CN101077597B - Concrete segment cutter device - Google Patents
Concrete segment cutter device Download PDFInfo
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- CN101077597B CN101077597B CN2006100270580A CN200610027058A CN101077597B CN 101077597 B CN101077597 B CN 101077597B CN 2006100270580 A CN2006100270580 A CN 2006100270580A CN 200610027058 A CN200610027058 A CN 200610027058A CN 101077597 B CN101077597 B CN 101077597B
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- rip cutting
- workbench
- cutting mechanism
- crosscut
- saw
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Abstract
The concrete block cutting apparatus includes one pair of tracks fixed on the ground, two longitudinal cutting mechanisms, one turntable, one worktable frame, two worktables, pulleys and four jacking mechanisms on the tracks. Each of the longitudinal cutting mechanisms includes one support, one motor and one or several cutting saws; the turntable between the longitudinal cutting mechanisms and the tracks is provided with one elevating mechanism and one rotating mechanism; the worktable frame between two tracks is connected to one driving mechanism; and two worktables are set on the worktable frame in the positions corresponding to two longitudinal cutting mechanisms separately. In the cutting apparatus, the concrete block is first cut in the first longitudinal cutting mechanism, then turned in the turntable for 90 deg, and finally cut in the second longitudinal cutting mechanism, in high production efficiency and high product quality.
Description
Technical field
The present invention designs cutter sweep, the cutter sweep of a kind of concrete segment of more specifically saying so.
Background technology
Along with the raising of people to protection of resources consciousness, air-entrained concrete building block progressively substitutes traditional kiln brick as a kind of environmental protection, novel construction material.But the moulding of concrete segment is one of key link in its production process, the moulding of available coagulation earth building blocks is generally cut by scroll saw, this only can cut common air-entrained concrete building block, but add some granular fillers in concrete segment after, just can't cut.
Summary of the invention
At the problems referred to above, the problem that quasi-solution of the present invention is determined provides the cutter sweep of a kind of production efficiency, concrete segment that yield rate is high, and especially is fit to exist the cutting of the concrete segment of granulated filler.
For addressing the above problem, the present invention has adopted following technical scheme: a kind of cutter sweep of concrete segment, it comprises pair of tracks, the first rip cutting mechanism, the second rip cutting mechanism, turntable, Working gantry, first workbench and second workbench, on the described track fixed bottom boundary, track is provided with pulley, also is provided with first lifting body, second lifting body, the 3rd lifting body and the 4th lifting body on the described track; The described first rip cutting mechanism comprises the saw of cutting of the motor of support, the first rip cutting mechanism of the first rip cutting mechanism and one or more first rip cutting mechanisms, the saw of cutting of the described first rip cutting mechanism is installed on the support of the first rip cutting mechanism, the saw of cutting of the motor of the first rip cutting mechanism and one or more first rip cutting mechanisms is in transmission connection, and the support of the described first rip cutting mechanism is across track two sides; The described second rip cutting mechanism comprises the saw of cutting of the motor of support, the second rip cutting mechanism of the second rip cutting mechanism and one or more second rip cutting mechanisms, the saw of cutting of the described second rip cutting mechanism is installed on the support of the second rip cutting mechanism, the saw of cutting of the motor of the second rip cutting mechanism and one or more second rip cutting mechanisms is in transmission connection, and the support of the described second rip cutting mechanism is across track two sides; Described turntable is between the first rip cutting mechanism and the second rip cutting mechanism and a pair of track, and described turntable is provided with elevating mechanism and rotating mechanism; Described Working gantry places between two tracks, is connected with propulsive mechanism on the described Working gantry; First workbench, second workbench place respectively on the Working gantry of the first rip cutting mechanism, the second rip cutting mechanism correspondence position.
As the cutter sweep that improves above-mentioned concrete segment, also comprise a crosscut mechanism, crosscut workbench and be arranged on crosscut lifting body on the track, described crosscut mechanism comprises the saw of cutting of the motor of support, crosscut mechanism of crosscut mechanism and a crosscut mechanism, the saw of cutting of described crosscut mechanism is installed on the support of crosscut mechanism, the support of described crosscut mechanism is across track two sides, and the crosscut workbench places on the Working gantry of crosscut mechanism correspondence position.
