CN2933809Y - Cutting apparatus for concrete block - Google Patents

Cutting apparatus for concrete block Download PDF

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Publication number
CN2933809Y
CN2933809Y CN 200620042233 CN200620042233U CN2933809Y CN 2933809 Y CN2933809 Y CN 2933809Y CN 200620042233 CN200620042233 CN 200620042233 CN 200620042233 U CN200620042233 U CN 200620042233U CN 2933809 Y CN2933809 Y CN 2933809Y
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CN
China
Prior art keywords
workbench
lifting body
guide rail
saw
rip cutting
Prior art date
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Expired - Lifetime
Application number
CN 200620042233
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Chinese (zh)
Inventor
夏青
钱晓倩
成建耀
詹树林
郑治平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHANGYU DUOYUAN NEW WALL CO Ltd
Zhejiang University ZJU
Original Assignee
SHANGYU DUOYUAN NEW WALL CO Ltd
Zhejiang University ZJU
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by SHANGYU DUOYUAN NEW WALL CO Ltd, Zhejiang University ZJU filed Critical SHANGYU DUOYUAN NEW WALL CO Ltd
Priority to CN 200620042233 priority Critical patent/CN2933809Y/en
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Publication of CN2933809Y publication Critical patent/CN2933809Y/en
Anticipated expiration legal-status Critical
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Abstract

The utility model discloses a cutting device of concrete blocks, which includes a pair of guide rails, a first and a second rip cutting mechanism, a rotary table, a working stand, a first and a second worktable. The guide rail is fixed to the ground, pulleys as well as the first, the second, the third and the fourth climbing mechanism; the first and the second rip cutting mechanism consists of a bracket, a motor and one or more ripsaws; the rotary table is between the first and the second rip cutting mechanism as well as between the guide rails, and has lifting mechanism and rotating mechanism; the working stand is between the guide rails and connected with the feeding mechanism; the first and the second worktable is on the working stand at corresponding position of the first and the second rip cutting mechanism. In structure above, once the concrete block is cut at the first rip cutting mechanism, the block turns 90 degrees via the turntable and is then cut at the second rip cutting mechanism. The utility model has advantages of relatively high productivity and pass rate.

