Summary of the invention
The objective of the invention is to overcome the deficiencies in the prior art, provide a kind of drying and concentrated speed fast, treatment temperature is low, drying and the color, smell and taste of reserve ration and the retention rate height of bioactive ingredients, almost near freeze drying, and dry and more faster than freeze drying and rotary evaporation, the quick and easy to use micro-wave vacuum equipment of concentrated speed.
According to technical scheme provided by the invention, shown in micro-wave vacuum equipment comprise a hothouse that is used to put the air-tight state of material, on the wall body of hothouse, be provided with the switching door body of being convenient to take, put material, the wall body of switching door body and hothouse is for being tightly connected, it is characterized in that: the microwave generating apparatus that on the wall body of hothouse, is provided for the indoor material of heat drying, and, be provided with the vacuum that is used to the vacuumize adapter of stretching in the hothouse at the wall body of hothouse.
On the wall body of two relative hothouses, have a pair of mirror device, on the switching door body, turn on electric light for one, can monitor dry indoor conditions.On mirror device, be provided with the micro-wave screening wire netting.Drive motors is set below hothouse, and the turning cylinder of this drive motors stretches in the hothouse, and is provided with the rotating disk that is used to put material on the top of turning cylinder, is provided with the outside framework oil seal device in the joint portion of turning cylinder and hothouse.
Between the bottom surface of the bottom surface of rotating disk and hothouse, be provided with roller.Microwave generating apparatus comprises polypropylene board, waveguide and the magnetron thereof on the wall body that is arranged at hothouse.Take over an end that stretches in the hothouse in vacuum and be provided with vacuum-breaking valve, be positioned at the outer vacuum adapter of hothouse and be provided with the vacuum line valve
The present invention is owing to the present invention organically combines microwave heating system and vacuum system, dry or concentrated speed is fast, temperature low (25~45 ℃), being very suitable for the laboratory uses, be used for drying or concentrate various water-containing materials, be specially adapted to the food material of thermal sensitivity etc., can be widely used in the laboratory and dehydrate various moisture materials on a small scale, as various food, medicine, chemical products or the like.
The specific embodiment
In the drawings, 1 is the vacuum adapter, and 2 is hex bolts, and 3 is pressing plate, 4 is sealing gasket, and 5 is polypropylene board, and 6 are waveguide, 7 is magnetron, and 8 is hothouse (resonator), and 9 is vacuum-breaking valve, 10 is the vacuum line valve, and 11 is locking nut, and 12 is door, 13 is hex nut, and 14 is sealing gasket, and 15 is endoscopy glass, 16 is wire netting, and 17 is gland, and 18 is the door flange, 19 is the rectangle silicone rubber O-ring, and 20 is metal o-ring, and 21 is hinge, 22 is vacuum meter, and 23 is controller, and 24 is lamp, 25 is rotating disk, and 26 is roller, and 27 is turning cylinder, 28 is outside framework oil seal, and 29 is shaft coupling, and 30 is motor.
As shown in the figure: on the outer wall of hothouse 8, be provided with vacuum meter 22, operation control 23 and lamp 24, the wall body of hothouse 8 is provided with to be convenient to get, put the switching door body 12 of material, be tightly connected between switching door body 12 and the hothouse door flange 18, it guarantees electromagnetic sealing and air impervious effect by metal o-ring 20 is set with rectangle silicone rubber O-ring 19 between switching door body 12 inwalls and door flange 18, switching door body 12 1 sides utilize hinge 21 to be hinged on the sidewall of a flange 18, opposite side utilizes locking nut 11 to be fixed when switching door body 12 is closed, on the wall body of hothouse 8, be provided with microwave generating apparatus, the microwave that microwave generating apparatus produces can pass the polypropylene board 5 on the hothouse 8, material in the hothouse 8 is carried out heating using microwave, wall body at hothouse 8 is provided with the vacuum adapter of stretching in the hothouse 81, vacuum is taken over 1 and is linked to each other with vacuum extractor, microwave generating apparatus is included in magnetron 7 and the waveguide 6 thereof that is provided with on adjacent hothouse 8 wall bodies of switching door body 12, vacuum is taken over 1 end that stretches in the hothouse 8 and is provided with vacuum-breaking valve 9, is positioned at hothouse 8 outer vacuum adapters 1 and is provided with vacuum line valve 10.