The described saw of cutting can be band saw or dish saw.The cutter sweep of concrete segment preferably also comprises draw-off mechanism.Described first lifting body, second lifting body and crosscut lifting body can be arranged on the guide rail overhead cam.Described first workbench, second workbench and crosscut workbench preferably are provided with the crosswise fixed structure, the crosswise fixed structure can be provided with and the fixing raised line in ground for the workbench below, the bottom of workbench is provided with the notch that matches with raised line, and described raised line is parallel with track.
Owing to adopted said structure, can will place on the track at the concrete block material on the base plate, move to the first rip cutting mechanism direction by the pulley on the track, if be provided with draw-off mechanism, then draw it and move by draw-off mechanism.Working gantry moves to relative direction by propulsive mechanism simultaneously, when the concrete block material moves to position near the first rip cutting mechanism, first lifting body with base plate together with concrete block material jack-up, at this moment, first workbench on the Working gantry just in time moves to floor below, first lifting body is fallen base plate together with the concrete block material, base plate is placed on first workbench together with the concrete block material, the Working gantry band moves to the first rip cutting mechanism direction with workbench, the piece material is cut, the cutting aftertable moves to the second rip cutting mechanism direction, equally, by second lifting body base plate on first workbench is moved on on the track together with the concrete block material, base plate together with the concrete block material on the position that moves on to the turntable correspondence on the track, turntable rises by elevating mechanism, rotate 90 degree by rotating mechanism, after the decline, base plate continues to move to the second rip cutting mechanism direction on track together with the concrete block material, identical with aforementioned manner, by the 3rd lifting body base plate is placed on second workbench together with the concrete block material, the Working gantry band moves to the second rip cutting mechanism direction with workbench, the piece material is cut, the cutting aftertable continues to move, and by the 4th lifting body the base plate on second workbench is moved on on the track together with the concrete block material.Above-mentioned action can be carried out by corresponding control device control, and the first rip cutting mechanism, the second rip cutting mechanism can cooperate cutting simultaneously.This cutter sweep has higher production efficiency, yield rate, and especially is fit to exist the cutting of the concrete segment of granulated filler.
If the upper surface injustice of piece material can be taked in the preferred version, add the crosscut operation one.
Description of drawings
Fig. 1 is a structural representation of the present invention.
1-track among the figure, 1-1-first lifting body, 1-2-second lifting body, 1-3-the 3rd lifting body, 1-4-the 4th lifting body, 1-5-the 5th lifting body, 1-6-the 6th lifting body, 2-second workbench, the 3-first rip cutting mechanism, the support of the 3-1-first rip cutting mechanism, saw, the motor of the 3-3-first rip cutting mechanism are cut by the 3-2-first rip cutting mechanism, the 4-second rip cutting mechanism, the support of the 4-1-second rip cutting mechanism, saw, the motor of the 4-3-second rip cutting mechanism are cut by the 4-2-second rip cutting mechanism, the 5-turntable, the 6-Working gantry, 7-first workbench, 8-crosscut mechanism, the support of 8-1-crosscut mechanism, saw, the motor of 8-3-crosscut mechanism, 9-crosscut workbench are cut by 8-2-crosscut mechanism, 10-crosswise fixed structure, the 10-1-raised line, 10-2-notch, 12-pulley.
The specific embodiment
As shown in Figure 1, the cutter sweep of a kind of concrete segment of the present invention, it comprises parts such as a pair of track 1, the first rip cutting mechanism 3, the second rip cutting mechanism 4, turntable 5, Working gantry 6, first workbench 7 and second workbench 2.
On described track 1 fixed bottom boundary, track 1 is provided with pulley, also is provided with the first lifting body 1-1, the second lifting body 1-2, the 3rd lifting body 1-3 and the 4th lifting body 1-4 on the described track 1.The lifting body of present embodiment is four cams that place on two tracks 1, and when the base plate together with the concrete block material moves on to the position of four cams on the track, the rotation of cam can realize the lifting of base plate, and the present invention does not get rid of the up-down mode of other prior art certainly.
