CN101051558B - Apparatus and method for producing chip coil - Google Patents
Apparatus and method for producing chip coil Download PDFInfo
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- CN101051558B CN101051558B CN2007100796393A CN200710079639A CN101051558B CN 101051558 B CN101051558 B CN 101051558B CN 2007100796393 A CN2007100796393 A CN 2007100796393A CN 200710079639 A CN200710079639 A CN 200710079639A CN 101051558 B CN101051558 B CN 101051558B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 51
- 238000004804 winding Methods 0.000 claims abstract description 41
- 238000010438 heat treatment Methods 0.000 claims abstract description 18
- 230000008093 supporting effect Effects 0.000 claims description 52
- 238000009434 installation Methods 0.000 claims description 38
- 238000000034 method Methods 0.000 claims description 30
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 14
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 claims description 8
- 230000007246 mechanism Effects 0.000 abstract description 111
- 230000005540 biological transmission Effects 0.000 abstract 3
- 239000004020 conductor Substances 0.000 description 8
- 238000003825 pressing Methods 0.000 description 8
- 238000007493 shaping process Methods 0.000 description 8
- 230000001932 seasonal effect Effects 0.000 description 6
- 230000002093 peripheral effect Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000009413 insulation Methods 0.000 description 4
- 230000033228 biological regulation Effects 0.000 description 3
- 230000000116 mitigating effect Effects 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001192 hot extrusion Methods 0.000 description 1
- 230000005764 inhibitory process Effects 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/096—Dispensing or feeding devices
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F17/00—Fixed inductances of the signal type
- H01F17/04—Fixed inductances of the signal type with magnetic core
- H01F17/045—Fixed inductances of the signal type with magnetic core with core of cylindric geometry and coil wound along its longitudinal axis, i.e. rod or drum core
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/30—Fastening or clamping coils, windings, or parts thereof together; Fastening or mounting coils or windings on core, casing, or other support
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/082—Devices for guiding or positioning the winding material on the former
- H01F41/086—Devices for guiding or positioning the winding material on the former in a special configuration on the former, e.g. orthocyclic coils or open mesh coils
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F5/00—Coils
- H01F5/003—Printed circuit coils
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Manufacturing Cores, Coils, And Magnets (AREA)
- Coils Or Transformers For Communication (AREA)
- Coil Winding Methods And Apparatuses (AREA)
Abstract
The present invention provides an apparatus and method for producing chip coil, in the apparatus and method for producing chip coil, the jointing state of conductive wire and electrode is stable. An apparatus for producing chip coil (100) has winding wire (4) on wound roll section of the chip body (1) of the flange section (3) on its two ends, and has a transmission port (6) transmitting conductive wire, a conductive wire winding mechanism (30) passing through the transmission port and rotating the transmission port (6) with axis line of the chip body (1) as center to wind the conductive wire (4) on the chip body (1), a conductive wire squeezing mechanism (31) squeezing length prescribed conductive wire to be tabular type, and a wire lead jointing mechanism (12) heating and squeezing the tabular type section (7, 8) of the conductive wire (4) to form on the electrodes (5a, 5b) on the flange section (3a), and jointing the tabular type section (7, 8) and the electrodes (5a, 5b).
Description
Technical field
The present invention relates to a kind of manufacturing installation and manufacture method of chip coil.
Background technology
As everyone knows,, have at both ends in the reel portion of core body of flange part and twine lead, wire termination is fixed on (patent documentation 1) on the electrode that is formed at flange part as the chip coil that compact electronic device etc. uses.
For wire termination being fixed on the electrode that is formed at flange part, use heater that wire termination is expressed on the flange part, and peel off the insulation tunicle of lead, and the scolding tin of consumable electrode, lead is joined on the electrode.Like this, use heater that lead is crimped on the electrode.
Patent documentation 1: Japanese kokai publication hei 10-312922
Along with the miniaturization of electronic installation, also increasing to the demand of the miniaturization of chip coil, high performance.In order to satisfy such demand, use diameter dimension sometimes than the big or small big lead of core body.
When adopting the big round conductor of diameter to make chip coil, peel off the insulation tunicle of lead, and the scolding tin of consumable electrode, lead be crimped on the electrode in order to use heater, must use bigger power with wire squeezes on flange part.Therefore, flange part and electrode can produce breakage.
Summary of the invention
The present invention is in view of the above problems and proposes, and its purpose is to provide the manufacturing installation and the manufacture method of the stable chip coil of the bonding state of a kind of lead and electrode.
The present invention is characterized in that for twining the chip coil manufacturing installation of lead in a kind of core body reel portion that has flange part at both ends, has that lead transfer member, lead twine parts, lead flattens parts, electrode and attachment; Above-mentioned lead transfer member is carried above-mentioned lead; It is the center rotation by supporting above-mentioned lead transfer member and making above-mentioned lead transfer member with the axis of above-mentioned core body that above-mentioned lead twines parts, thereby lead is wrapped on the core body; Above-mentioned lead flattens the above-mentioned lead that parts flatten specific length, it is pre-formed is flat; Above-mentioned electrode is formed on above-mentioned flange part; Above-mentioned attachment are expressed to the heating of the flat portion of above-mentioned lead on the above-mentioned electrode, and above-mentioned flat portion is engaged with above-mentioned electrode.
A kind of manufacture method of chip coil, this chip coil is to twine lead to form on both ends have the reel portion of core body of flange part, it is characterized in that this method comprises following operation: be pre-formed the operation of 2 flat portions of predetermined distance apart by pinch lead wire; Winding process winds the line, make kept by the wire rod holding member first on leading part flat portion of configuration, and in whole another flat portion of configuration on leading part; With above-mentioned just around leading part and above-mentioned end around the flat portion of leading part respectively contraposition be formed at operation on the electrode on the above-mentioned flange part; Each above-mentioned flat portion heating is squeezed on the above-mentioned electrode operation that above-mentioned flat portion is engaged with above-mentioned electrode.
A kind of manufacture method of chip coil, this chip coil are to twine lead to form on both ends have the reel portion of core body of flange part, it is characterized in that this method comprises following operation: the operation of twining lead in the reel portion of above-mentioned core body; By pinch lead wire first around leading part and eventually around leading part and just around leading part and on leading part, be pre-formed the operation of flat portion eventually, this lead is the lead that is directed on the electrode that is formed on the above-mentioned flange part; Make above-mentioned just around leading part and above-mentioned end around the flat portion of leading part respectively contraposition be formed at operation on the electrode on the above-mentioned flange part; Each above-mentioned flat portion heating is expressed on the above-mentioned electrode operation that above-mentioned flat portion is engaged with above-mentioned electrode.
