CN101070660A - Maize-fiber cashmere shell-fabric and producing method - Google Patents
Maize-fiber cashmere shell-fabric and producing method Download PDFInfo
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- CN101070660A CN101070660A CN 200710039352 CN200710039352A CN101070660A CN 101070660 A CN101070660 A CN 101070660A CN 200710039352 CN200710039352 CN 200710039352 CN 200710039352 A CN200710039352 A CN 200710039352A CN 101070660 A CN101070660 A CN 101070660A
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Abstract
The invention relates to a plush shell fabric manufactured by unmixed corn fiber and its production method. It is made by 100 percent corn fiber. Its production way is composed by spinning and dyeing two sections. Said spinning part is that as following: first make corn fiber yarn unreeled and warped; then make corn fiber yarn spun into plush gray fabric according to spinning parameter using warp knitting loom; finally cut it off and pack it. Said dyeing part comprises plush fabric's repacking and suturing the end, pilling, preheating stereotypes, overflowing and scouring at normal temperature, dyeing, cleaning, drying, finalizing the size, scalding brightly, shearing, packing into final goods. And temperature of preheating stereotypes is 115 Deg.C to 130 Deg.C, the time is 20 to 30 seconds; the dyeing temperature is 80 Deg.C to 110 Deg.C, the dyeing time is 30 to 40 minutes; the temperature of stereotype is 115 Deg.C to 130 Deg.C, stereotype time is 20 to 30 seconds. The invention solves the problem of art temperature after corn fiber dyed when arranging it, also solve the problem of corn fiber's crisp, hard and easily fracture.
Description
Technical field
The present invention relates to a kind of cashmere shell-fabric and production method thereof of pure zein fiber yarn weaving.
Background technology
Textile raw material is closely during the decade, along with scientific and technological progress, market demands improve, new functional fiber, oneself is developed in a large number and is used, on the other hand, the environmental protection fiber also very is received by the market, surplus energy is not disobeyed in countries in the world on the environmental protection field, resource is saved in Recycling, and oneself becomes global target direction.
In recent years, U.S. grain trade council and card gill, road (CARGILL-DOW) Polymer Company and Japanese clock spin fiber company, develop a kind of novel Recycled Fibers jointly, and this fiber is the acid fiber by polylactic of being made by the corn refine, and promptly the PLA fiber is discussed " INGEO " by name.The refinement method of PLA: at first iblet is pulverized,, added compositions such as enzyme after leaching starch, make it change into glucose, add lactobacillus-fermented and become lactic acid, therefrom produce a kind of polymeric material, i.e. (PLA) utilizes general melt spinning method, can be made into long fibre and short fiber.
Zein fiber has monofilament on the textile fabric form, multifilament, chopped fibres etc., can produce each kind fabric and nonwoven product, textiles is generally underwear, sportswear etc., the PLA fiber is with cotton, and fiber blends such as viscose glue can be produced overcoat, T-shirt etc., its ready-made clothes product has good form stable performance, it is convenient to handle, tool gloss and fluffy feel is arranged is rich in hydrophobic performance equally with terylene, so the suitable underwear of makeing is used.The PLA fiber is to make raw material with the many starch of inexpensive amount, and the energy Natural Circulation is good environmental and ecological fiber.
Zein fiber belongs to natural plant fibre, and fiber molecule inside is natural hollow structure, and it has the following advantages: have superior heat preservation property, can effectively keep body warmer; Superior moisture absorbing and sweat releasing performance can keep the drying, comfortable between health and the lining; Can keep lasting mellowness.
The functions peculiar of zein fiber own: can be under without any the processed condition, it is slower to have a burning, extinguishes minuent quickly automatically and smolders.
Zein fiber belongs to the circulation renewable resource, and after discarding, but the natural degradation that goes back to nature belongs to the natural green environment-friendly products.Use zein fiber, can reduce demand, thereby promote the foundation of resource-conserving, sustainable development society petroleum resources.The zein fiber PLA refines the greenhouse gases CO that the polymer fiber production process is discharged from raw material
2Lack than petro-chemical fiber, can alleviate the greenhouse effects problem that the whole world faces jointly.