What the described first rip cutting mechanism 3 comprised the first rip cutting mechanism that the motor 3-3 of support 3-1, the first rip cutting mechanism of the first rip cutting mechanism is parallel with six cuts saw 3-2, the saw 3-2 that cuts of the described first rip cutting mechanism is installed on the support 3-1 of the first rip cutting mechanism, the saw 3-2 that cuts of the motor 3-3 of the first rip cutting mechanism and one or more first rip cutting mechanisms is in transmission connection, and the support 3-1 of the described first rip cutting mechanism is across track 1 two sides.Its structure is similar to existing granitic cutter sweep, therefore, does not do detailed description.What need emphasize here is that the saw 3-2 that cuts of the first rip cutting mechanism is not limited in six, according to the requirement of building block size, be provided with other quantity the first rip cutting mechanism cut saw 3-2 quantity, the saw of cutting of present embodiment is saw disc, can certainly be saw band.
What the described second rip cutting mechanism 4 comprised the motor 4-3 of support 4-1, the second rip cutting mechanism of the second rip cutting mechanism and one or more second rip cutting mechanisms cuts saw 4-1, the saw 4-2 that cuts of the described second rip cutting mechanism is installed on the support 4-1 of the second rip cutting mechanism, the saw 4-2 that cuts of the motor 4-3 of the second rip cutting mechanism and one or more second rip cutting mechanisms is in transmission connection, and the support 4-1 of the described second rip cutting mechanism is across track two sides.Its structure is identical with the first rip cutting mechanism 3 of last paragraph, for saving length, is not describing in detail.
The position of described turntable 5 is between the first rip cutting mechanism 3, the second rip cutting mechanism 4 and a pair of track 1, the purpose that turntable 5 is set is for the base plate of required cutting is rotated 90 degree together with the concrete block material, therefore, the turntable 5 of present embodiment is provided with elevating mechanism and rotating mechanism.Elevating mechanism and rotating mechanism all can adopt hydraulic way to realize.This can implement for those of ordinary skill in the art.
Described Working gantry 6 places between two tracks 1, be connected with propulsive mechanism on the described Working gantry 6, propulsive mechanism also can adopt hydraulic way, by propulsive mechanism Working gantry 6 is moved, certainly Working gantry 6 also needs some supplementary structures such as support, but this can both be easier to implement for those of ordinary skill, therefore also is not described in detail.Also be fixed with first workbench 7, second workbench, 2, the first workbench 7, second workbench 2 on the Working gantry 6 respectively at the first rip cutting mechanism 3, the second rip cutting mechanism, 4 correspondence positions.First workbench 7, second workbench 2 do not rock when cutting for making, be provided with crosswise fixed structure 10 at first workbench 7, second workbench 2, crosswise fixed structure 10 is provided with and the fixing raised line 10-1 in ground for workbench 7,2,9 belows, the bottom of workbench 7,2,9 is provided with the notch 10-2 that matches with raised line 10-1, described raised line 10-1 is parallel with track 1, say notch 10-2 and raised line 10-1 tight fit like this, neither influence vertically moving of workbench, transverse shakiness when having controlled cutting guarantees the precision of cutting.
Concrete working method of the present invention is: the concrete block material can be placed on the track together with base plate, base plate is generally wooden, move to the first rip cutting mechanism direction by the pulley on the track 1 12, as preferably, be provided with draw-off mechanism in the cutter sweep, draw-off mechanism moves on the pulley 12 of track 1 together with the concrete block material by the traction base plate.Simultaneously Working gantry 6 moves to relative direction by propulsive mechanism, when the concrete block material moves to position near the first rip cutting mechanism 3, the first lifting body 1-1 with the floor together with concrete block material jack-up, at this moment, first workbench 7 on the Working gantry 6 just in time moves to floor below, the first lifting body 1-1 falls base plate together with the concrete block material, base plate is placed on first workbench 7 together with the concrete block material, Working gantry 6 bands move to the first rip cutting mechanism direction with first workbench 7, the piece material is cut, after the cutting, Working gantry 6 bands continue to move to the second rip cutting mechanism, 4 directions with workbench, equally, by the second lifting body 1-2 7 base plate on first workbench is moved on on the track 1 together with the concrete block material, base plate is moving on on the track 1 on the position of turntable 5 correspondences together with the concrete block material, turntable 5 rises by elevating mechanism, rotate 90 degree by rotating mechanism, after the decline, the concrete block material has just rotated 90 degree like this, afterwards, base plate continues to move to the second rip cutting mechanism, 4 directions on track 1 together with the concrete block material, identical with aforementioned manner, by the 3rd lifting body 1-3 base plate is placed on second workbench 2 together with the concrete block material, Working gantry 6 bands move to the second rip cutting mechanism, 4 directions with second workbench 2, the piece material is cut, cutting back second workbench 2 continues to move, by the 4th lifting body 1-4 the base plate on second workbench is moved on the track 1 together with the concrete block material, finished whole cutting process like this.Above-mentioned action can be carried out by corresponding control device control, and the first rip cutting mechanism, the second rip cutting mechanism can cooperate cutting simultaneously.Have higher production efficiency, yield rate, and especially be fit to exist the cutting of the concrete segment of granulated filler.
