 of the task management box 6021 that is arranged on operation post 6071 bottoms.IC tag read write line 6025 sends the electric wave that comprises control signal every preset time from the antenna (not shown) in the IC tag read write line 6025, judge whether to have detected instruction input (step S6102).In addition, among the step S6102, the electric wave that contains control signal also can send continuously from the antenna (not shown) in the IC tag read write line 6025.
Operation is determined with the electric wave of the reception of the antenna in the IC tag 6051 from IC tag read write line 6025, by the resonance effect generation electromotive force of antenna.The driven by power operation of passing through to be produced is determined to carry out necessary processing with the circuit in the IC tag 6051.This result is determined to go out with the antenna transmission of IC tag 6051 sides from operation.IC tag read write line 6025, the antenna by IC tag read write line 6025 receives the electric wave that is sent, and detects the input (step S6102 is) of instruction 6050.Can't detect at IC tag read write line 6025 that (step S6102 not), continues step S6102 under the situation of input of instruction 6050.
IC tag read write line 6025, read the information that detected operation determines to use IC tag 6051, control part 6026 through Department of Communication Force 6027 and network 6040 to server 6030, send the IC tag information that drops into and promptly determine with the start information of communicating by letter between the IC tag 6051 with operation, and the information (step S6103) that job content is determined.In addition, control part 6026 sends notification instruction in the operation to LED lamp 6023, some sapphirine (step S6104).
Among the step S6109, IC tag read write line 6025 was implemented to determine with communicating by letter between the IC tag 6051 with operation every the given time, can confirm under the situation of communicating by letter, detect the operator and instruction 6050 is not taken out (step S6109 from the input port 6024 of task management box 6021,), do not return step S6107.Under the situation that in preset time, can't confirm to communicate by letter, detect the operator and instruction 6050 is taken out (step S6109 is) from the input port 6024 of task management box 6021, enter step S6110.
By adopting present embodiment, job managing apparatus 6020 has: drop into the operation of the information that is used for determining job content and determine task management box 6021 with IC tag 6051; Be installed in the task management box 6021, detect the IC tag read write line 6025 of having put into the IC tag in this task management box 6021 and having read its information; Judge the control part 6026 of the progress of operation according to the information that reads of IC tag read write line 6025; And the LED lamp 6023 of notifying the progress of operation by the instruction of control part 6026.Therefore, when the operator begins in operation, only IC tag is put in the task management box 6021 just passable, and, when the end of job, only from task management box 6021, take out IC tag just passable.In addition, the operator drops into the operation progress situation after the IC tag, notify by LED lamp 6023, so the people such as supvr of operator and operation can easily grasp the state of operation.And then the input of IC tag is stored in the server 6030 with taking out the moment constantly, therefore can collect the actual activity duration.
Variation to above-mentioned embodiment describes below.
Figure 67 is the structural drawing of expression self job managing apparatus.Formation shown in Figure 67 is with respect to the formation shown in Figure 61, and job managing apparatus 6020A is installed in the top of self pillar, be arranged on the operating area near.In addition, be provided with a plurality of LED lamps among the job managing apparatus 6020A, have 1LED lamp 6023a, 2LED lamp 6023b, 3LED lamp 6023c.By like this, can represent the progress situation of operation separately by 1LED lamp 6023a and 2LED lamp 6023b to a plurality of instructions for example instruction 6050a and instruction 6050b.3LED lamp 6023c is used in too much instruction and has put into situation in the task management box 6021.In addition, subsidiary among the instruction 6050a have operation to determine to use IC tag 6051a, and subsidiary among the instruction 6050b have operation to determine to use IC tag 6051b.Give among Figure 67 with Figure 61 in same structure division mark same numbering, omit explanation.
Figure 68 is the process flow diagram of the operation progress step display of expression job managing apparatus.Figure 68 (a) is the initial setting process flow diagram, Figure 68 (b) be instruction input testing process figure, Figure 68 (c) be instruction taking-up testing process figure.Figure 68 (b) and Figure 68 (c) pass through preset time and from the instruction of outside etc., switch at any time by every.Here the situation that adopts just switch every preset time of having passed through switching describes.In addition, in the explanation of the process flow diagram of Figure 68, at first adopt instruction 6050 and LED lamp 6023 to describe with one of a plurality of LED lamps example as a plurality of instructions, in the concrete action example afterwards, the action example that comprises the relation between a plurality of instructions (instruction 6050a, instruction 6050b) and a plurality of LED lamp (1LED lamp 6023a, 2LED lamp 6023b, 3LED lamp 6023c) is described.
Among Figure 68 (a), in case connect the power supply of job managing apparatus 6020A, control part 6026 just sends the initial notification instruction to LED lamp 6023, some brilliant white (step S6201).Afterwards, will drop into number to the instruction of task management box 6021 and be initialized as " 0 " (step S6202), enter the processing (step S6203) of Figure 68 (b).
Among Figure 68 (b), the instruction that control part 6026 is set task management box 6021 drops into number (step S6204).Initial instruction the input number follow the value of the initial value of step S6202.Control part 6026 judge whether to continue to detect instruction input (step S6205).Detect the preset time that does not reach switching if drop into, then continue to drop into detection (step S6205 is).IC tag read write line 6025 sends the electric wave that contains control signal every preset time from the antenna (not shown) in the IC tag read write line 6025, judge whether to have detected instruction input (step S6207).In addition, if input detects for the preset time of switching above (step S6205 denys), just switch to the processing (step S6206) of Figure 68 (c).
IC tag read write line 6025, the antenna by IC tag read write line 6025 receive by operation determines the electric wave that antenna sent with IC tag 6051, and (step S6207 is) enters step S6208 under the situation of the input that has detected instruction 6050.Can't detect at IC tag read write line 6025 that (whether) step S6207, returns step S6205 under the situation of input of instruction 6050.
Among the step S6208, IC tag read write line 6025 reads the information that detected operation determines to use IC tag 6051.Control part 6026 is through Department of Communication Force 6027 and network 6040, to server 6030, send the IC tag information that drops into and promptly determine with the start information of communicating by letter between the IC tag 6051, and, enter step S6209 the information (step S6208) that job content is determined with operation.In addition, control part 6026 sends notification instruction in the operation to LED lamp 6023, and some sapphirine (step S6209) enters step S6210.