On the wall body of two relative hothouses 8, be equipped with a pair of mirror device situation in the chamber 8 that sees drying, one is positioned on the switching door body 12, be provided with the wire netting 16 that micro-wave screening is used in the mirror device, on hothouse 8 bottom surface wall bodies, be provided with the turning cylinder 27 that stretches in the hothouse 8, be provided with the rotating disk 25 that is used to put material on turning cylinder 27 tops, the lower end of turning cylinder 27 links to each other with drive motors 30 by shaft coupling 29, be provided with outside framework oil seal device 28 at turning cylinder 27 outer walls, between outside, rotating disk 25 bottom surfaces and hothouse 8 bottom surface wall bodies, be provided with roller 26.
As shown in the figure: the front and back of hothouse 8 housings have the mirror device of two symmetries, mirror device is made up of tempering endoscopy glass 15, stainless steel cloth 16, rubber seal 14 and gland 17, by hex bolts 13 and gland 17 tempering endoscopy glass 15 and stainless steel cloth 16 are fixed on the visor base, and sealing gasket 14 is set at endoscopy glass 15 and stainless steel cloth 16 perisporiums, guarantee the air seal of visor.About stainless steel cloth mesh 30 orders, light can see through, and microwave can not see through, so can realize microwave seal; Twist with the fingers tight bolt 13, compress sealing ring 14 by gland 17 and realize air seal, the operator can be by the visor Real Time Observation to the drying regime of material in resonator during drier work.Door flange 18 and housing welding, sealing surface between door 12 and the door flange 18 has twice, wire sealing ring 20 anti-microwave leakages, rectangle silicon rubber 9 sealing gas, twist with the fingers tight door lock jack panel 11, compress rubber seal and salable gas of wire sealing ring and microwave.The microwave energy-feeding mouth is made up of waveguide 6, metal platen 3, virgin pp plate 5 and rubber seal 4, waveguide is welded on the metal platen, twists with the fingers tight bolt 2, compresses the salable gas of rubber seal, microwave can see through polypropylene board and enter resonator simultaneously, and the material that is dried absorbs.Pass through realization gas and electromagnetic wave sealings such as dynamic sealing assembly 28 between rotating disk 25 and the motor 30.
Hothouse 8 (the being resonator) housing of being made by metal material factory does not absorb microwave, be in the normal temperature state, the water vapour that drying or concentration and evaporation come out is met the rapid condensation of resonator 8 inner walls meeting, because electric-field intensity is zero on the inwall, condensed water can not absorb microwave again, flows down through vacuum-breaking valve 9 along wall and flows out.In operating process,, can not influence the vacuum in the resonator, open vavuum pump when therefore only needing the operation beginning, meet the requirements of the valve 10 of closing after the vacuum on vavuum pump and the vacuum line because the water vapour that is evaporated is converted into condensed water rapidly.Therefore device of the present invention can use the vacuum oil pump, can reach higher vacuum.
Preferably use the glass container of splendid attire material as shown in Figure 4 during concentrated liquid material of the present invention.During the concentrated liquid material,, when overflowing, can take water vapour the material in the concentrate out of owing to the water of concentrate inside also strong absorption microwave changes water vapour into.Inserted slender glass tube 32 in the bottle stopper 33 among Fig. 4, because the effect of slender glass tube 32, water vapour can be overflowed by slender glass tube 32, and the concentrate that water vapour is carried secretly cognition is hindered by slender glass tube and returns again in the glass container 31 along glass tube walls.
The adjusting of microwave power size is by realizing the switch time of control magnetron, also can regulate electric current and voltage swing, realizing the step-less adjustment of microwave power.Because the present invention organically combines microwave heating system and vacuum system, dry or concentrated speed is fast, and temperature low (25~45 ℃) is very suitable for the laboratory and uses, and is used for drying or concentrates various water-containing materials, is specially adapted to the food material of thermal sensitivity etc.
Microwave heating system and vacuum system are combined, the electromagnetic wave of magnetron 7 emissions is introduced in the resonator 8 by waveguide 6, material is put on the glass rotating disk 25, rotating disk 25 is driven by motor 30 by turning cylinder 27 and rotates when dry, roller 26 supportings are arranged between rotating disk 25 and the housing bottom surface, guarantee rotating disk 25 stability of rotation, vacuum adapter 1 links with vavuum pump, owing to be in vacuum pressure condition in the resonator 8, the boiling point of water reduces, created normal temperature drying condition fast, drying or thickening temperature can be controlled in 25~45 ℃ of scopes, make that the color, smell and taste of drying or reserve ration and the retention rate of bioactive ingredients are improved significantly.