According to the present invention, after lead being flattened into flat in advance, add this flat portion of hot extrusion and make itself and electrode engagement, therefore do not need with bigger power with wire squeezes to flange part.Thereby the possibility of damaging flange part and electrode reduces, and can obtain the stable chip coil of engagement state of lead and electrode.
Description of drawings
Fig. 1 is the stereogram of the chip coil manufacturing installation 100 of expression the present invention the 1st execution mode.
Fig. 2 is the stereogram of expression core body 1.
Fig. 3 is the partial enlarged drawing of core body supporting device 10.
Fig. 4 is the cutaway view of expression lead winding mechanism 30.
Fig. 5 flattens the cutaway view of mechanism 31 for the expression lead.
Fig. 6 is flattened the figure of the state of mechanism's 31 pinch lead wire by lead for expression.
Fig. 7 is the end view of expression lead maintaining body 60.
Fig. 8 is the figure of the action of expression cutter 104.
Fig. 9 is for representing the figure of winding process and contraposition operation according to the seasonal effect in time series order.
Among Figure 10,, (B) be the figure of the action of explanation tension stability mechanism 63 (A) for illustrating that tension force relaxes the figure of the action of mechanism 62.
Figure 11 engages the figure of operation for represent lead according to the seasonal effect in time series order.
Among Figure 12, (A) engage with electrode by the scolding tin flat portion that will go between for expression
Figure 13 is the figure of the action of expression lead push part 105.
Figure 14 is the stereogram of the chip coil manufacturing installation 200 of expression the present invention the 2nd execution mode.
Figure 15 is for representing the figure of winding process and contraposition operation according to the seasonal effect in time series order.
Embodiment
Below, with reference to accompanying drawing embodiments of the present invention are described.
The 1st execution mode
At first, the chip coil manufacturing installation 100 to the present invention's the 1st execution mode describes.Fig. 1 is the stereogram of expression chip coil manufacturing installation 100, and Fig. 2 is wound with the stereogram of the core body of lead for expression.
Chip coil manufacturing installation 100 is a kind of devices as described below: twine lead 4 on core body 1, make the lead-in wire at lead 4 both ends engage the manufacturing chip coil with electrode 5 (5a, 5b) on being arranged on core body 1.
As shown in Figure 2, core body 1 has reel portion 2 of twining for lead 4 and the flange part 3 (3a, 3b) that is arranged on reel portion 2 two ends.On the lateral surface 3c of the folk prescription flange part 3a of flange part 3, be formed with electrode 5a, 5b side by side, as described below, on electrode 5a, engage just around leading part, on electrode 5b, engage eventually around leading part.Be formed with the scolding tin that is used for wire bonds 4 on the surface of electrode 5a, 5b.
As shown in Figure 1, chip coil manufacturing installation 100 have supporting core body 1 core body supporting device 10, with lead 4 to the winding mechanism 11 that twines on the core body 1, after finishing by 1 coiling of 11 pairs of core bodys of winding mechanism with the wire-bonded mechanism 12 as lead attachment of wire-bonded on electrode at lead 4 both ends.
A plurality of core body supporting devices 10 are configured on the turntable 13, and this turntable 13 is configured on the base 14 and around axle 13a center and rotates.In addition, around turntable 13, dispose winding mechanism 11 and wire-bonded mechanism 12.Therefore, by the rotation of turntable 13, will be carried from the position relative to the position relative by the core body 1 of core body supporting arrangement 10 supporting successively with wire-bonded mechanism 12 with winding mechanism 11.And, engage operation and make chip coil by carry out winding process, lead in position separately.
Below, describe chip coil manufacturing installation 100 in detail.
At first, with reference to Fig. 1 and Fig. 3 core body supporting device 10 is described.Fig. 3 is the partial enlarged drawing of core body supporting device 10.Outer edge on turntable 13 disposes a plurality of core body supporting devices 10.Each core body supporting device 10 all supports core body, make reel portion 2 axially radially consistent with turntable 13 of core body 1, and the lateral surface 3c of the flange part 3a of core body 1 outwardly.
Core body supporting device 10 has core body supporting fixture 21, this core body supporting fixture 21 extends configuration from the axle 13a of turntable 13 to the radiation direction, the pair of clamping members 24 that has the body 22 of cuboid, the L font portion 23 that forms in the end of body 22, faces with 2 faces of L font portion 23 openings.
Clamping components 24 is an oscillation center with the circular protrusions 24c with body 22 outer peripheral face butts, be formed with the compressed part 24a that the flange part on the core body 13 is pressed against in the L font portion 23 at the one end, its other end 24b is connected on the body 22 by elastic component 25.In the normal state, the other end 24b of 25 pairs of clamping components 24 of elastic component is towards away from the direction of body 22, promptly towards the direction application of force of compressed part 24a pushing flange part 3.In addition, near plunger 27 other end 24b of clamping components 24, this piston 27 moves in cylinder (or hydraulic cylinder) 26 with being free to slide, can overcome the active force of elastic component 25 and pushes the other end 24b of clamping components 24.
The flange part 3b outer peripheral face that does not form electrode 5 of the compressed part 24a pushing core body 1 of clamping components 24, thus support core body 1 by the inner peripheral surface and the compressed part 24a of L font portion 23.As mentioned above, core body 1 is supported by core body supporting fixture 21 under the state that reel portion 2 and the flange part 3a that is formed with electrode 5 give prominence to from core body supporting fixture 21 ends.
When being installed in core body 1 on the core body supporting fixture 21 and from core body supporting fixture 21, core body 1 unloaded, drive cylinder 26, by the other end 24b of piston 27 pushing clamping components 24, elasticity of compression member 25.Like this, because the compressed part 24a of clamping components 24 swings to the direction of opening wide L font portion 23, therefore, core body 1 becomes and can load and unload with respect to L font portion 23.In addition, by removing the pushing of piston 27, clamping components 24 turns back to the home position by the active force of elastic component 25.
Be provided as a pair of clip 28 of extension retaining member in the bottom of core body supporting device 10, this clip 28 keeps the first around leading part and whole extension around leading part of lead 4 both ends respectively.Clip 28 opens and closes by the driving of cylinder (or hydraulic cylinder) 29.