Among the step S6210, control part 6026 judges whether the instruction content of instruction 6050 is contents of extra urgent operation.Under the situation that is extra urgent operation (step S6210 is), control part 6026 sends extra urgent notification instruction to LED lamp 6023, and some glassy yellow (step S6211) enters step S6212.(step S6210 not), enters step S6212 under the situation that is not extra urgent operation.
Switched to after the processing of Figure 68 (c), the instruction that control part 6026 is set task management box 6021 drops into number (step S6220).Instruction the input number follow the value that the instruction in the processing of Figure 68 (b) drops into number.Control part 6026 judge whether to continue to detect instruction taking-up (step S6221).Detect the preset time that does not reach switching if take out, then continue to take out and detect (step S6221, be), to input IC tag (each ID), judge the activity duration (from drop into instruction the moment begin through constantly) whether be (step S6223) more than preset time.At making time is that control part 6026 sends the stagnation notification instruction to LED lamp 6023 under the situation more than preset time (step S6223 is), and some shiny red (step S6224) enters step S6225.(step S6223 not), enters step S6225 under the situation of making time less than preset time.In addition, if taking-up detects for the preset time of switching above (step S6221 denys), just switch to the processing (step S6222) of Figure 68 (b).
Among the step S6225, IC tag read write line 6025 was implemented to determine with communicating by letter between the IC tag 6051 with operation every the given time, can confirm under the situation of communicating by letter, detect the operator and instruction 6050 is not taken out (step S6225 from the input port 6024 of task management box 6021,), do not return step S6221.Under the situation that in preset time, can't confirm to communicate by letter, detect the operator and instruction 6050 is taken out (step S6225 is) from the input port 6024 of task management box 6021, enter step S6226.
Among the step S6229, control part 6026 judge instruction the input number whether be " 0 ".Instruction the input number be under the situation of " 0 " (step S6229 is), switch to the processing (step S6230) of Figure 68 (b).Instruction the input number be not that (step S6229 not), returns step S6221 under the situation of " 0 ".
Next, the concrete action example to process flow diagram describes.Detailed steps is illustrated in Figure 68.Here, be that the center describes with the illuminating state of LED lamp, the explanation of other steps is usually omitted.Employing has dropped into instruction 6050a in task management box 6021, next drop into as extra urgent instruction instruction 6050b, and then the situation that has dropped into instruction 6050c (not shown) again describes.In addition, establishing set-point (suitably instruction allows number) " N " is " 2 ", and control part 6026 has surpassed under the situation of " 2 " at the input number, sends too much notification instruction.
During step S6202,1LED lamp 6023a, 2LED lamp 6023b, 3LED lamp 6023c light up as white.In case instruction 6050a is dropped into, just judge the input (step S6207 is) that has detected instruction (IC tag), 1LED lamp 6023a lights up as blueness (step S6209).Owing to be not extra urgent instruction, therefore enter step S6212.Add " 1 " (step S6212) for the input number, drop into number and become " 1 " (step S6213 denys), therefore return step S6205.
In case next instruction 6050b is dropped into, just judge the input (step S6207 is) that has detected instruction (IC tag), 2LED lamp 6023b lights up as blueness (step S6209).Judging is extra urgent instruction (step S6210 is), and 2LED lamp 6023b lights up as yellow (step S6211).Add " 1 " (step S6212) for the input number, drop into number and become " 2 " (step S6213 denys), therefore return step S6205.
And then, in case instruction 6050c is dropped into, just judging the input (step S6207 is) that has detected instruction (IC tag), 3LED lamp 6023b lights up as blueness (step S6209).Owing to be not extra urgent instruction, therefore enter step S6212.Add " 1 " (step S6212) for the input number, drop into number and become " 3 " (step S6213 is), therefore 3LED lamp 6023c glimmers with redness, returns step S6205.At this moment, 1LED lamp 6023a lights up as blueness, and 2LED lamp 6023b lights up as yellow, and 3LED lamp 6023c glimmers with redness.
Afterwards, adopt from task management box 6021 and take out instruction 6050c, and then taken out instruction 6050b, but the instruction 6050a situation more than preset time of having placed is described.
If taken out instruction 6050c in preset time, just judge the taking-up (step S6225 is) that has detected instruction (IC tag), 3LED lamp 6023c lights up as white (step S6227).Subtract " 1 " (step S6228) for the input number, drop into number and become " 2 ", owing to be not that " 0 " (step S6229 not), therefore returns step S6221.
Next, if taken out instruction 6050b in preset time, just judge the taking-up (step S6225 is) that has detected instruction (IC tag), 2LED lamp 6023b lights up as white (step S6227).Subtract " 1 " (step S6228) for the input number, drop into number and become " 1 ", owing to be not that " 0 " (step S6229 not), therefore returns step S6221.
And then if instruction 6050a placed more than preset time, just each ID is judged as (step S6223 is) more than preset time, 1LED lamp 6023a lights up as redness (step S6224).At this moment, 1LED lamp 6023a lights up as redness, and 2LED lamp 6023b lights up as white, and 3LED lamp 6023c lights up as white.
By adopting present embodiment, people such as operator or task management person are by the LED lamp 6023a of the job managing apparatus 6020A of Figure 67, the illuminant colour of 6023b, 6023c, can a glance just confirm to have put into several instructions, and (blueness is lighted), operation stagnation (redness is lighted), the end of job (white is lighted), extra urgent operation (yellow is lighted), operation too much (redness is lighted) wait any operation progress situation in the operation.
Further variation is described.
Figure 69 is illustrated in the structural drawing that the selection chassis is provided with the situation of job managing apparatus.Selection chassis 6060 is employed chassis when the needed parts of selection assembling procedure.The state that the workpiece cassette 6061 of putting into circuit substrate 6074 is being chosen has been shown among Figure 69.The side of selection chassis 6060 is provided with job managing apparatus 6020B.The job managing apparatus 6020B of Figure 69 is the same with the job managing apparatus 6020 of Figure 61, but chassis is determined to be arranged in the task management box 6021 with IC tag 6052.By in selection chassis 6060, job managing apparatus 6020B being set, the operation progress situation of picking can be presented in the LED lamp 6023.In addition, taken place the selection instruction under content and the parts inconsistent grade of being chosen and the inconsistent situation of selection instruction content, can warn demonstration.In addition, give and the same component parts mark prosign shown in Figure 61, omit explanation.