Description

A kind of cutter sweep of concrete segment
Technical field
The utility model relates to cutter sweep, the cutter sweep of a kind of concrete segment of more specifically saying so.
Background technology
Along with the raising of people to protection of resources consciousness, air-entrained concrete building block progressively substitutes traditional kiln brick as a kind of environmental protection, novel construction material.But the moulding of concrete segment is one of key link in its production process, the moulding of available coagulation earth building blocks is generally cut by scroll saw, this only can cut common air-entrained concrete building block, but add some granular aggregates in concrete segment after, just can't cut.
Summary of the invention
At the problems referred to above, the problem that the utility model quasi-solution is determined provides the cutter sweep of a kind of production efficiency, concrete segment that yield rate is high, and especially is fit to exist the cutting of the concrete segment of granular aggregates.
For addressing the above problem, the utility model has adopted following technical scheme: a kind of cutter sweep of concrete segment, it comprises pair of guide rails, the first rip cutting mechanism, the second rip cutting mechanism, turntable, Working gantry, first workbench and second workbench, on the described guide rail fixed bottom boundary, guide rail is provided with pulley, also is provided with first lifting body and second lifting body on the described guide rail; The described first rip cutting mechanism comprises support, motor and one or more saw of cutting, and described to cut saw rack-mount, motor with one or more cut to saw be in transmission connection, described support is across guide rail two sides; The described second rip cutting mechanism comprises support, motor and one or more saw of cutting, and described to cut saw rack-mount, motor with one or more cut to saw be in transmission connection, described support is across guide rail two sides; Described turntable is between the first rip cutting mechanism and the second rip cutting mechanism and pair of guide rails, and described turntable is provided with elevating mechanism and rotating mechanism; Described Working gantry places between two guide rails, is connected with propulsive mechanism on the described Working gantry; First workbench, second workbench place respectively on the Working gantry of the first rip cutting mechanism, the second rip cutting mechanism correspondence position.
As the cutter sweep that improves above-mentioned concrete segment, in also comprising a crosscut mechanism, crosscut workbench and being arranged on crosscut lifting body on the guide rail, described crosscut mechanism comprises support, motor and all saws, described cut the saw rack-mount, described support is across guide rail two sides, and the crosscut workbench places on the Working gantry of crosscut mechanism correspondence position.
The described saw of cutting can be band saw or dish saw.The cutter sweep of concrete segment preferably also comprises draw-off mechanism.Described first lifting body, second lifting body and crosscut lifting body can be arranged on the guide rail overhead cam.Described first workbench, second workbench and crosscut workbench preferably are provided with the crosswise fixed structure, the crosswise fixed structure can be provided with and the fixing raised line in ground for the workbench below, the bottom of workbench is provided with the notch that is complementary with raised line, and described raised line is parallel with guide rail.
Owing to adopted said structure, can will place on the guide rail at the concrete block material on the base plate, move to the first rip cutting mechanism direction by the pulley on the guide rail, if be provided with draw-off mechanism, then draw it and move by draw-off mechanism.Working gantry moves to relative direction by propulsive mechanism simultaneously, when the concrete block material moves to position near the first rip cutting mechanism, first lifting body with base plate together with concrete block material jack-up, at this moment, first workbench on the Working gantry just in time moves to floor below, first lifting body is fallen base plate together with the concrete block material, base plate is placed on first workbench together with the concrete block material, the Working gantry band moves to the first rip cutting mechanism direction with workbench, the piece material is cut, the cutting aftertable moves to the second rip cutting mechanism direction, equally, by, second lifting body moves on to the base plate on first workbench on the guide rail together with the concrete block material, base plate together with the concrete block material on the position that moves on to the turntable correspondence on the guide rail, turntable rises by elevating mechanism, rotate 90 degree by rotating mechanism, after the decline, base plate continues to move to the second rip cutting mechanism direction on guide rail together with the concrete block material, identical with aforementioned manner, by the 3rd lifting body base plate is placed on second workbench together with the concrete block material, the Working gantry band moves to the second rip cutting mechanism direction with workbench, the piece material is cut, the cutting aftertable continues to move, and by the 4th lifting body the base plate on second workbench is moved on on the guide rail together with the concrete block material.Above-mentioned action can be carried out by corresponding control device control, and the first rip cutting mechanism, the second rip cutting mechanism can cooperate cutting simultaneously.Have higher production efficiency, yield rate, and especially be fit to exist the cutting of the concrete segment of granular aggregates.
If the upper surface injustice of piece material can be taked in the preferred version, add the crosscut operation one.
Description of drawings
Fig. 1 is a structural representation of the present utility model.
1--guide rail among the figure, 1-1-first lifting body, 1-2-second lifting body, 1-3-the 3rd lifting body, 1-4-the 4th lifting body, 1-5-the 5th lifting body, 1-6-the 6th lifting body, 2-second workbench, the 3-first rip cutting mechanism, 3-1-support, 3-2-cuts saw, 3-3-motor, the 4-second rip cutting mechanism, the 4-1-support, 4-2-cuts saw, the 4-3-motor, the 5-turntable, 5-1-elevating mechanism, 5-2-whirler, the 6-Working gantry, 6-1-propulsive mechanism, 7-the-workbench, 8-crosscut mechanism, the 8-1-support, 8-2-cuts saw, the 8-3-motor, 9-crosscut workbench, 10-crosswise fixed structure, the 10-1-raised line, 10-2-notch, 11-draw-off mechanism.
The specific embodiment
As shown in Figure 1, the cutter sweep of a kind of concrete segment of the utility model, it comprises parts such as pair of guide rails 1, the first rip cutting mechanism 3, the second rip cutting mechanism 4, turntable 5, Working gantry 6, first workbench 7 and second workbench 2.
On described guide rail 1 fixed bottom boundary, guide rail 1 is provided with pulley, also is provided with the first lifting body 1-1, the second lifting body 1-2, the 3rd lifting body 1-3 and the 4th lifting body 1-4 on the described guide rail 1.The lifting body of present embodiment places four cams on two guide rails 1, move the position of four cams on guide rail when base plate together with the concrete block material, the rotation of cam can realize the lifting of base plate, and the utility model is not got rid of the up-down mode of other prior art certainly.