But, use the relative petro-chemical fiber lining of the woven lining production cost of zein fiber at present, price will exceed about 55%, and market penetration and promotion utility ratio is lower than petro-chemical fiber.Trace it to its cause, be that the cost of weaving process consumption is higher.
And the production technology of present zein fiber lining is production method in other words, exists some problems.The relative chemical fiber molecular weight of zein fiber molecular weight is less, and fusing point is lower, and technological temperature, dying material formula all are difficult to hold when dyeing and back arrangement, also can't know by inference from the technology of routine; That zein fiber exists is crisp, hard, the problem of easy fracture, and this is particularly outstanding in plucking, softening processing procedure at the zein fiber lining.
Summary of the invention
Technical problem first aspect to be solved by this invention is to propose a kind of zein fiber cashmere shell-fabric.
The technical problem to be solved in the present invention second aspect is to propose a kind of production method of zein fiber cashmere shell-fabric, to solve the problems referred to above that present production technology exists.
A kind of zein fiber cashmere shell-fabric as first aspect present invention is characterized in that: weaved by 100% zein fiber and form.
Preparation method as a kind of zein fiber cashmere shell-fabric of second aspect present invention, it is characterized in that, comprise weaving part and printing and dyeing part, wherein said weaving part is earlier through moving back rich warping with the zein fiber yarn, go up warp knitting machine then and be woven into the lint grey cloth, cut off packing at last according to the braiding parameter; Described printing and dyeing part comprises the steps: that grey cloth mould turnover margin to seam → fluffing → pre-HEAT SETTING → normal temperature overflow kiering → dyeing → cleaning → pine does → typing → boiling hot light → cropping → packing finished product; Wherein fluffing process adopts the wire brush bristle, controls cashmere shell-fabric tension force in the fluffing process well, can not lining pine too, the sharpness of card clothing is the key factor of influence fluffing effect simultaneously, and card clothing is crossed blunt and do not gone out hair, otherwise it is excessive to fluff, junk is too much, influences positive effect; The temperature of pre-HEAT SETTING is 110～125 ℃, and the time is 15s; Kiering solution is rare soda bath and the dispensed in small quantity agent of 10g/L, boils continuously 1.5-2.5 hour, to remove wax, the pectic substance on the zein fiber and to remain in other materials on the cashmere shell-fabric; The dye bath temperature is 80～110 ℃, and dyeing time is 30～40min; Cleaning process adopts clear water to clean; Setting temperature is 115～130 ℃; Shaping time is 20～30s.Scald the light temperature and be controlled at 90 ℃-110 ℃.The speed of a motor vehicle is controlled at 20m/s.Scalding the light number of times can adjust according to zein fiber lint grammes per square metre is different, and general cashmere shell-fabric scalds light 1-3 time, and light spaces as far as possible little, makes ironing roller scald the fibers straight root as far as possible, crooked fiber is scalded straight.The cropping technology key is to remain the sharp and even running of scissors.General single face cropping gets final product for 2 times, and the spacing to control of cropping just cut a mao tip, makes the lint face bright and clean, smooth-going.
In the present invention, described staining solution is formed by following preparation of raw material:
Yellow is selected CIBACRON SN_2R dyestuff for use, and redness is selected CIBACRON SN_2BL dyestuff for use, and blueness is selected the SN_R dyestuff for use, and concrete color is selected each use amount by shade.
The relative petro-chemical fiber lining of zein fiber cashmere shell-fabric of the present invention has moisture absorbing and sweat releasing, helps to prevent germ growth, be applied to bedding and down toy after, have health maintenance performances such as the human allergy of minimizing pathogeny; The zein fiber cashmere shell-fabric has higher fire resistance, and burning slowly after being applied to bedding, to preventing the unexpected fire that burns and cause, has the initial stage fire protecting performance.After adopting technique scheme, solved that the fiber that existing zein fiber exists is crisp, hard, the problem of easy fracture in plucking and last handling process.