Figure 70 is the process flow diagram of the operation progress step display of expression job managing apparatus.In addition, mark prosign, simplified illustration to process flow diagram identical functions with Figure 66.In case connect the power supply of job managing apparatus 6020B, control part 6026 just sends the initial notification instruction to LED lamp 6023, some brilliant white (step S6101).Picking person will choose after instruction puts in the task management box 6021, IC tag read write line 6025 detect the selection instruction input (step S6102 is).IC tag read write line 6025 can't detect the selection instruction (step S6102 not), returns step S6102 under the situation of input.
IC tag read write line 6025 reads the information of IC tag additional in the detected selection instruction, control part 6026 through Department of Communication Force 6027 to server 6030, the information (step S6103) that sends the communication start information and job content is determined.In addition, control part 6026 sends notification instruction in the operation to LED lamp 6023, some sapphirine (step S6104).
Picking person puts into the IC tag of the parts chosen in the task management box 6021.Among the step S6301, in the specified selection parts ID guide look of 6026 pairs of control parts selection instruction, whether exist the parts ID that from the IC tag of the parts chosen, is read to judge.Under the situation of job content inconsistent (parts ID is inconsistent) (step S6301 is), control part 6026 is to LED lamp 6023 notification instruction that gives a warning, some shiny red (step S6302).(step S6301 not), enters step S6303 under the situation of job content consistent (choose in the specified selection parts ID guide look of instruction, have the parts ID that is chosen).Whether 6026 pairs of all pickings of control part have been finished and have been judged (step S6303).Specifically, the judgement that operation is finished, by the guide look to the indicated selection parts ID of selection instruction, the parts ID that whether exists institute to choose to some extent judges.(step S6303 not), returns step S6107 under the uncompleted situation of picking.(step S6303 is) enters step S6304 under the completed situation of picking.
By adopting present embodiment, people such as picking person or task management person can a glance confirm that just (blueness is lighted) in the operation, operation stagnation (redness is lighted), the end of job (green is lighted), extra urgent operation (yellow is lighted), operation inconsistent (redness is lighted) wait any operation progress situation by the illuminant colour of the LED lamp 6023 of the job managing apparatus 6020B of Figure 69.
Figure 71 will choose the key diagram that chassis is arranged on the step under the situation of choosing in the chassis storage area for expression.Picking person is through with after the picking, moves to given 6090 places, selection chassis storage area.In this case, the selection chassis need be arranged on this message in the given selection chassis storage area 6090, be notified to server 6030.
Figure 71 (a) is for being provided with the situation of self tag control box 6091 near the selection chassis storage area 6090.In the tag control box 6091, put into the operating area instruction 6053 that has attached IC tag, store the regional location of selection chassis storage area 6090 in this IC tag.Picking person is set in the given position of selection chassis storage area 6090 after picking is finished, and takes out operating area instruction 6053 from tag control box 6091, puts in the task management box 6021.So, the information of incidental IC tag in the instruction 6053 of IC tag read write line 6025 reading operations zone, control part 6026 sends to server 6030 with zone position information, chassis number information and time information.
Figure 71 (b) is for being provided with the definite situation of using the IC tag read write line 6092 of IC tag 6052 of the chassis that reads selection chassis 6060 near the selection chassis storage area 6090.Picking person is set in the given position of selection chassis storage area 6090 after picking is finished.So IC tag read write line 6092 reads the information that chassis determines to use IC tag 6052, and zone position information, chassis number information and time information are sent to server 6030.By adopting present embodiment, selection chassis 6060 can be set at this item in the given position of choosing chassis storage area 6090, send to server 6030 automatically.
Claims (63)
1. an operation actual achievement collection system has the operation actual achievement management devices of collecting the operation actual achievement and above-mentioned operation actual achievement being managed,
Above-mentioned operation actual achievement collection system has:
Operation determines use the ID label, and it writes the information of job content of definite manipulating object article of being used for;
The task management box, it has the input port of dropping into the definite ID of using of above-mentioned operation label; And
The ID tag reader, it is attached in the above-mentioned task management box, reads above-mentioned operation and determines to use the ID label, and the information that this read is sent to above-mentioned operation actual achievement management devices.
2. an operation actual achievement collection system has the operation actual achievement management devices of collecting the operation actual achievement and above-mentioned operation actual achievement being managed,
Above-mentioned operation actual achievement collection system has:
The task management box, it has and drops into operation and determine that input port with the ID label, this operation determine to write the information of job content of definite manipulating object article of being used for the ID label; And
The ID tag reader, it is attached in the above-mentioned task management box, reads above-mentioned operation and determines to use the ID label, and the information that this read is sent to above-mentioned operation actual achievement management devices.
3. an operation actual achievement collection system has the operation actual achievement management devices of collecting the operation actual achievement and above-mentioned operation actual achievement being managed,
Above-mentioned operation actual achievement collection system has:
Operation determines use the ID label, and it writes the information of job content of definite manipulating object article of being used for;
The operator determines to use the ID label, and it writes the information of determining the operator;
The task management box, it has the above-mentioned operation of input and determines with ID label and the definite input port with the ID label of above-mentioned operator; And
The ID tag reader, it is attached in the above-mentioned task management box, reads above-mentioned operation and determines to determine to use the ID label with ID label and above-mentioned operator, and the information that this read is sent to above-mentioned operation actual achievement management devices.
4. an operation actual achievement collection system has the operation actual achievement management devices of collecting the operation actual achievement and above-mentioned operation actual achievement being managed,
Above-mentioned operation actual achievement collection system has:
Operation determines use the ID label, and it writes the information of job content of definite manipulating object article of being used for;
Operation determines use the ID label, and it writes the information of flow chart of definite manipulating object article of being used for;
The operator determines to use the ID label, and it writes the information of determining the operator;
The task management box, it has the above-mentioned operation of input and determines to determine with ID label and the definite input port with the ID label of above-mentioned operator with ID label, above-mentioned operation; And
The ID tag reader, it is attached in the above-mentioned task management box, reads above-mentioned operation and determines to determine to determine to use the ID label with ID label and above-mentioned operator with ID label, above-mentioned operation, and the information that this read is sent to above-mentioned operation actual achievement management devices.