Then, with reference to Fig. 1 and Fig. 4～Fig. 6 winding mechanism 11 is described.As shown in Figure 1, winding mechanism 11 has delivery nozzle 6, lead winding mechanism 30 and lead flattening mechanism 31; Above-mentioned delivery nozzle 6 is as the lead transfer member and delivery guidewire 4; Above-mentioned lead winding mechanism 30 twines parts as lead and lead 4 is wrapped in the reel portion 2 of core body 1; Above-mentioned lead flattens mechanism 31 and flattens parts and flatten the lead 4 of a part as lead, makes it form flat.In addition, Fig. 4 flattens the cutaway view of mechanism 31 for the cutaway view of expression lead winding mechanism 30, Fig. 5 for the expression lead, and Fig. 6 flattens the figure of the state of mechanism's 31 pinch lead wire 4 by lead for expression.
The periphery of turntable 13 and with the fixed station 33 of turntable 13 split settings on relatively dispose lead winding mechanism 30 with clamping supporting device 10.Lead winding mechanism 30 is configured in and can along 3 of quadrature on axially movable first base station 34, as Fig. 1 and shown in Figure 4, has cylinder element 36, cylinder element rotating mechanism 37, delivery nozzle supporting disk 38; Above-mentioned cylinder element 36 connects the 34a of wall portion of first base station, 34 front ends, can be bearing in rotationally on the 34a of wall portion around the axle center by bearing 35; Above-mentioned cylinder element rotating mechanism 37 makes cylinder element 36 rotations; Above-mentioned delivery nozzle supporting disk 38 supporting delivery nozzle 6, and be installed in cylinder element 36 front ends.
Delivery nozzle supporting disk 38 is installed on the same axle with cylinder element 36, in its outer edge supporting delivery nozzle 6.Like this, if cylinder element 36 rotates by the action of cylinder element rotating mechanism 37, be the center rotation with the axle of the reel portion 2 of core body 1 then by the delivery nozzle 6 of delivery nozzle supporting disk 38 supportings.
Cylinder element rotating mechanism 37 has delivery nozzle turning motor 40, first belt pulley 41 and second belt pulley 43; Above-mentioned delivery nozzle turning motor 40 has the output shaft parallel with cylinder element 36; Above-mentioned first belt pulley 41 is fixed on the output shaft of delivery nozzle turning motor 40; The end opposite that above-mentioned second belt pulley 43 is installed in cylinder element 36 with delivery nozzle supporting disk 38, and be connected with first belt pulley 41 by belt 42.The rotation of delivery nozzle turning motor 40 is delivered to delivery nozzle supporting disk 38 by cylinder element rotating mechanism 37.
As shown in Figure 4, the lead 4 that supplies with from wire rod supply source (not shown) pass second belt pulley 43 hollow bulb, cylinder element 36 hollow bulb and be arranged on the through hole 36a of cylinder element 36 metastomiums, be directed to delivery nozzle 6.
Before lead 4 is imported to lead winding mechanism 30, its guiding lead is flattened mechanism 31, form flat portion by flattening.
As shown in Figure 1, lead flattening mechanism 31 in series is configured on first base station 34 with lead winding mechanism 30.Lead flattens mechanism 31 and is arranged in the rectangular-shaped framework 45, offers the rectangular perforation road of passing for lead 4, cross section 46 in framework 45.
As shown in Figure 5, lead flattens mechanism 31 and will move up and down in the plate 48 guiding perforation roads 46 by the cam mechanism 47 that is arranged in the framework 45, makes the leading section 48a that moves up and down plate 48 be connected to the inwall 46a that connects road 46, thereby lead 4 is flattened into flat.
As shown in Figure 6, be formed with half the rectangular slot part 49 in cross section of linear diameter that the degree of depth is approximately lead 4 on the leading section 48a of plate 48 moving up and down, by leading section 48a being connected to connect the inwall 46a on road 46, thereby be the shape of slot part 49 with lead 4 drawings.Like this, the established part of round conductor 4 is shaped as flat.
Moving up and down plate 48 can be inserted in the guide path 50 with being free to slide, moves along guide path 50 by cam mechanism 47, and this guide path 50 is communicated with the bottom surface 46b that connects road 46.The piston 56 that cam mechanism 47 has the guide path 54 that is fixed on the cylindric cam 51 that moves up and down on the plate 48, is formed with horizontal movable plate 53 for the chimeric cam path 52 of cam 51, be slidably inserted into automatically for horizontal movable plate 53, is connected and moves in cylinder (or hydraulic cylinder) 55 with being free to slide with horizontal movable plate 53.
Except said structure, winding mechanism 11 also has lead maintaining body 60, and this lead maintaining body 60 keeps the first around leading part of lead 4 front ends that transfer out from delivery nozzle 6, and adjusts the tension force of lead 4.Below, with reference to Fig. 1 and Fig. 7 lead maintaining body 60 is described.Fig. 7 is the end view of expression lead maintaining body 60.
Lead maintaining body 60 has fixture 61, tension force relaxes mechanism 62 and tension stability mechanism 63; Above-mentioned fixture 61 is used to keep lead 4 front ends; Mentioned strain relaxes mechanism 62 relaxes the tension force of the lead 4 that is being kept by fixture 61; Mentioned strain stabilizing mechanism 63 when (with the position alignment electrode 5 of the lead-in wire of lead 4), makes the tension stability of the lead 4 that is being kept by fixture 61 when the lead-in wire contraposition of lead 4 on electrode 5.
Extending abreast with first base station 34 and each parts that constitute lead maintaining body 60 can be set on axially movable second base station 64 along 3 of quadrature.The leading section supporting of second base station 64 is as the clamping components that can swing 65 of lead retaining member, and this clamping components 65 is used to keep the first around leading part of lead 4.
Clamping components 65 is the long plate shape member, is formed with notch part 65a in the side surface part of leading section.Dispose among the notch part 65a and the inner peripheral surface of notch part 65a between the push pedal 66 of clamping lead 4.
The rearward end of clamping components 65 is combined with cylinder (or hydraulic cylinder) 67, engages the end of piston 68 in push pedal 66, and this piston 68 is inserted in the cylinder 67 with being free to slide and connects clamping components 65.By driving cylinder 67 push pedal 66 is moved, and and notch part 65a inner peripheral surface between clamping lead 4.Like this, clamping components 65, push pedal 66, cylinder 67 and piston 68 constitute fixture 61.
Clamping components 65 is the center swing with axle 70, and this 70 support plate 69 that is set at second base station, 64 front end bottoms supports.As described below, when the lead-in wire contraposition of lead 4 is on electrode 5, the clamping components 65 that is keeping lead 4 is moved, lead 4 is combined on the end face 3d of flange part 3 of core body 1, carry out the operation of tractive lead 4.At this moment, because clamping components 65 swings, therefore the tension force of mitigation lead 4, prevent that the tension force of lead 4 from increasing to more than the required tension force.Like this, clamping components 65, support plate 69 and axle 70 constitute tension force mitigation mechanism 62.