Improvement project is to make under the situation at the upper surface injustice of piece material, promptly adds one the crosscut operation before first rip cutting.Concrete structure also comprises a crosscut mechanism 8, crosscut workbench 9 for it and is arranged on the 5th lifting body 1-5 and the 6th lifting body 1-6 on the track 1, what described crosscut mechanism 8 comprised the motor 8-3 of support 8-1, crosscut mechanism of crosscut mechanism and a crosscut mechanism cuts saw 8-2, the saw 8-2 that cuts of described crosscut mechanism is installed on the support 8-1 of crosscut mechanism, the support 8-1 of described crosscut mechanism is across track 1 two sides, and crosscut workbench 9 places on the Working gantry 6 of crosscut mechanism 8 correspondence positions.Its working method is: the concrete block material is placed on the track together with base plate, by the pulley on the track 1 12 sidelong cutting mechanism 8 directions move, as preferably, be provided with draw-off mechanism in the cutter sweep, draw-off mechanism moves on the pulley 12 of track 1 together with the concrete block material by the traction base plate.Simultaneously Working gantry 6 moves to relative direction by propulsive mechanism, when the concrete block material moves to position near crosscut mechanism 8, the 5th lifting body 1-5 with base plate together with concrete block material jack-up, at this moment, crosscut workbench 9 on the Working gantry 6 just in time moves to floor below, the 5th lifting body 1-5 falls base plate together with the concrete block material, base plate is placed on the crosscut workbench 9 together with the concrete block material, Working gantry 6 band with crosscut workbench 9 sidelong mechanism's direction move, the piece material is cut, after the cutting, Working gantry 6 bands continue to move to the first rip cutting mechanism, 3 directions with workbench.Equally, crosscut workbench 9 also preferably is provided with crosswise fixed structure 10.
Claims (7)
1. the cutter sweep of a concrete segment, it is characterized in that it comprises a pair of track (1), the first rip cutting mechanism (3), the second rip cutting mechanism (4), turntable (5), Working gantry (6), first workbench (7) and second workbench (2), on described track (1) fixed bottom boundary, track (1) is provided with pulley (12), also is provided with first lifting body (1-1), second lifting body (1-2), the 3rd lifting body (1-3) and the 4th lifting body (1-4) on the described track (1); What the described first rip cutting mechanism (3) comprised the motor (3-3) of support (3-1), the first rip cutting mechanism of the first rip cutting mechanism and one or more first rip cutting mechanisms cuts saw (3-2), the described first rip cutting mechanism cuts on the support (3-1) that saw (3-2) is installed in the first rip cutting mechanism, the motor of the first rip cutting mechanism (3-3) is in transmission connection with the saw (3-2) of cutting of one or more first rip cutting mechanisms, and the support of the described first rip cutting mechanism (3-1) is across track (1) two side; What the described second rip cutting mechanism (4) comprised the motor (4-3) of support (4-1), the second rip cutting mechanism of the second rip cutting mechanism and one or more second rip cutting mechanisms cuts saw (4-2), the described second rip cutting mechanism cuts on the support (4-1) that saw (4-2) is installed in the second rip cutting mechanism, the motor of the second rip cutting mechanism (4-3) is in transmission connection with the saw (4-2) of cutting of one or more second rip cutting mechanisms, and the support of the described second rip cutting mechanism (4-1) is across track (1) two side; Described turntable (5) is between the first rip cutting mechanism (3), the second rip cutting mechanism (4) and a pair of track (1), and described turntable (5) is provided with elevating mechanism and rotating mechanism; Described Working gantry (6) places between two tracks (1), and described Working gantry is connected with propulsive mechanism on (6); First workbench (7), second workbench (2) place respectively on the Working gantry (6) of the first rip cutting mechanism (3), second rip cutting mechanism (4) correspondence position.