5. operation actual achievement collection system as claimed in claim 1 is characterized in that,
Above-mentioned task management box is installed near operation post or the operating area.
6. operation actual achievement collection system as claimed in claim 1 is characterized in that,
Above the above-mentioned input port of above-mentioned task management box is positioned at, and be positioned at the approximate vertical direction.
7. operation actual achievement collection system as claimed in claim 1 is characterized in that,
Above-mentioned ID tag reader, can carry out with under above-mentioned operation is determined with the situation of communicating by letter between the ID label, notify above-mentioned operation actual achievement management devices, with situation that above-mentioned operation has been determined to disconnect with communicating by letter between the ID label under, notify above-mentioned operation actual achievement management devices.
8. operation actual achievement collection system as claimed in claim 1 is characterized in that,
Above-mentioned operation is determined to store the assembling procedure information of indication operator's assembling with in the ID label.
9. operation actual achievement collection system as claimed in claim 1 is characterized in that,
Have to have write and be used for determining that the parts of the information of institute's mounted component in the manipulating object article determine to use the ID label,
Above-mentioned ID tag reader can carry out notifying above-mentioned operation actual achievement management devices with under above-mentioned parts are determined with the situation of communicating by letter between the ID label.
10. operation actual achievement collection system as claimed in claim 8 is characterized in that,
Above-mentioned assembling procedure information is presented at and is arranged near the display part of operation post.
11. an operation actual achievement collection system has the operation actual achievement management devices of collecting the operation actual achievement and above-mentioned operation actual achievement being managed,
Above-mentioned operation actual achievement collection system has:
Traceability management ID label, it writes the information that is used for determining traceability;
The task management box, it has the input port of the above-mentioned traceability management of input with the ID label; And
ID label read-write equipment, it is attached in the above-mentioned task management box, reads above-mentioned traceability management and uses the ID label, and the information that this read is sent to above-mentioned operation actual achievement management devices.
12. operation actual achievement collection system as claimed in claim 11 is characterized in that,
Above-mentioned traceability management comprises the information of the job content of determining the manipulating object article with in the ID label, or the information of definite operating area.
13. operation actual achievement collection system as claimed in claim 11 is characterized in that,
Above-mentioned operation actual achievement management devices when a job content finishes, sends to above-mentioned ID label read-write equipment with collected operation actual achievement information at least;
Above-mentioned ID label read-write equipment is used in the ID label in above-mentioned traceability management, writes above-mentioned operation actual achievement information.
14. the mensuration system of reforming has:
The instruction distribution unit, it has taken place to revise under the situation of the operation of reforming of the said goods in the manufacturing process of product, issues the above-mentioned instruction of reforming;
Import the input part of the above-mentioned actual achievement of reforming;
Database, it is associated with storing with project according to the above-mentioned actual achievement of importing of reforming; And
Search part, it retrieves the above-mentioned actual achievement information of reforming of storing according to given project in above-mentioned database.
15. the mensuration system of reforming,
Have:
The instruction distribution unit, it has taken place to revise under the situation of the operation of reforming of the said goods in the manufacturing process of product, issues the above-mentioned instruction of reforming;
Login the input part of the above-mentioned actual achievement of reforming;
Manage the above-mentioned actual achievement database of information of reforming; And
Search part, it retrieves above-mentioned database by monitoring the above-mentioned actual achievement monitoring of information project of reforming.
16. as claim 14 or the 15 described mensuration systems of reforming, it is characterized in that,
Above-mentioned instruction distribution unit has the IC tag writing station, and it will determine that the above-mentioned information of reforming is written to definite the using in the IC tag of reforming,
Above-mentioned input part has:
The management box of reforming, it has and drops into above-mentioned reforming and determine input port with IC tag; And the IC tag reading device, it is attached in the above-mentioned management box of reforming, and reads above-mentioned reforming and determines to use IC tag, and the information that this read is sent to above-mentioned database.
17. the mensuration system of reforming as claimed in claim 16 is characterized in that,
Above-mentioned input part reads a plurality of IC tag of having put in the above-mentioned management box of reforming by above-mentioned IC tag reading device, and the information that this read is sent to above-mentioned database.
18. the mensuration system of reforming as claimed in claim 14 is characterized in that,
Above-mentioned database in the information that above-mentioned input part sent, adds time information and storage.
19. the mensuration system of reforming as claimed in claim 14 is characterized in that,
Above-mentioned IC tag reading device, can carry out with above-mentioned reform determine with the situation of communicating by letter between the IC tag under, notify above-mentioned database, with above-mentioned definite situation about having disconnected of reforming with communicating by letter between the IC tag under, notify above-mentioned database.
20. assay method of reforming, in the manufacturing process of the product of the input part with actual achievement of reforming of input, the database of storing explicitly according to the above-mentioned actual achievement of importing of reforming and project and the search part of in above-mentioned database, retrieving the above-mentioned actual achievement information of reforming of storing according to given project, measure above-mentioned reforming
In the manufacturing process of product, reforming during operation of the said goods taken place to revise,
Above-mentioned database will store via reform actual achievement and the given item association that above-mentioned input part is imported,
Above-mentioned search part is the above-mentioned actual achievement of reforming of key search with above-mentioned given project.
21. assay method of reforming, have issue have the IC tag writing station the instruction of reforming instruction distribution unit, the above-mentioned actual achievement database of information of reforming of management and be provided with in the manufacturing process of product of management box and the input part of the IC tag reading device that reads the IC tag of having put in the above-mentioned management box, measure above-mentioned reforming
In the manufacturing process of product, reforming during operation of the said goods taken place to revise,
Above-mentioned instruction distribution unit is written to definite above-mentioned information of reforming in the IC tag,
Above-mentioned input part reads the IC tag of having put in the above-mentioned management box, and the information that this read is sent to above-mentioned database.