The described first rip cutting mechanism 3 comprise support 3-1, motor 3-3 parallel with six cut saw 3-2, the described saw 3-2 that cuts is installed on the support 3-1, motor 3-3 saws 3-2 and is in transmission connection with one or more cutting, described support 3-1 is across guide rail 1 two sides.Its structure is similar to existing granitic cutter sweep, therefore, is not described in detail.What need emphasize here is to cut saw 3-2 to be not limited in six, according to the requirement of building block size, cutting of other quantity is set saws 3-2 quantity, and the saw of cutting of present embodiment is dish saw, also available certainly band saw.
The described second rip cutting mechanism 4 comprises support 4-1, motor 4-3 and one or more saw 4-2 that cuts, and the described saw 4-2 that cuts is installed on the support 4-1, and motor 4-3 and one or more saw 4-2 that cuts are in transmission connection, and described support 4-1 is across guide rail two sides.Its structure is identical with the first rip cutting mechanism 3 of last paragraph, for saving length, is not described in detail.
The position of described turntable 5 is between the first rip cutting mechanism 3, the second rip cutting mechanism 4 and pair of guide rails 1, the purpose that turntable 5 is set is for the base plate of required cutting is rotated 90 degree together with the concrete block material, therefore, the turntable 5 of present embodiment is provided with elevating mechanism 5-1 and rotating mechanism 5-2.Elevating mechanism 5-1 and rotating mechanism 5-2 can adopt hydraulic way to realize.This can implement for those of ordinary skill in the art.
Described Working gantry 6 places between two guide rails 1, be connected with propulsive mechanism 6-1 on the described Working gantry 6, propulsive mechanism 6-1 also can adopt hydraulic way, by propulsive mechanism 6-1 Working gantry 6 is moved, certainly Working gantry 6 also needs some supplementary structures such as support, but this can both be easier to implement in those of ordinary skill, therefore also is not described in detail.Also be fixed with first workbench 7, second workbench, 2, the first workbench 7, second workbench 2 on the Working gantry 6 respectively at the first rip cutting mechanism 3, the second rip cutting mechanism, 4 correspondence positions.First workbench 7, second workbench 2 do not rock when cutting for making, be provided with crosswise fixed structure 10 at first workbench 7, second workbench 2, crosswise fixed structure 10 is provided with and the fixing raised line 10-1 in ground for workbench 7,2,9 belows, the bottom of workbench 7,2,9 is provided with the notch 10-2 that is complementary with raised line 10-1, described raised line (10-1) is parallel with guide rail 1, like this with notch 10-2 and raised line 10-1 tight fit, neither influence vertically moving of workbench, transverse shakiness when having controlled cutting, the precision of the cutting of assurance.。
Concrete working method of the present utility model is: the concrete block material can be placed on the guide rail together with base plate, base plate is generally wooden, move to the first rip cutting mechanism direction by the pulley on the guide rail 1, as preferably, be provided with draw-off mechanism 11 in the cutter sweep, draw-off mechanism 11 moves on the pulley of guide rail 1 together with the concrete block material by the traction base plate.Working gantry 6 moves to relative direction by propulsive mechanism 6-1 simultaneously, when the concrete block material moves to position near the first rip cutting mechanism 3, the first lifting body 1-1 with base plate together with concrete block material jack-up, at this moment, first workbench 7 on the Working gantry 6 just in time moves to floor below, the first lifting body 1-1 falls base plate together with the concrete block material, base plate is placed on first workbench 7 together with the concrete block material, Working gantry 7 bands move to the first rip cutting mechanism direction with first workbench 7, the piece material is cut, after the cutting, Working gantry 7 bands continue to move to the second rip cutting mechanism, 4 directions with workbench, equally, by, the second lifting body 1-2 moves on to 7 base plate on first workbench on the guide rail 1 together with the concrete block material, base plate is moving on on the guide rail 1 on the position of turntable 5 correspondences together with the concrete block material, turntable 5 rises by elevating mechanism 5-1, rotate 90 degree by rotating mechanism 5-2, after the decline, the concrete block material has just rotated 90 degree like this, afterwards, base plate continues to move to the second rip cutting mechanism, 4 directions on guide rail 1 together with the concrete block material, identical with aforementioned manner, by the 3rd lifting body 1-3 base plate is placed on second workbench 2 together with the concrete block material, Working gantry 6 bands move to the second rip cutting mechanism, 4 directions with second workbench 2, the piece material is cut, cutting back second workbench 2 continues to move, by the 4th lifting body 1-4 the base plate on second workbench is moved on on the guide rail 1 together with the concrete block material, finished whole cutting process like this.Above-mentioned action can be carried out by corresponding control device control, and the first rip cutting mechanism, the second rip cutting mechanism can cooperate cutting simultaneously.Have higher production efficiency, yield rate, and especially be fit to exist the cutting of the concrete segment of granular aggregates.
Improvement project is to make under the situation at the upper surface injustice of piece material, promptly adds one the crosscut operation before first rip cutting.Concrete structure also comprises a crosscut mechanism 8, crosscut workbench 9 for it and is arranged on the 5th lifting body 1-5 and the 6th lifting body 1-6 on the guide rail 1, described crosscut mechanism 8 comprises support 8-1, motor 8-3 and all saw 8-2, the described saw 8-2 that cuts is installed on the support 8-1, described support 8-1 is across guide rail 1 two sides, and crosscut workbench 9 places on the Working gantry 6 of crosscut mechanism 8 correspondence positions.Its working method is: the concrete block material is placed on the guide rail together with base plate, by the pulley on the guide rail 1 sidelong cutting mechanism 8 directions move, as preferably, be provided with draw-off mechanism 11 in the cutter sweep, draw-off mechanism 11 moves on the pulley of guide rail 1 together with the concrete block material by the traction base plate.Working gantry 6 moves to relative direction by propulsive mechanism 6-1 simultaneously, when the concrete block material moves to position near crosscut mechanism 8, the 5th lifting body 1-5 with base plate together with concrete block material jack-up, at this moment, crosscut workbench 9 on the Working gantry 6 just in time moves to floor below, the 5th lifting body 1-5 falls base plate together with the concrete block material, base plate is placed on the crosscut workbench 9 together with the concrete block material, Working gantry 7 band with crosscut workbench 9 sidelong mechanism's direction move, the piece material is cut, after the cutting, Working gantry 7 bands continue to move to the first rip cutting mechanism, 3 directions with workbench.Equally, crosscut workbench 9 also preferably is provided with crosswise fixed structure 10.