2. the cutter sweep of concrete segment according to claim 1, it is characterized in that also comprising a crosscut mechanism (8), crosscut workbench (9) and be arranged on the 5th lifting body (1-5) and the 6th lifting body (1-6) on the track (1), described crosscut mechanism (8) comprises the support (8-1) of crosscut mechanism, saw (8-2) is cut by a motor of crosscut mechanism (8-3) and a crosscut mechanism, described crosscut mechanism cuts on the support (8-1) that saw (8-2) is installed in crosscut mechanism, the support (8-1) of described crosscut mechanism is across track (1) two side, and crosscut workbench (9) places on the Working gantry (6) of crosscut mechanism (8) correspondence position.
3. the cutter sweep of concrete segment according to claim 2 is characterized in that the saw (8-2) of cutting of cutting saw (4-2) and crosscut mechanism of cutting saw (3-2), the second rip cutting mechanism of the first rip cutting mechanism is band saw or dish saw.
4. the cutter sweep of concrete segment according to claim 1 and 2 is characterized in that also comprising draw-off mechanism.
5. the cutter sweep of concrete segment according to claim 2 is characterized in that described first lifting body (1-1), second lifting body (1-2), the 3rd lifting body (1-3), the 4th lifting body (1-4), the 5th lifting body (1-5) and the 6th lifting body (1-6) are arranged on the cam on the track (1).
6. the cutter sweep of concrete segment according to claim 2 is characterized in that described first workbench (7), second workbench (2) and crosscut workbench (9) are provided with crosswise fixed structure (10).
7. the cutter sweep of concrete segment according to claim 6, the crosswise fixed structure (10) that it is characterized in that described first workbench (7), second workbench (2) and crosscut workbench (9) is provided with and the fixing raised line (10-1) in ground for workbench (7,2,9) below, the bottom of workbench (7,2,9) is provided with the notch (10-2) that matches with raised line (10-1), and described raised line (10-1) is parallel with track (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2006100270580A CN101077597B (en) | 2006-05-28 | 2006-05-28 | Concrete segment cutter device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2006100270580A CN101077597B (en) | 2006-05-28 | 2006-05-28 | Concrete segment cutter device |
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| Publication Number | Publication Date |
|---|---|
| CN101077597A CN101077597A (en) | 2007-11-28 |
| CN101077597B true CN101077597B (en) | 2011-09-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2006100270580A Expired - Fee Related CN101077597B (en) | 2006-05-28 | 2006-05-28 | Concrete segment cutter device |
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| CN (1) | CN101077597B (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101797775A (en) * | 2010-04-13 | 2010-08-11 | 厉保永 | Trimming machine for stones |
| CN102335957B (en) * | 2011-10-21 | 2014-09-17 | 浙江大东吴集团建设新材料有限公司 | Concrete building block cutting device |
| CN105710976B (en) * | 2016-02-18 | 2017-12-15 | 丽水市陶筑建材科技有限公司 | Haydite aerated building block cutting equipment |
| CN106738261A (en) * | 2016-12-19 | 2017-05-31 | 哈尔滨天顺化工科技开发有限公司 | A kind of cutting production line for light building material processing |
| CN106903808A (en) * | 2017-03-17 | 2017-06-30 | 南通茂溢机床有限公司 | Haydite strengthens building block twin shaft cutting off machine |
| CN107160458A (en) * | 2017-06-27 | 2017-09-15 | 成都智宸科技有限公司 | A kind of adjustable cutting machine of mounting table |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2933809Y (en) * | 2006-05-28 | 2007-08-15 | 上虞多元新型墙体有限公司 | Cutting apparatus for concrete block |
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2006
- 2006-05-28 CN CN2006100270580A patent/CN101077597B/en not_active Expired - Fee Related
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2933809Y (en) * | 2006-05-28 | 2007-08-15 | 上虞多元新型墙体有限公司 | Cutting apparatus for concrete block |
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| CN101077597A (en) | 2007-11-28 |
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Granted publication date: 20110914 Termination date: 20160528 |