22. operation actual achievement collection system, be provided with the input part of input operation actual achievement in the operation place, and the database that has the operation actual achievement that storage imported by above-mentioned input part in arbitrary site, corresponding to operator's given action, collect operation actual achievement information according to the information of being imported
Above-mentioned input part has the IC tag reading device, and it reads with the IC tag of the information of determining job content, and the information that this read is sent to above-mentioned database,
Above-mentioned IC tag reading device, can carry out with above-mentioned IC tag between the situation of communicating by letter under, send information to above-mentioned database, with above-mentioned IC tag between the situation about having disconnected of communicating by letter under, send information to above-mentioned database,
Above-mentioned database, the moment of containing in the information that can carry out being sent under the situation of above-mentioned communication, or receive moment of this information, login the zero hour as communication, and the moment of containing in the information that is sent under the situation that above-mentioned communication has been disconnected, or receive moment of this information, login constantly as sign off.
23. operation actual achievement collection system as claimed in claim 22 is characterized in that,
Above-mentioned database, operation actual achievement and given item association that above-mentioned input part is imported store, in the operation actual achievement that above-mentioned given project is stored, have under a plurality of communication zero hours and the sign off situation constantly, calculate first communication and be made as operation zero hour the zero hour, calculate last sign off and be made as the end of job constantly constantly.
24. operation actual achievement collection system as claimed in claim 23 is characterized in that,
Above-mentioned database is according to the above-mentioned communication zero hour and above-mentioned sign off difference constantly, computational tasks time, operation break period or operation interruption times.
25. operation actual achievement collection system as claimed in claim 22 is characterized in that,
Above-mentioned input part has the task management box that is provided with the input port that is used for dropping into above-mentioned IC tag, and above-mentioned IC tag reading device reads the above-mentioned IC tag of having put in the above-mentioned task management box.
26. operation actual achievement collection system, be provided with the input part of input operation actual achievement in the operation place, and the database that has the operation actual achievement that storage imported by above-mentioned input part in arbitrary site, corresponding to operator's given action, collect operation actual achievement information according to the information of being imported
Above-mentioned input part has the IC tag reading device, and it reads with the IC tag of the information of determining traceability, and the information that this read is sent to above-mentioned database,
Above-mentioned IC tag reading device, can carry out with above-mentioned IC tag between the situation of communicating by letter under, send information to above-mentioned database, with above-mentioned IC tag between the situation about having disconnected of communicating by letter under, send information to above-mentioned database,
Above-mentioned database, the moment of containing in the information that can carry out being sent under the situation of above-mentioned communication, or receive moment of this information, login the zero hour as communication, and the moment of containing in the information that will under the situation that above-mentioned communication has disconnected, be sent, or receive moment of this information, login constantly as sign off.
27. operation actual achievement collection system as claimed in claim 26 is characterized in that,
Contain the information of determining job content in the above-mentioned IC tag, or the information of definite operating area.
28. operation actual achievement collection system as claimed in claim 26 is characterized in that,
Above-mentioned database, operation actual achievement and given project that above-mentioned input part is imported are associated with storing, in the operation actual achievement that above-mentioned given project is stored, have under a plurality of communication zero hours and the sign off situation constantly, calculate first communication zero hour as operation zero hour, calculate last sign off constantly constantly as the end of job.
29. operation actual achievement collection method, be used for being collected in the operation place and be provided with the IC tag reading device that reads IC tag and the information that this read is sent to database, and the operation actual achievement information that has the above-mentioned database of the operation actual achievement information that storage sent by above-mentioned IC tag reading device in arbitrary site
Above-mentioned IC tag reading device, can carry out with above-mentioned IC tag between the situation of communicating by letter under, send information to above-mentioned database, with above-mentioned IC tag between the situation about having disconnected of communicating by letter under, send information to above-mentioned database,
Above-mentioned database, the moment of containing in the information that can carry out being sent under the situation of above-mentioned communication, or receive moment of this information, login the zero hour as communication, and the moment of containing in the information that is sent under the situation that above-mentioned communication has been disconnected, or receive moment of this information, login constantly as sign off.
30. operation actual achievement collection system as claimed in claim 29 is characterized in that,
Contain the information of determining job content in the above-mentioned IC tag, or the information of definite traceability.
31. operation management system, to preserve as job history information the operation history that workpiece carries out the resource of operation, and generate the cause-effect relationship information through annual variation of the work capacity that is used for inferring this resource according to this job history information, manage the operation of this resource by this cause-effect relationship information
Above-mentioned operation management system has handling part, and it will discern the resource identification information of above-mentioned resource and above-mentioned job history information corresponding stored in above-mentioned storage medium,
When in above-mentioned job history information, change having taken place, extract out and the corresponding above-mentioned job history information of above-mentioned resource identification information, upgrade changed content, and store in this storage medium from above-mentioned storage medium,
When judging the operation of above-mentioned resource, from above-mentioned storage medium, extract the corresponding above-mentioned job history information of above-mentioned resource identification information out with this resource, and the accumulative total of taking out this resource from this job history information is used information, generate above-mentioned accumulative total use information through annual variation as above-mentioned cause-effect relationship information
Judge the operation of this resource by this cause-effect relationship information.
32. operation management system as claimed in claim 31 is characterized in that,
Above-mentioned handling part,
With which the preferential preferential reference information that uses in the above-mentioned resource of at least two same kinds of expression, store in the above-mentioned storage medium, and above-mentioned resource identification information corresponding to this resource, with the preferential judgement information stores that contains in the above-mentioned job history information in above-mentioned storage medium
State in the choice under the situation of resource, take out the above-mentioned preferential judgement information of the above-mentioned resource identification information of and corresponding above-mentioned resource identical, and take out above-mentioned preferential reference information from above-mentioned storage medium with this resource from above-mentioned storage medium,
The above-mentioned resource identification information of the above-mentioned preferential judgement information of above-mentioned preferential reference information is satisfied in selection,
This selected resource identification information is notified as the preferential above-mentioned resource of using.