Claims (7)

1, a kind of cutter sweep of concrete segment, it is characterized in that it comprises pair of guide rails (1), the first rip cutting mechanism (3), the second rip cutting mechanism (4), turntable (5), Working gantry (6), first workbench (7) and second workbench (2), on described guide rail (1) fixed bottom boundary, guide rail (1) is provided with pulley (12), also is provided with first lifting body (1-1), second lifting body (1-2), the 3rd lifting body (1-3) and the 4th lifting body (1-4) on the described guide rail (1); The described first rip cutting mechanism (3) comprises support (3-1), motor (3-3) and one or more saw (3-2) of cutting, the described saw (3-2) of cutting is installed on the support (3-1), motor (3-3) is in transmission connection with one or more saws (3-2) of cutting, and described support (3-1) is across guide rail (1) two side; The described second rip cutting mechanism (4) comprises support (4-1), motor (4-3) and one or more saw (4-2) of cutting, the described saw (4-2) of cutting is installed on the support (4-1), motor (4-3) is in transmission connection with one or more saws (4-2) of cutting, and described support (4-1) is across guide rail (1) two side; Described turntable (5) is between the first rip cutting mechanism (3), the second rip cutting mechanism (4) and pair of guide rails (1), and described turntable (5) is provided with elevating mechanism and rotating mechanism; Described Working gantry (6) places between two guide rails (1), is connected with propulsive mechanism (6-1) on the described Working gantry (6); First workbench (7), second workbench (2) place respectively on the Working gantry (6) of the first rip cutting mechanism (3), second rip cutting mechanism (4) correspondence position.
2, the cutter sweep of concrete segment according to claim 1, it is characterized in that also comprising a crosscut mechanism (8), crosscut workbench (9) and be arranged on the 5th lifting body (1-5) and the 6th lifting body (1-6) on the guide rail (1), described crosscut mechanism (8) comprises support (8-1), motor (8-3) and all saws (8-2), the described saw (8-2) of cutting is installed on the support (8-1), described support (8-1) is across guide rail (1) two side, and crosscut workbench (9) places on the Working gantry (6) of crosscut mechanism (8) correspondence position.
3, the cutter sweep of concrete segment according to claim 1, it is characterized in that cutting saw (3-2), cut saw (4-2) and cut saw (8-2) can be band saw or dish saw.
4, the cutter sweep of concrete segment according to claim 1 and 2 is characterized in that also comprising draw-off mechanism (11).
5,, it is characterized in that described first lifting body (1-1), second lifting body (1-2), the 3rd lifting body (1-3), the 4th lifting body (1-4), the 5th lifting body (1-5) and the 6th lifting body (1-6) are arranged on the cam of (1) on the guide rail according to the cutter sweep of claim 1 or 2 described concrete segments.
6,, it is characterized in that described first workbench (7), second workbench (2) and crosscut workbench (9) are provided with crosswise fixed structure (10) according to the cutter sweep of claim 1 or 2 described concrete segments.
7, according to the cutter sweep of the described concrete segment of claim 6, the crosswise fixed structure (10) that it is characterized in that described first workbench (7), second workbench (2) and crosscut workbench (9) is provided with and the fixing raised line (10-1) in ground for workbench (7,2,9) below, the bottom of workbench (7,2,9) is provided with the groove (10-2) that is complementary with raised line (10-1), and described raised line (10-1) is parallel with guide rail (1).
CN 200620042233 2006-05-28 2006-05-28 Cutting apparatus for concrete block Expired - Lifetime CN2933809Y (en)