Leading section at second base station 64 is formed with コ word shape notch part 64a.Therefore, during clamping components 65 swing, because the rearward end of clamping components 65 can enter in the notch part 64a, so second base station 64 can not hinder the swing of clamping components 65.
Dispose cylinder (or hydraulic cylinder) 71 and piston 72 near clamping components 65 rearward end on second base station 64, this piston 72 is inserted in the cylinder 71 with being free to slide, and rear end side that can butt clamping components 65.In addition, in the bottom of second base station 64 holding plate 73 is set, this holding plate 73 is used for the swing of restriction clamping components 65 when the rear end side of piston 72 pushing clamping components 65 and keeps the level of clamping components 65.In the time will stopping the swing of clamping components 65, make cylinder 71 work, the rear end side of clamping clamping components 65 with piston 72 and holding plate 73, thereby fixed clamp member 65.In clamping components 65 swing process, piston 72 is contained in the cylinder 71, prevent piston 72 and clamping components 65 interference.
By the helical spring 76 that inserts and puts elastic component between ways 75 and clamping components 65 leading sections ways 75 is arranged on clamping components 65 leading sections, this ways 75 is used to guide the lead 4 that remains in clamping components 65.As shown in Figure 1, ways 75 is the member of semi-cylindrical form, and the curved face part 75a of its lead wire 4 is combined in 2 parallel rod member 74 lower ends can running through clamping components 65 slidably towards the below.Rod member 74 is passed helical spring 76, and the two ends of helical spring 76 combine with clamping components 65 and ways 75 respectively.Like this, along with moving of ways 75, helical spring 76 stretches and applies active force.Thus, constitute tension stability mechanism 63 by rod member 74, ways 75 and helical spring 76.
More than the winding mechanism 11 of explanation is because 3 shaft moving devices 79 as shown in Figure 1 and moving axially along 3 of quadrature.Below, with reference to Fig. 13 travel mechanisms 79 are described.
Dispose on fixed station 33 and move up and down platform 80, fixed configurations has the framework 81 of the case shape of four lateral openings in the side on moving up and down platform 80.Hollow bulb in framework 81 inside is provided with a pair of travel mechanism 86, above-mentioned a pair of travel mechanism 86 is in horizontal quadrature direction cross-over configuration, by framework 82, be installed in framework 82 ends motor 83, be combined in the ball-screw 84 on the output shaft of motor 83 and constitute with the travelling carriage 85 of ball-screw 84 threads engage.In addition, first base station 34 is configured in a pair of travel mechanism 86, therefore can move along 2 directions of level by a pair of travel mechanism 86.
On framework 81, dispose a pair of travel mechanism 87 that has same structure with above-mentioned a pair of travel mechanism 86.Second base station 64 is configured in a pair of travel mechanism 87, can move along 2 directions of level.Like this, first base station 34 and second base station 64 can move along 2 directions of level respectively.
Because first base station 34 and second base station 64 are connected by framework 81, therefore, there is the platform 80 of moving up and down of framework 81 to move along vertical direction by making fixing mounting, first base station 34 and second base station 64 are moved along vertical direction.
Fixed configurations has motor 88 on fixed station 33, the ball-screw that is connected with motor 88 output shafts 89 with move up and down platform 80 threads engage.Sliding axle 90 perforations that setting is arranged on the fixed station 33 move up and down platform 80.Like this, by the rotation of motor 88, moving up and down platform 80 can move on vertical direction along sliding axle 90.In addition, the pillar 91 that is arranged on the fixed station 33 by setting moves up and down platform 80 with spring 92 supportings that hang on the pillar 91.
Like this, winding mechanism 11 can move axially along 3 of quadrature by 3 travel mechanisms 79 and core body 1 is located.
Then, with reference to Fig. 1 wire-bonded mechanism 12 is described.Turntable 13 peripheries and with the supporting station 94 of turntable 13 split settings on dispose the wire-bonded mechanism 12 relative with core body supporting device 10.
Wire-bonded mechanism 12 has the heating plate 96 of using the current flow heats of supplying with from welding source (not shown), the fixing cylinder (or hydraulic cylinder) 101 that inserts of the travelling carriage 97, the guide rail 98 of guiding travelling carriage 97, the piston 99 that combines with travelling carriage 97, confession piston 99 of mounting heating plate 96 with being free to slide.
The leading section of heating plate 96 has 2 protuberance 96a, and each protuberance 96a is relative with the electrode 5a, the 5b that form on the flange part 3a of core body 1.By driving cylinder 101 heating plate 96 of band heat is moved along guide rail 98, protuberance 96a is squeezed in the first of lead 4 on electrode 5a, the 5b around leading part and whole the heating respectively around leading part.Like this, the wire-bonded of lead 4 is on electrode 5.
As shown in Figure 1, below the wire-bonded mechanism 12 on the supporting station 94 lead shut-off mechanism 103 is set, this lead shut-off mechanism 103 is used for engaging the back with electrode 5 at lead-in wire and cuts off lead-in wire.Lead shut-off mechanism 103 has cutter 104 and lead push part 105; Above-mentioned cutter 104 applies instrument as otch and the lead-in wire extension is applied otch; Otch above-mentioned lead push part 105 applies otch on lead-in wire after in the pushing lead-in wire and the part between the clip 28 make the tension force between otch and the clip 28 become big, cut off lead-in wire from incision.
By piston-cylinder mechanism, cutter 104 and lead push part 105 can be respectively along approaching, move away from the direction of core body 1.
As shown in Figure 8, the front end of cutter 104 is made of abutting part 104a and the 104b of cutter portion; Above-mentioned abutting part 104a is convex, passes just around leading part 4a with eventually between leading part 4b, with flange part 3a butt; The above-mentioned cutter 104b of portion is formed on the both sides of abutting part 104a, to just applying otch around leading part 4a and end around leading part 4b.Because therefore the step discrepancy in elevation of abutting part 104a and the 104b of cutter portion, be connected to flange part 3a by making abutting part 104a less than the linear diameter of lead 4, can apply otch to lead-in wire (4a, 4b) with the 104b of cutter portion.
Then, the action to chip coil manufacturing installation 100 describes.By being installed in the action of the not shown controller control chip coil manufacturing installation 100 on the chip coil manufacturing installation 100.
At first, mainly with reference to Fig. 9, to winding process, and the contraposition operation of lead-in wire (4a, 4b) and electrode 5 describe.Fig. 9 is for representing the figure of winding process and contraposition operation by the seasonal effect in time series order.