33. operation management system as claimed in claim 31 is characterized in that,
Above-mentioned handling part,
Corresponding to the above-mentioned resource identification information that the above-mentioned resource that produces the bad essential factor of product is arranged, will use the prohibitory sign position to store in the storage medium in advance,
When stating resource in the choice, behind affirmation and the corresponding above-mentioned use prohibitory sign of this resource identification information position, judge having or not of using, and notify this result.
34. operation management system, to preserve as job history information the use history that workpiece carries out processed mould, and generate the cause-effect relationship information of the degradation mode that is used for inferring this mould according to this job history information, manage the operation of this mould by this cause-effect relationship information
Above-mentioned operation management system has handling part, and it will discern the mould identifying information of above-mentioned mould and above-mentioned job history information corresponding stored in storage medium,
When in above-mentioned job history information, change having taken place, after above-mentioned storage medium extraction and the corresponding above-mentioned job history information of above-mentioned mould identifying information, upgrade changed content, and store in this storage medium,
When judging the operation of above-mentioned mould, from above-mentioned storage medium, extract the corresponding above-mentioned job history information of above-mentioned mould identifying information out with this mould, and the accumulative total of taking out this mould from this job history information is used information, generate above-mentioned accumulative total use information through annual variation as above-mentioned cause-effect relationship information
Judge the operation of this mould by this cause-effect relationship information.
35. operation management system as claimed in claim 34 is characterized in that,
Above-mentioned handling part,
To be illustrated under at least two the identical situations of above-mentioned mould keeping in the warehouse, the preferential preferential reference information that uses which mould, store in the above-mentioned storage medium, and above-mentioned mould identifying information corresponding to this mould, with the preferential judgement information stores that contains in the above-mentioned job history information in above-mentioned storage medium
Under the situation that above-mentioned mould is taken out from the warehouse, the above-mentioned preferential judgement information of taking out the above-mentioned mould identifying information of and corresponding above-mentioned mould identical from above-mentioned storage medium with this mould, and take out above-mentioned preferential reference information from above-mentioned storage medium,
The above-mentioned mould identifying information of the above-mentioned preferential judgement information of above-mentioned preferential reference information is satisfied in selection,
This selected mould identifying information is notified as the preferential above-mentioned mould that uses.
36. operation management system as claimed in claim 35 is characterized in that,
Above-mentioned handling part,
Above-mentioned mould identifying information corresponding to the above-mentioned mould that produces the bad essential factor of product is arranged will use the prohibitory sign position to store in the storage medium,
When stating mould in the use, confirm and the corresponding above-mentioned use prohibitory sign of this mould identifying information position, judge having or not of using, and this result is notified.
37. operation management system as claimed in claim 34 is characterized in that,
Above-mentioned handling part,
With above-mentioned mould identifying information, store can freely carrying out in the IC tag of radio communication of installing in the above-mentioned mould self in advance into,
Obtain the above-mentioned accumulative total use information of the user mode of the above-mentioned mould of expression in the make-up machine that above-mentioned workpiece is formed, and, above-mentioned job history information is stored in the above-mentioned storage medium corresponding to from the above-mentioned mould identifying information that above-mentioned IC tag read.
38. operation management system as claimed in claim 33 is characterized in that,
In the above-mentioned handling part, with above-mentioned IC tag as above-mentioned storage medium.
39. operation management method, to preserve as job history information the operation history that workpiece carries out the resource of operation, and generate the cause-effect relationship information through annual variation of the work capacity that is used for inferring this resource according to this job history information, manage the operation of this resource by this cause-effect relationship information
Carry out following the processing by computing machine:
With the identification resource identification information of above-mentioned resource and above-mentioned job history information corresponding stored in storage medium;
When in above-mentioned job history information, change having taken place, after above-mentioned storage medium extraction and the corresponding above-mentioned job history information of above-mentioned resource identification information, upgrade changed content, and store in this storage medium;
When judging the operation of above-mentioned resource, from above-mentioned storage medium, extract the corresponding above-mentioned job history information of above-mentioned resource identification information out with this resource, and the accumulative total of taking out this resource from this job history information uses information, generate above-mentioned accumulative total use information through annual variation as above-mentioned cause-effect relationship information;
Judge the operation of this resource by this cause-effect relationship information.
40. operation supervisory routine, to preserve as job history information the operation history that workpiece carries out the resource of operation, and generate the cause-effect relationship information through annual variation of the work capacity that is used for inferring this resource according to this job history information, manage the operation of this resource by this cause-effect relationship information
Carry out following the processing by computing machine:
Store into the resource identification information and the above-mentioned job history information of the above-mentioned resource of identification in the storage medium accordingly;
When in above-mentioned job history information, change having taken place, after above-mentioned storage medium extraction and the corresponding above-mentioned job history information of above-mentioned resource identification information, upgrade changed content, and store in this storage medium;
When judging the operation of above-mentioned resource, from above-mentioned storage medium, extract the corresponding above-mentioned job history information of above-mentioned resource identification information out with this resource, and the accumulative total of taking out this resource from this job history information uses information, generate above-mentioned accumulative total use information through annual variation as above-mentioned cause-effect relationship information;
Judge the operation of this resource by this cause-effect relationship information.
41. an operation management system will be preserved as job history information the operation history that workpiece carries out the resource of operation, and the operation through this resource of annual variation of the work capacity of inferring this resource is managed,
Have handling part, it will discern the resource identification information of above-mentioned resource and above-mentioned job history information corresponding stored in storage medium,
When in above-mentioned job history information, change having taken place, after above-mentioned storage medium extraction and the corresponding above-mentioned job history information of above-mentioned resource identification information, upgrade changed content, and store in this storage medium,
When judging the operation of above-mentioned resource, from above-mentioned storage medium, extract the corresponding above-mentioned job history information of above-mentioned resource identification information out with this resource, and, judge the operation of this resource by this information according to the relevant information of above-mentioned job history information generation of extracting out through annual variation.