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Application Number Priority Date Filing Date Title
CN 200620042233 CN2933809Y (en) 2006-05-28 2006-05-28 Cutting apparatus for concrete block

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Application Number Priority Date Filing Date Title
CN 200620042233 CN2933809Y (en) 2006-05-28 2006-05-28 Cutting apparatus for concrete block

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101077597B (en) * 2006-05-28 2011-09-14 上虞多元新型墙体有限公司 Concrete segment cutter device
CN102528946A (en) * 2012-02-06 2012-07-04 合肥乐千年涂料有限公司 Cutting production line of steel wire wet-cut foaming thermal-insulation cement boards
CN103909568B (en) * 2012-11-05 2015-12-02 芜湖新铭丰机械装备有限公司 A kind of building block slitter steel wire cleaning plant
CN106363783A (en) * 2016-08-31 2017-02-01 宁波诺亚智能设备有限公司 Ceramsite brick cutting assembly line
CN106671264A (en) * 2016-12-19 2017-05-17 哈尔滨天顺化工科技开发有限公司 Production line and method of non-autoclaved light building blocks
CN109159266A (en) * 2018-05-30 2019-01-08 广东知识城运营服务有限公司 A kind of aerated concrete equipment overturning platform capable automatically removing green brick waste
CN112757441A (en) * 2021-01-11 2021-05-07 赵宣 Preparation process of light foam concrete building block
CN112873510A (en) * 2021-01-11 2021-06-01 赵宣 Processing system is used in preparation of light foam concrete block
RU225035U1 (en) * 2023-11-01 2024-04-12 Федеральное государственное автономное образовательное учреждение высшего образования "Крымский федеральный университет имени В.И. Вернадского" Device for cutting aerated concrete blocks

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101077597B (en) * 2006-05-28 2011-09-14 上虞多元新型墙体有限公司 Concrete segment cutter device
CN102528946A (en) * 2012-02-06 2012-07-04 合肥乐千年涂料有限公司 Cutting production line of steel wire wet-cut foaming thermal-insulation cement boards
CN103909568B (en) * 2012-11-05 2015-12-02 芜湖新铭丰机械装备有限公司 A kind of building block slitter steel wire cleaning plant
CN106363783A (en) * 2016-08-31 2017-02-01 宁波诺亚智能设备有限公司 Ceramsite brick cutting assembly line
CN106671264A (en) * 2016-12-19 2017-05-17 哈尔滨天顺化工科技开发有限公司 Production line and method of non-autoclaved light building blocks
CN109159266A (en) * 2018-05-30 2019-01-08 广东知识城运营服务有限公司 A kind of aerated concrete equipment overturning platform capable automatically removing green brick waste
CN112757441A (en) * 2021-01-11 2021-05-07 赵宣 Preparation process of light foam concrete building block
CN112873510A (en) * 2021-01-11 2021-06-01 赵宣 Processing system is used in preparation of light foam concrete block
CN112757441B (en) * 2021-01-11 2022-04-26 浙江海源新型建材有限公司 Preparation process of light foam concrete building block
RU225035U1 (en) * 2023-11-01 2024-04-12 Федеральное государственное автономное образовательное учреждение высшего образования "Крымский федеральный университет имени В.И. Вернадского" Device for cutting aerated concrete blocks

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AV01 Patent right actively abandoned

Granted publication date: 20070815

Effective date of abandoning: 20110914