As preparation, make core body supporting fixture 21 supporting core bodys 1.Specifically, by driving the cylinder (or hydraulic cylinder) 6 on the core body supporting device 10, piston 27 pushing clamping components 24, thereby the L font portion 23 of opening wide core body supporting fixture 21.Then, after the flange part 3b that does not form electrode 5 in core body 1 is positioned in the L font portion 23, remove the pushing of piston 27.Like this, the compressed part 24a of clamping components 24 presses against flange part 3b in the L font portion 23 by the active force of elastic component 25, core body supporting fixture 21 supporting core bodys 1.
Under the state of core body supporting fixture 21 supporting core bodys 1, reel portion 2 and the flange part 3a that is formed with electrode 5 become the state outstanding from core body supporting fixture 21 ends.
The clamping components 65 that is used in the lead maintaining body 60 of delivery nozzle 6 tops configurations keeps the lead 4 (Fig. 9 (A)) that transfers out from delivery nozzle 6.Lead 4 between clamping components 65 and the delivery nozzle 6 around leading part 4a, and forms the flat portion 7 that specific length is crushed for just.
Begin winding operation from such state to core body 1.
At first, drive 3 travel mechanisms 79, first base station 34 and second base station 64 are moved, make delivery nozzle 6 rotating shaft, to be cylinder element 36 central shafts with the reel portion 2 of core body 1 axial consistent, and makes delivery nozzle 6 move (Fig. 9 (B)) to the periphery of the reel portion 2 of core body 1.
The first of lead 4 moved in the reel portion 2 around leading part 4a, make itself and flange part 3b inwall butt, under this state, drive delivery nozzle turning motor 40.Like this, rotation around the delivery nozzle 6 winding reel portions 2, the lead 4 that transfers out from delivery nozzle 6 is wrapped in (Fig. 9 (C)) in the reel portion 2.
Finish after the coiling of the regulation number of turn, stop winding operation,, flatten the lead 4 of specific length and make it form flat by driving the cam mechanism 47 that lead flattens mechanism 31.Then, after lead 4 moves forward predetermined distance, stop winding operation, flatten once more specific length lead 4, make it form flat.Like this, in lead 4, form 2 flat portions 8,9 of predetermined distance apart.
Carry out winding operation once more, near the initial flat portion 8 that forms of flattening of the configuration flange part 3 that is formed with electrode 5.In addition, mobile delivery nozzle 6 makes flat portion 8 combine with the end face 3d of flange part 3a.When carrying out aforesaid operations, also make to keep first clamping components 65 to move around leading part 4a, make first flat portion 7 also combine (Fig. 9 (D)) with the end face 3d of flange part 3a around leading part 4a.
Making under flat portion 7,8 and the state that the end face 3d of flange part 3a combines, make delivery nozzle 6 and clamping components 65 move stretching lead 4 along direction respectively away from core body 1.Carry out ensuing operation like this, easily, be about to flat portion 7,8 contrapositions (with position alignment electrode 5a, 5b of flat portion 7,8) on electrode 5a, 5b.
Under flat portion 7,8 being combined with the end face 3d of flange part 3a and stretches their state, move up and down platform 80 and move downwards by making, delivery nozzle 6 and clamping components 65 together descend, and make flat portion 7,8 crooked and contraposition (Fig. 9 (E)) on electrode 5a, 5b respectively along flange part 3a.Under the situation of the operation of not carrying out above-mentioned lead 4 is stretched, when delivery nozzle 6 and clamping components 65 descended, lead 4 can be lax, is difficult to accurate contraposition.
Like this, just around flat portion 7 contrapositions of leading part 4a on electrode 5a the position alignment electrode 5a of the flat portion 7 of leading part 4a (just around), another flat portion 8 contrapositions are on electrode 5b.The lead-in wire that is formed with this flat portion 8 is eventually around leading part 4b.
Utilize the go between contraposition of (4a, 4b) and electrode 5 of the flat portion 7,8 of lead-in wire.Compare with round conductor, flat portion 7,8 is stabilized on the flange part 3a with being difficult to depart from.Therefore, can make and go between contraposition exactly on electrode 5.
Make clamping components 65 descend, make in the flat portion 7 crooked also processes of contraposition on electrode 5, the tension force of lead maintaining body 60 relaxes mechanism 62 and 63 actions of tension stability mechanism.With reference to Figure 10 this action is described.Figure 10 (A) is the figure of the action of explanation tension stability mechanism 63 for the figure of the action of explanation tension force mitigation mechanism 62, Figure 10 (B).
Be combined in when stretching on the flange part 3a and to it making just around leading part 4a, clamping components 65 is moved towards the direction away from core body 1, therefore, just the tension force around leading part 4a becomes big.In the situation of this sample, shown in Figure 10 (A), set tension force as follows and relax mechanism 62, piston 72 is contained in the cylinder 71, making clamping components 65 can be the center swing with axle 70.Even discharge the drive medium in the cylinder 71, piston 72 can be free to slide in cylinder 71, clamping components 65 also can be swung.
By setting as above, clamping components 65 moves to the direction away from core body 1, and afterwards, even just becomes in the decline process greatly around the tension force of leading part 4a, clamping components 65 also can be swung and produce at the beginning of the inhibition effect around the tension force of leading part 4a.Therefore, can prevent that just the paratonia change around leading part 4a is big.
Shown in Figure 10 (B), if clamping components 65 descends again, then at the beginning of around the curved face part 75a butt of the ways 75 of leading part 4a and tension stability mechanism 63 and by its guiding.Like this, just when leading part 4a is directed to member 75 guiding, make tension force relax cylinder 71 actions of mechanism 62, the rearward end of clamping clamping components 65 with piston 72 and holding plate 73.Like this, clamping components 65 is fixed and can not swings.
Just be directed under the state of member 75 guiding around leading part 4a, just around the tension variation of leading part 4a the time, absorb mentioned strains by the helical spring between ways 75 and clamping components 65 76 and change.Like this, will just when leading part 4a contraposition is on electrode 5, can stablize first tension force around leading part 4a by the effect of tension stability mechanism 63.
Then, with reference to Figure 11, first flat portion 7 around leading part 4a was described with the operation that engages of electrode 5b around the flat portion 8 of leading part 4b with electrode 5a and end.Figure 11 engages the figure of operation for represent lead according to the seasonal effect in time series order.