42. an operation management method will be preserved as job history information the operation history that workpiece carries out the resource of operation, and this resource operation through annual variation of inferring this resource work capacity will be managed,
Carry out following the processing by computing machine:
With the identification resource identification information of above-mentioned resource and above-mentioned job history information corresponding stored in storage medium;
When in above-mentioned job history information, change having taken place, after above-mentioned storage medium extraction and the corresponding above-mentioned job history information of above-mentioned resource identification information, upgrade changed content, and store in this storage medium;
When judging the operation of above-mentioned resource, from above-mentioned storage medium, extract the corresponding above-mentioned job history information of above-mentioned resource identification information out with this resource, and, judge the operation of this resource by this information according to the relevant information of above-mentioned job history information generation of extracting out through annual variation.
43. an operation supervisory routine will be preserved as job history information the operation history that workpiece carries out the resource of operation, and this resource operation through annual variation of inferring this resource work capacity will be managed, and allow computing machine carry out following the processing:
With the identification resource identification information of above-mentioned resource and above-mentioned job history information corresponding stored in storage medium;
When in above-mentioned job history information, change having taken place, after above-mentioned storage medium extraction and the corresponding above-mentioned job history information of above-mentioned resource identification information, upgrade changed content, and store in this storage medium;
When judging the operation of above-mentioned resource, from above-mentioned storage medium, extract the corresponding above-mentioned job history information of above-mentioned resource identification information out with this resource, and, judge the operation of this resource by this information according to the relevant information of above-mentioned job history information generation of extracting out through annual variation.
44. job management system, to be divided into a plurality of flow charts to the given operation of operation object, above-mentioned a plurality of flow chart is implemented in different working spaces respectively, and use with the IC tag of the information that is used for determining above-mentioned given job content, manage the correlation time to the operator's operation in the above-mentioned working space
Above-mentioned job management system has:
Signal conditioning package, the temporal information that it is collected about above-mentioned operation has handling part and storage part;
The 1st place to place, it is arranged in the above-mentioned working space, places above-mentioned IC tag by the operator of last flow chart;
The 1st reader, it is attached in above-mentioned the 1st place to place, detect and be placed on the above-mentioned IC tag in the 1st place to place and read its information, when newly detecting above-mentioned IC tag, or when not detecting above-mentioned IC tag etc. constantly in, the information of above-mentioned IC tag is sent to above-mentioned signal conditioning package;
The 2nd place to place, it is arranged in the above-mentioned working space, places above-mentioned IC tag by the above-mentioned operator in this working space in operation; And
The 2nd reader, it is attached in above-mentioned the 2nd place to place, detect and be placed on the above-mentioned IC tag in the 2nd place to place and read its information, when newly detecting above-mentioned IC tag, or when not detecting above-mentioned IC tag etc. constantly in, the information of above-mentioned IC tag is sent to above-mentioned signal conditioning package
Above-mentioned handling part will be by managing the time about above-mentioned operation from the received information stores of above-mentioned the 1st reader and above-mentioned the 2nd reader to above-mentioned storage part.
45. job management system as claimed in claim 44 is characterized in that,
Above-mentioned the 1st place to place is arranged in the above-mentioned working space or near it.
46. as claim 44 or 45 described job management systems, it is characterized in that,
Above-mentioned handling part, will as about time of above-mentioned operation from above-mentioned IC tag by the new detected moment of above-mentioned the 2nd reader, arrive not by the above-mentioned time of the 2nd reader between the detected moment, be judged as and carried out the process time that the operation in this working space is promptly processed, manage.
47. job management system as claimed in claim 46 is characterized in that,
Above-mentioned handling part, will as about time of above-mentioned operation will be from above-mentioned IC tag by the new detected moment of above-mentioned the 1st reader, arrive not by the above-mentioned detected moment of the 1st reader, or by the time of above-mentioned the 2nd reader between the new detected moment, be judged as the dead time that operation is stagnated in this working space or the working space before, manage.
48. job management system as claimed in claim 47 is characterized in that,
Above-mentioned handling part, will as about time of above-mentioned operation from above-mentioned IC tag not by the above-mentioned detected moment of the 2nd reader, to by the time till the new detected moment of above-mentioned the 1st reader in the above-mentioned working space of next flow chart, be judged as the traveling time of above-mentioned operation object, manage from this working space to next working space.
49. job management system as claimed in claim 48 is characterized in that,
Above-mentioned handling part with above-mentioned process time, above-mentioned dead time and above-mentioned traveling time addition, calculates as time for reading, by above-mentioned process time divided by above-mentioned time for reading, calculate actual process time of ratio.
50. job management system as claimed in claim 44 is characterized in that,
Above-mentioned the 1st place to place is arranged on above-mentioned operator's the job position in the above-mentioned working space and compares, on the position of the above-mentioned working space of more close last flow chart,
Above-mentioned the 2nd place to place is arranged near the job position of the above-mentioned operator in the above-mentioned working space.
51. job management method, be a kind ofly will be divided into a plurality of flow charts to the given operation of operation object, above-mentioned a plurality of flow chart is implemented in different working spaces respectively, and use with the IC tag of the information that is used for determining above-mentioned given job content, job management method to the job management system that manages correlation time of the operation of the operator in the above-mentioned working space
Above-mentioned job management system has:
Signal conditioning package, the temporal information that it is collected about above-mentioned operation has handling part and storage part;
The 1st place to place, it is arranged in the above-mentioned working space, places above-mentioned IC tag by the operator of last flow chart;
The 1st reader, it is attached in above-mentioned the 1st place to place, detect and be placed on the above-mentioned IC tag in the 1st place to place and read its information, when newly detecting above-mentioned IC tag, or when not detecting above-mentioned IC tag etc. constantly in, the information of above-mentioned IC tag is sent to above-mentioned signal conditioning package;
The 2nd place to place, it is arranged in the above-mentioned working space, places above-mentioned IC tag by the above-mentioned operator in this working space in operation; And
The 2nd reader, it is attached in above-mentioned the 2nd place to place, detect and be placed on the above-mentioned IC tag in the 2nd place to place and read its information, when newly detecting above-mentioned IC tag, or when not detecting above-mentioned IC tag etc. constantly in, the information of above-mentioned IC tag is sent to above-mentioned signal conditioning package
Above-mentioned handling part by storing in the above-mentioned storage part from above-mentioned the 1st reader and the received information of above-mentioned the 2nd reader, is managed the time about above-mentioned operation.