The specific embodiment
For technological means, creation characteristic that the present invention is realized, reach purpose and effect is easy to understand, below in conjunction with the specific embodiment, further set forth the present invention.
Because of the PLA fiber responsive especially to temperature and alkaline agent (especially highly basic), if dyeing temperature surpass 110 ℃-can make the obvious hardening of PLA fiber feel; If setting temperature exceed 130 ℃-can make the melting of PLA fiber (because of its Tg (melting point) at 130-166 ℃); Add highly basic as dyeing course, make PLA degraded (force of explosion obviously reduces), for this reason, have suffered dyeing and finishing process, the essential control as far as possible of temperature suitably.Based on the thermally sensitive characteristic of PLA fiber, only 110 ℃ of dyeing down, and the PLA fiber also is a kind of of Polymer, must be with minute bulk cargo dyeing.
Embodiment 1
A kind of zein fiber cashmere shell-fabric is weaved by 100% zein fiber and to be formed.
A kind of preparation method of zein fiber cashmere shell-fabric comprises weaving part and printing and dyeing part, wherein weaving part be with the zein fiber yarn earlier through moving back rich warping, go up warp knitting machine then and be woven into the lint grey cloth according to weaving parameter, cut off packing at last; Described printing and dyeing part comprises the steps: that grey cloth mould turnover margin to seam → fluffing → pre-HEAT SETTING → normal temperature overflow kiering → dyeing → cleaning → pine does → typing → boiling hot light → cropping → packing finished product; Wherein fluffing process adopts the wire brush bristle; The temperature of pre-HEAT SETTING is 120 ℃, and the time is 15s; Kiering solution is rare soda bath and the dispensed in small quantity agent of 10g/L, boils continuously 2 hours; The dye bath temperature is 95 ℃, and dyeing time is 35min; Cleaning process adopts clear water to clean; Setting temperature is 125 ℃; Shaping time is 20s.Scald the light temperature and be controlled at 90 ℃.The speed of a motor vehicle is controlled at 20m/s.Scald the light number of times 2 times, make the lint face bright and clean, smooth-going.
Staining solution is formed by following preparation of raw material: yellow CIBACRON SN_2R 1.20g/l
Red CIBACRON SN_2BL 2.00g/l
Blueness is selected SN_R 0.15g/l for use
Embodiment 2
A kind of zein fiber cashmere shell-fabric is weaved by 100% zein fiber and to be formed.
A kind of preparation method of zein fiber cashmere shell-fabric comprises weaving part and printing and dyeing part, wherein weaving part be with the zein fiber yarn earlier through moving back rich warping, go up warp knitting machine then and be woven into the lint grey cloth according to weaving parameter, cut off packing at last; Described printing and dyeing part comprises the steps: that grey cloth mould turnover margin to seam → fluffing → pre-HEAT SETTING → normal temperature overflow kiering → dyeing → cleaning → pine does → typing → boiling hot light → cropping → packing finished product; Wherein fluffing process adopts the wire brush bristle; The temperature of pre-HEAT SETTING is 115 ℃, and the time is 15s; Kiering solution is rare soda bath and the dispensed in small quantity agent of 10g/L, boils continuously 2 hours; The dye bath temperature is 95 ℃, and dyeing time is 35min; Cleaning process adopts clear water to clean; Setting temperature is 125 ℃; Shaping time is 20s.Scald the light temperature and be controlled at 90 ℃.The speed of a motor vehicle is controlled at 20m/s.Scald the light number of times 1 time, make the lint face bright and clean, smooth-going.
Staining solution is formed by following preparation of raw material: yellow CIBACRON SN_2R 0.90g/l
Red CIBACRON SN_2BL 4.00g/l
Blueness is selected SN_R 0.25g/l for use
Examples of implementation 3
A kind of zein fiber cashmere shell-fabric is weaved by 100% zein fiber and to be formed.