Shown in Fig. 9 (E), lead-in wire (4a, 4b) and electrode 5 state of contraposition mutually further descends delivery nozzle 6 and clamping components 65 certainly.At this moment, the pre-configured a pair of clip 28 that is in open state below core body 1 makes two lead-in wires pass the opening portion of clip 28 and descend (Figure 11 (A)).
Shown in Figure 11 (A), descend by making delivery nozzle 6, from delivery nozzle 6, transfer out flat portion 9 in 2 flat portions 8,9 of predetermined distance setting, that be crushed and form afterwards.
Close the clip of opening 28, two lead-in wires of fixing maintenance.The fixing maintenance, fixed the parts (Figure 11 (B)) that keep between the flat portion 8,9 around the clip 28 of leading part 4b side eventually.
Then, remove at the beginning of 66 pairs of the push pedals in the clamping components 65 clamping around leading part 4a.And, clamping components 65 is moved, keep eventually the part (Figure 11 (C)) between the flat portion 9 that the clip 28 at leading part 4b place and flattening afterwards form.
Keeping whole under the state of leading part 4b at clamping components 65, clamping components 65 and delivery nozzle 6 turn back to the primary position of winding process.By this operation, cut off eventually around leading part 4b (Figure 11 (D)).Turn back to lead 4 that the clamping components 65 of primary position kept and become the first of the core body 1 that next winds the line around leading part 4a.That is, the flat portion 9 that is formed by being crushed afterwards in 2 flat portions 8,9 of lead flattening mechanism 31 shapings becomes first flat portion around leading part 4a.
Cut-out after leading part 4b, rotates turntable 13 eventually, makes the core body 1 of having finished winding process and contraposition operation relative with wire-bonded mechanism 12.
Because flat portion 7,8 is crushed, therefore, the insulation tunicle of flat portion 7,8 becomes the state of attenuation.In addition, highly low because flat portion 7,8 is crushed, therefore, can make heating plate 96, and the thermal capacitance of heating plate 96 easily pass to scolding tin near scolding tin.Therefore, heating plate 96 can easily melt the insulation tunicle of flat portion 7,8 and be formed on electrode 5 these both sides of lip-deep scolding tin.Like this, shown in Figure 12 (A), the side surface part of flat portion 7,8 engages by scolding tin 107 with electrode 5.
Then, with reference to Fig. 8 and Figure 13, the action of lead shut-off mechanism 103 is described.Fig. 8 is the figure of the action of expression cutter 104, and Figure 13 is the figure of the action of expression lead push part 105.
As shown in Figure 8, after finishing the joint operation, the cutter 104 that is configured in wire-bonded mechanism 12 bottoms is advanced, around leading part 4a and whole between leading part 4b, make the electrode 5 bottom butts of the lateral surface 3c at this abutting part 104a and flange part 3a place at the beginning of abutting part 104a is passed.Like this, by the 104b of cutter portion to just around leading part 4a with eventually apply otch 106 around leading part 4b.Afterwards, the cutter 104 that has applied otch retreats and turns back to the home position.
Then, as shown in figure 13, the lead push part 105 that is configured in cutter 104 bottoms is advanced, pushing is just around leading part 4a and whole part between otch on the leading part 4b 106 and clip 28.Like this, it is big that the tension force between otch 106 and the clip 28 becomes, and power concentrates on the otch 106, cuts off just around leading part 4a and eventually around leading part 4b from otch 106.
And, as increasing the way of the tension force of part between otch on the leading part 4b 106 and clip 28 just, also can be undertaken by core body 1 and clip 28 are relatively moved around leading part 4a and end.In this case, do not need to be provided with lead push part 105.
In the past, owing to cut off lead-in wire, therefore, also can damage flange part sometimes by lead-in wire being hung over the end of flange part and being stretched.But, according to cutting off the method for lead-in wire, on lead-in wire, apply otch 106 in advance with lead shut-off mechanism 103, power is concentrated on this otch 106, thereby cut off lead-in wire, therefore, when cutting off, do not need big power.Thereby, can prevent the breakage of flange part 3.
As mentioned above, make chip coil by chip coil manufacturing installation 100.Because the lead-in wire of the chip coil that obtains by chip coil manufacturing installation 100 is a flat, therefore, size that can the control chip coil.Thereby, can be simply with the chip coil size Control within required size.
According to above-mentioned the 1st execution mode, can reach effect shown below.
Make lead 4 form flat in advance, the heating of this flat portion is squeezed on the electrode 5, thereby makes wire-bonded on electrode 5, so, there is no need with big power it to be squeezed on the electrode 5 as the situation of round conductor in the past.Therefore, can reduce the possibility of damaging electrode 5 and flange part 3, can obtain to go between and the stable chip coil of the engagement state of electrode 5.
In addition, the flat portion 7,8 by will lead-in wire is combined on the flange part 3, and contraposition with electrode 5 can go between.Compare with round conductor, flat portion 7,8 is difficult to depart from flange part 3 and is very stable.Therefore, can will go between contraposition exactly on electrode 5.
In addition,, therefore, compare, can reduce the scolding tin adhesion amount on the lead-in wire with the situation of round conductor because the lead-in wire that engages with electrode 5 is a flat.Therefore, can keep scolding tin leg portion significantly, thus the connection area when on electrode 5, connecting other electronic units after can guaranteeing.
And, on the lateral surface 3c of the folk prescription flange part 3 on the core body 1, be formed with side by side with first around leading part 4a and eventually around leading part 4b corresponding electrode 5a, 5b.Therefore, can carry out simultaneously just around leading part 4a and eventually around the engaging of leading part 4b and electrode 5, so can make chip coil expeditiously.
The 2nd execution mode
Below, with reference to Figure 14 and Figure 15, the chip coil manufacturing installation 200 of the present invention's the 2nd execution mode is described.Figure 14 is the stereogram of expression chip coil manufacturing installation 200, and Figure 15 is for representing the figure of winding process and contraposition operation according to the seasonal effect in time series order.
Chip coil manufacturing installation 200 is the asynchronism(-nization) of lead 4 being flattened into flat with the difference of the chip coil manufacturing installation 100 of above-mentioned the 1st execution mode.
Below, be that the center is described with the point different with the chip coil manufacturing installation 100 of the 1st execution mode, the member identical with chip coil manufacturing installation 100 adopted identical Reference numeral, omit explanation.
In chip coil manufacturing installation 100, the configuration lead flattens mechanism 31 on the 1st base station 34, before with lead 4 guiding delivery nozzle 6, flattens mechanism 31 by lead this lead 4 is flattened into flat.