52. job management method as claimed in claim 51 is characterized in that,
Above-mentioned the 1st place to place is arranged in the above-mentioned working space or near it.
53. a job managing apparatus manages the progress of operation,
Have:
The IC tag reading part, it is attached in the place of the IC tag institute placement in advance of the information that is used for determining job content, detects to be placed on the above-mentioned IC tag in this place to place and to read its information;
Operation progress judging part, it judges the progress of operation according to the information that reads of above-mentioned IC tag reading part; And
Notice portion, it notifies the progress of above-mentioned operation by the instruction of above-mentioned operation progress judging part.
54. job managing apparatus as claimed in claim 53 is characterized in that,
Above-mentioned operation progress judging part, judge operation progress situation, in the time can communicating by above-mentioned IC tag reading part and above-mentioned IC tag is in the operation, from with above-mentioned IC tag between to have passed through preset time be that operation is stagnated when above the zero hour of communicating by letter, undertaken by above-mentioned IC tag reading part disconnect with communicating by letter of above-mentioned IC tag the time be the end of job, and above-mentioned IC tag read that to have in the information when having precedence over other information of carrying out operation be extra urgent operation, and give above-mentioned notice portion with the corresponding judgment object command.
55. job managing apparatus as claimed in claim 53 is characterized in that,
Above-mentioned operation progress judging part, the number in judging communicating by letter between above-mentioned IC tag reading part and the above-mentioned IC tag are given number when above, and this judged result is instructed to above-mentioned notice portion.
56. job managing apparatus as claimed in claim 54 is characterized in that,
Above-mentioned operation progress judging part is specified different colors corresponding to the job content of above-mentioned operation progress situation, and above-mentioned notice portion is given in instruction.
57. as each described job managing apparatus in the claim 53～56, it is characterized in that,
The above-mentioned notice use LED of portion lamp.
58. as each described job managing apparatus in the claim 53～57, it is characterized in that,
Above-mentioned place to place is the box with the input port of dropping into above-mentioned IC tag.
59. job managing apparatus as claimed in claim 58 is characterized in that,
Above-mentioned box be installed in operation post or operating area near.
60. job management system, be provided with the input part of input operation actual achievement in the operation place, and the server that has the operation actual achievement that storage imported by above-mentioned input part in arbitrary site, corresponding to operator's given action, collect operation actual achievement information according to the information of being imported
Above-mentioned input part is the job managing apparatus described in the claim 53.
61. a job management method is a kind of job management method of job managing apparatus of progress of management operations, it is characterized in that,
Above-mentioned job managing apparatus has IC tag reading part, operation progress judging part and notice portion,
Above-mentioned IC tag reading part detects the above-mentioned IC tag of being placed in the place of the IC tag institute placement in advance of the information that is used for determining job content, and reads its information,
Above-mentioned operation progress judging part according to the information that reads of above-mentioned IC tag reading part, is judged the progress of operation,
Above-mentioned notice portion by the instruction of above-mentioned operation progress judging part, notifies the progress of above-mentioned operation.
62. a selection chassis has:
The place to place, it is placed in advance with the IC tag of the information that is used for determining the picking content;
The IC tag reading part, it is attached in the above-mentioned place to place, detects the above-mentioned IC tag of being placed in this place to place, and reads its information;
Operation progress judging part, it judges the progress of picking according to the information that reads of above-mentioned IC tag reading part; And
Notice portion, it notifies the progress of above-mentioned picking by the instruction of above-mentioned operation progress judging part.
63. selection chassis as claimed in claim 62 is characterized in that,
Above-mentioned operation progress judging part, judge operation progress situation, in the time can communicating by above-mentioned IC tag reading part and above-mentioned IC tag is in the operation, from with above-mentioned IC tag between to have passed through preset time be that operation is stagnated when above the zero hour of communicating by letter, the kind that the information that reads of above-mentioned IC tag promptly should be chosen and the kind of picking are the end of job when in full accord, and above-mentioned IC tag read that to have in the information when having precedence over other information of carrying out operation be extra urgent operation, specify different colors corresponding to above-mentioned judged result, and above-mentioned notice portion is given in instruction.
Applications Claiming Priority (7)
| Application Number | Priority Date | Filing Date | Title |
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| JP2006160584 | 2006-06-09 | ||
| JP2006160733 | 2006-06-09 | ||
| JP2006160585A JP4851855B2 (en) | 2006-06-09 | 2006-06-09 | Work results collection system |
| JP2006160585 | 2006-06-09 | ||
| JP2006174466 | 2006-06-23 | ||
| JP2006174811 | 2006-06-26 | ||
| JP2006211782 | 2006-08-03 |
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| CN2008100865203A Division CN101320265B (en) | 2006-06-09 | 2007-06-08 | Renewal determination system and method, and work actual performance gathering system and method |
| CN2008100865190A Division CN101320264B (en) | 2006-06-09 | 2007-06-08 | System and method of workability management |
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| CN101086666A true CN101086666A (en) | 2007-12-12 |
| CN100504693C CN100504693C (en) | 2009-06-24 |
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| CN2008100865190A Expired - Fee Related CN101320264B (en) | 2006-06-09 | 2007-06-08 | System and method of workability management |
| CNB2007101102411A Expired - Fee Related CN100504693C (en) | 2006-06-09 | 2007-06-08 | Work performance collection system |
| CN2008100865203A Expired - Fee Related CN101320265B (en) | 2006-06-09 | 2007-06-08 | Renewal determination system and method, and work actual performance gathering system and method |
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| CN2008100865190A Expired - Fee Related CN101320264B (en) | 2006-06-09 | 2007-06-08 | System and method of workability management |
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| CN2008100865203A Expired - Fee Related CN101320265B (en) | 2006-06-09 | 2007-06-08 | Renewal determination system and method, and work actual performance gathering system and method |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN101320264A (en) | 2008-12-10 |
| CN101320265B (en) | 2011-11-23 |
| CN101320264B (en) | 2011-11-09 |
| JP4851855B2 (en) | 2012-01-11 |
| JP2007328665A (en) | 2007-12-20 |
| CN101320265A (en) | 2008-12-10 |
| CN100504693C (en) | 2009-06-24 |
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