A kind of preparation method of zein fiber cashmere shell-fabric comprises weaving part and printing and dyeing part, wherein weaving part be with the zein fiber yarn earlier through moving back rich warping, go up warp knitting machine then and be woven into the lint grey cloth according to weaving parameter, cut off packing at last; Described printing and dyeing part comprises the steps: that grey cloth mould turnover margin to seam → fluffing → pre-HEAT SETTING → normal temperature overflow kiering → dyeing → cleaning → pine does → typing → boiling hot light → cropping → packing finished product; Wherein fluffing process adopts the wire brush bristle; The temperature of pre-HEAT SETTING is 115 ℃, and the time is 20s; Kiering solution is rare soda bath and the dispensed in small quantity agent of 10g/L, boils continuously 2 hours; The dye bath temperature is 95 ℃, and dyeing time is 35min; Cleaning process adopts clear water to clean; Setting temperature is 120 ℃; Shaping time is 20s.Scald the light temperature and be controlled at 90 ℃.The speed of a motor vehicle is controlled at 20m/s.Scald the light number of times 1 time, make the lint face bright and clean, smooth-going.
Staining solution is formed by following preparation of raw material: yellow CIBACRON SN_2R 0.20g/l
Red CIBACRON SN_2BL 0.30g/l
Blueness is selected SN_R 2.45g/l for use
More than show and described basic principle of the present invention, principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; that describes in the foregoing description and the specification just illustrates principle of the present invention; the present invention also has various changes and modifications without departing from the spirit and scope of the present invention, and these changes and improvements all fall in the claimed scope of the invention.The claimed scope of the present invention is defined by appending claims and equivalent thereof.
Claims (3)
1, a kind of zein fiber cashmere shell-fabric is characterized in that: weaved by 100% zein fiber and form.
2, a kind of method for preparing the described zein fiber cashmere shell-fabric of claim 1, it is characterized in that, comprise weaving part and printing and dyeing part, wherein said weaving part is earlier through moving back rich warping with the zein fiber yarn, go up warp knitting machine then and be woven into the lint grey cloth, cut off packing at last according to the braiding parameter; Described printing and dyeing part comprises the steps: that grey cloth mould turnover margin to seam → fluffing → pre-HEAT SETTING → normal temperature overflow kiering → dyeing → cleaning → pine does → typing → boiling hot light → cropping → packing finished product; Wherein fluffing process adopts the wire brush bristle; The temperature of pre-HEAT SETTING is 110～125 ℃, and the time is 15s; Kiering solution is rare soda bath and the dispensed in small quantity agent of 10g/L, boils continuously 1.5-2.5 hour; The dye bath temperature is 80～110 ℃, and dyeing time is 30～40min; Cleaning process adopts clear water to clean; Setting temperature is 115～130 ℃; Shaping time is 20～30s; Scald the light temperature and be controlled at 90 ℃-110 ℃; The speed of a motor vehicle is controlled at 20m/s; Scalding the light number of times is 1-3 time.