In contrast, as shown in figure 14, chip coil manufacturing installation 200 has the lead that replaces lead to flatten mechanism 31 and flattens mechanism 201, and this lead flattens mechanism 201 and is configured on the base 14, and near the core body supporting device 10 relative with winding mechanism 11.
Lead flatten mechanism 201 have with the part of lead 4 flatten into flat pressing mechanism 202, pressing mechanism 202 is directed to guiding mechanism 203 on the lead 4.
At this, will be arranged on preferably that the axially parallel of the guide rail on all bottom surfaces and the reel portion 2 of core body 1 disposes in the supporting member 204, in addition, the compressive plane of the clamping lead 4 of preferred a pair of stripper plate 205a, 205b and the flange part 3a configured in parallel of core body 1.By such arrangement guide rail and stripper plate 205a, 205b, the flat portion of being flattened the lead 4 form by a pair of stripper plate 205a, 205b be formed on flange part 3a on electrode 5 surperficial parallel, therefore, the lead 4 that carries out afterwards becomes easy with engaging of electrode 5.
Horizontal arrangement has a travel mechanism 210 on base 14, disposes another travel mechanism 210 along vertical direction.Two travelling carriages 209 are by link 211 combinations, and supporting member 204 combines with the travelling carriage 209 of another travel mechanism 210.Like this, a pair of stripper plate 205a, the 205b that is supported member 204 supportings can move along level, vertical 2 directions.
In addition, being configured in the ball-screw 208 of a travel mechanism 210 on the base 14, is to be configured in the mode that the edge and the direction of the reel portion 2 axial quadratures of core body 1 are extended.
Below, with reference to Figure 15, winding process that is undertaken by chip coil manufacturing installation 200 and the contraposition operation that goes between 4a, 4b and electrode 5 are described.
Preparation and above-mentioned the 1st execution mode during to core body 1 coiling are roughly the same, and shown in Figure 15 (A), its difference is when beginning to wind the line, just not form flat portion around leading part 4a.
At first, drive 3 travel mechanisms 79, the rotating shaft that makes delivery nozzle 6 is axial consistent with the reel portion 2 of core body 1, and makes delivery nozzle 6 move (Figure 15 (B)) to the periphery of reel portion 2.
Then, by driving delivery nozzle turning motor 40, in reel portion 2, twine a few leads 4.Under this state, drive guiding mechanism 203, pressing mechanism 202 is moved, make pressing mechanism 202 location, make just around leading part 4a between a pair of stripper plate 205a, 205b.Then, shown in Figure 15 (C), by drive member a pair of stripper plate 205a, 205b are moved towards mutual close direction, extruding is just around leading part 4a.Like this, on leading part 4a, form flat portion 7 just.Just on leading part 4a, after the shaping flat shape portion 7, pressing mechanism 202 is retreated.
Then, drive delivery nozzle turning motor 40, the action that winds the line is once more twined in reel portion 2 after the regulation number of turn, stops winding operation.
Then, shown in Figure 15 (D), delivery nozzle 6 is moved to the top of electrode 5b.The lead from delivery nozzle 6 to reel portion 24 under this state is eventually around leading part 4b.And, drive guiding mechanism 203 once more, also on leading part 4b, forming flat portion 8 eventually by pressing mechanism 202.On leading part 4b, after the shaping flat shape portion 8, pressing mechanism 202 is retreated eventually.
Then, shown in Figure 15 (E), make keeping first clamping components 65 and delivery nozzle 6 both sides to move, will just be combined on the end face 3d of flange part 3a around the flat portion 8 of leading part 4b around flat portion 7 and the end of leading part 4a around leading part 4a.
Afterwards, shown in Figure 15 (F), move up and down platform 80 and move downwards by making, thereby delivery nozzle 6 and clamping components 65 are together descended,, make this flat portion 7,8 distinguish contrapositions on electrode 5a, 5b along flange part 3a bending flat shape portion 7,8.Like this, with just around flat portion 7 contrapositions of leading part 4a on electrode 5a, with eventually around flat portion 8 contrapositions of leading part 4b on electrode 5b.
Owing to ensuing operation, be flat portion 7 and electrode 5a, and flat portion 8 is identical with above-mentioned the 1st execution mode with the joint operation of electrode 5b, so omission explanation.
As mentioned above, though just around a few leads 4 are twined in shaping flat shape portion 7 on the leading part 4a in reel portion 2 after, carrying out, certainly also can with eventually on leading part 4b shaping flat shape portion 8 carry out identical time.That is, also can in reel portion 2, twine after the regulation number of turn finishes, just around leading part 4a and progressive forming flat portion 7,8 on leading part 4b eventually.
As mentioned above, in chip coil manufacturing installation 200, around leading part 4a and eventually around the last shaping flat shape portion the 7, the 8th of leading part 4b, soon before contraposition flat portion 7,8 on electrode 5a, the 5b, near electrode 5a, 5b, carry out at the beginning of making.That is, inciting somebody to action just around leading part 4a and whole after leading part 4b guiding electrode 5a, 5b, shaping flat shape portion 7,8.
According to above-mentioned the 2nd execution mode, reach effect as follows.
Because the chip coil by manufacturing installation of the present invention and manufacture method manufacturing mainly is used in miniaturized electronics, therefore, uses minimum core body 1 and superfine lead 4 sometimes.Under situation as described above, before twining lead 4 (before lead 4 guiding electrodes 5) in advance pinch lead wire 4 a part and form in the method for flat portion 7,8, sometimes can be in winding process at flat portion 7,8 places of lead 4 broken string.In addition, because the electrode 5 that is formed on the core body 1 is also minimum, therefore, the flat portion 7,8 that also is difficult to will be shaped in advance exactly is positioned on the electrode 5.
But chip coil manufacturing installation 200 just is directed to electrode 5a, 5b postforming flat portion 7,8 around leading part 4a and end around leading part 4b the general, does not carry out the winding of lead 4 after shaping flat shape portion 7,8.
Therefore, owing to can not twine flat portion 7,8, thereby, can in addition,, flat portion 7,8 can be positioned on electrode 5a, the 5b exactly at flat portion 7,8 places broken string even electrode 5 is minimum yet.
Can recognize, the invention is not restricted to above-mentioned execution mode, can in its technological thought scope, carry out various changes.
The industry utilizability
The present invention can be applied to the manufacturing installation of chip coil.