3, method according to claim 2 is characterized in that, described staining solution is formed by following preparation of raw material: yellow is selected CIBACRON SN_2R dyestuff for use, and redness is selected CIBACRON SN_2BL dyestuff for use, and blueness is selected the SN_R dyestuff for use.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN 200710039352 CN101070660A (en) | 2007-04-11 | 2007-04-11 | Maize-fiber cashmere shell-fabric and producing method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN 200710039352 CN101070660A (en) | 2007-04-11 | 2007-04-11 | Maize-fiber cashmere shell-fabric and producing method |
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| CN101070660A true CN101070660A (en) | 2007-11-14 |
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| CN 200710039352 Pending CN101070660A (en) | 2007-04-11 | 2007-04-11 | Maize-fiber cashmere shell-fabric and producing method |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102071522A (en) * | 2010-12-27 | 2011-05-25 | 福建百宏聚纤科技实业有限公司 | Machining method of rabbit hair imitation high-intensity fiber fabric |
| CN102517744A (en) * | 2011-10-31 | 2012-06-27 | 苏州创宇织造有限公司 | Production method of corn fiber environment-friendly fabric |
| CN103015030A (en) * | 2012-11-30 | 2013-04-03 | 福建东龙针纺有限公司 | Corn fiber lace manufacturing method |
| CN103668822A (en) * | 2013-11-18 | 2014-03-26 | 浙江同辉纺织股份有限公司 | Velvet fabric and manufacturing method of velvet fabric |
| CN104452069A (en) * | 2014-12-12 | 2015-03-25 | 江苏工程职业技术学院 | Processing method of multifunctional double-side bicolor knitted fabric |
| CN105734948A (en) * | 2016-04-01 | 2016-07-06 | 太仓市锦达印染有限公司 | Dyeing and finishing process of PLA fabric |
| CN106435999A (en) * | 2016-11-22 | 2017-02-22 | 南通市通州区鼎顶制帽厂 | Production technology of warp knitting velvet fabric |
| CN109505173A (en) * | 2018-11-27 | 2019-03-22 | 杭州卓达染整有限公司 | A kind of digital transfering printing process for Zein fiber fabric |
| CN109667045A (en) * | 2018-12-19 | 2019-04-23 | 吉林中天生物科技有限公司 | A kind of polylactic acid Car-use Fabric and preparation method thereof |
| CN110004574A (en) * | 2012-03-30 | 2019-07-12 | 德克斯户外用品有限公司 | Fuzz fabric and its manufacturing method including anti-false fiber |
| CN114086304A (en) * | 2021-11-29 | 2022-02-25 | 香港纺织及成衣研发中心有限公司 | Moisture-absorbing and sweat-releasing polylactic acid multilayer knitted fabric and preparation method thereof |
-
2007
- 2007-04-11 CN CN 200710039352 patent/CN101070660A/en active Pending
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102071522A (en) * | 2010-12-27 | 2011-05-25 | 福建百宏聚纤科技实业有限公司 | Machining method of rabbit hair imitation high-intensity fiber fabric |
| CN102071522B (en) * | 2010-12-27 | 2012-03-28 | 福建百宏聚纤科技实业有限公司 | Machining method of rabbit hair imitation high-intensity fiber fabric |
| CN102517744A (en) * | 2011-10-31 | 2012-06-27 | 苏州创宇织造有限公司 | Production method of corn fiber environment-friendly fabric |
| CN110004574A (en) * | 2012-03-30 | 2019-07-12 | 德克斯户外用品有限公司 | Fuzz fabric and its manufacturing method including anti-false fiber |
| CN103015030A (en) * | 2012-11-30 | 2013-04-03 | 福建东龙针纺有限公司 | Corn fiber lace manufacturing method |
| CN103668822A (en) * | 2013-11-18 | 2014-03-26 | 浙江同辉纺织股份有限公司 | Velvet fabric and manufacturing method of velvet fabric |
| CN104452069A (en) * | 2014-12-12 | 2015-03-25 | 江苏工程职业技术学院 | Processing method of multifunctional double-side bicolor knitted fabric |
| CN105734948A (en) * | 2016-04-01 | 2016-07-06 | 太仓市锦达印染有限公司 | Dyeing and finishing process of PLA fabric |
| CN106435999A (en) * | 2016-11-22 | 2017-02-22 | 南通市通州区鼎顶制帽厂 | Production technology of warp knitting velvet fabric |
| CN109505173A (en) * | 2018-11-27 | 2019-03-22 | 杭州卓达染整有限公司 | A kind of digital transfering printing process for Zein fiber fabric |
| CN109667045A (en) * | 2018-12-19 | 2019-04-23 | 吉林中天生物科技有限公司 | A kind of polylactic acid Car-use Fabric and preparation method thereof |
| CN114086304A (en) * | 2021-11-29 | 2022-02-25 | 香港纺织及成衣研发中心有限公司 | Moisture-absorbing and sweat-releasing polylactic acid multilayer knitted fabric and preparation method thereof |
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