Claims (10)
1. the manufacturing installation of a chip coil, this chip coil are to twine lead to form on both ends have the reel portion of core body of flange part, it is characterized in that,
Have lead transfer member, lead winding parts, lead flattening parts and attachment; Above-mentioned lead transfer member is carried above-mentioned lead; It is center rotation and lead being wrapped in the reel portion of above-mentioned core body by supporting above-mentioned lead transfer member and making above-mentioned lead transfer member with the axis of above-mentioned core body that above-mentioned lead twines parts; Above-mentioned lead flattens the above-mentioned lead that parts flatten specific length, it is pre-formed is flat; Above-mentioned attachment are squeezed in the heating of the flat portion of above-mentioned lead on the electrode that is formed at above-mentioned flange part, and above-mentioned flat portion is engaged with above-mentioned electrode.
2. the manufacturing installation of chip coil according to claim 1 is characterized in that,
Above-mentioned attachment make the side of above-mentioned flat portion engage with above-mentioned electrode by the scolding tin that is formed on above-mentioned electrode surface.
3. the manufacturing installation of chip coil according to claim 1 and 2 is characterized in that,
Above-mentioned electrode has first around leading part and eventually around corresponding 2 electrodes of leading part with above-mentioned lead both ends;
By above-mentioned lead flatten parts and respectively above-mentioned just around leading part and on leading part, form above-mentioned flat portion above-mentioned end;
Above-mentioned 2 electrodes are formed on the lateral surface of a flange part side by side;
By above-mentioned attachment with above-mentioned just around leading part and above-mentioned end the above-mentioned flat portion around leading part be bonded on respectively on the above-mentioned electrode.
4. the manufacturing installation of chip coil according to claim 3 is characterized in that,
Have lead retaining member and piston; Above-mentioned lead retaining member keeps above-mentioned first front end around leading part by front, and can be the center swing with the axle of supported plate support, and this supporting bracket is arranged on the front end bottom of the base station of above-mentioned manufacturing installation; Above-mentioned piston inserts cylinder with being free to slide, and can with the rear end side butt of above-mentioned lead retaining member,
To make above-mentioned lead retaining member in the above-mentioned cylinder can be the center swing with above-mentioned axle by above-mentioned piston is accommodated, thereby relax the tension force of the lead that is being kept by above-mentioned lead retaining member.
5. the manufacturing installation of chip coil according to claim 4 is characterized in that,
Have ways, this ways is arranged on the above-mentioned lead retaining member, and is provided with elastic component between this ways and above-mentioned lead retaining member, the lead that this ways guiding is being kept by above-mentioned lead retaining member;
With above-mentioned just when the leading part contraposition is on above-mentioned electrode, under the state that the lead that above-mentioned lead retaining member is being kept is guided by above-mentioned ways, make the rear end side butt of above-mentioned piston and above-mentioned lead retaining member that above-mentioned lead retaining member is set at and can not swings, and, absorb the tension variation of the lead that above-mentioned lead retaining member kept by above-mentioned elastic component.
6. the manufacturing installation of chip coil according to claim 3 is characterized in that,
Have otch and apply instrument, this otch applies instrument and just apply otch around leading part and above-mentioned end around the extension of leading part to above-mentioned after above-mentioned flat portion and above-mentioned electrode engagement;
By making above-mentioned otch and keep the tension force between the extension retaining member of above-mentioned extension to become big, from above-mentioned incision cut off above-mentioned just around leading part and above-mentioned end around leading part.
7. the manufacturing installation of chip coil according to claim 6 is characterized in that,
The front end that above-mentioned otch applies instrument is made of abutting part and cutter portion; Above-mentioned abutting part is convex, pass above-mentioned just around leading part and above-mentioned end between leading part and with above-mentioned flange part butt; Above-mentioned cutter portion is formed on the both sides of this abutting part, just applies otch around leading part and above-mentioned end around leading part to above-mentioned.
8. the manufacture method of a chip coil, this chip coil are to twine lead to form on both ends have the reel portion of core body of flange part, it is characterized in that this method comprises following operation:
Be pre-formed the operation of 2 flat portions of predetermined distance apart by pinch lead wire;
Winding process winds the line, make kept by the wire rod holding member first on leading part flat portion of configuration, and in whole another flat portion of configuration on leading part;
With above-mentioned just around leading part and above-mentioned end around the flat portion of leading part respectively contraposition be formed at operation on the electrode on the above-mentioned flange part; And
Each above-mentioned flat portion heating is squeezed on the above-mentioned electrode operation that above-mentioned flat portion is engaged with above-mentioned electrode;
Wherein, make above-mentioned just around leading part to being arranged in the operation of above-mentioned electrode, keep above-mentioned by the lead retaining member that can swing, thereby relax the tension force of the lead that above-mentioned lead retaining member kept just around the front end of leading part,
The lead that above-mentioned lead retaining member is being kept is directed to the member guiding, under the state that lead is guided by above-mentioned ways, above-mentioned lead retaining member is set to and can not swings, and the elastic component that the tension variation of the lead that kept of above-mentioned lead retaining member is located between above-mentioned lead retaining member and the above-mentioned ways absorbs.
9. the manufacture method of a chip coil, this chip coil are to twine lead to form on both ends have the reel portion of core body of flange part, it is characterized in that this method comprises following operation:
In the reel portion of above-mentioned core body, twine the operation of lead;
By pinch lead wire first around leading part and eventually around leading part and just around leading part and on leading part, be pre-formed the operation of flat portion eventually, this lead is the lead that is directed on the electrode that is formed on the above-mentioned flange part;
Make above-mentioned just around leading part and above-mentioned end around the flat portion of leading part respectively contraposition be formed at operation on the electrode on the above-mentioned flange part; And
Each above-mentioned flat portion heating is expressed on the above-mentioned electrode operation that above-mentioned flat portion is engaged with above-mentioned electrode;
Wherein, make above-mentioned just around leading part to being arranged in the operation of above-mentioned electrode, keep above-mentioned by the lead retaining member that can swing, thereby relax the tension force of the lead that above-mentioned lead retaining member kept just around the front end of leading part,
The lead that above-mentioned lead retaining member is being kept is directed to the member guiding, under the state that lead is guided by above-mentioned ways, above-mentioned lead retaining member is set to and can not swings, and the elastic component that the tension variation of the lead that kept of above-mentioned lead retaining member is located between above-mentioned lead retaining member and the above-mentioned ways absorbs.
10. according to Claim 8 or the manufacture method of 9 described chip coils, it is characterized in that,
Above-mentioned electrode is formed on the lateral surface of a flange part side by side;
Above-mentioned contraposition is by above-mentioned just being combined in around the flat portion of leading part on the end face of an above-mentioned flange part and along crooked this flat portion of this flange part around leading part and above-mentioned end carried out.
Applications Claiming Priority (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2006-052168 | 2006-02-28 | ||
| JP2006052168 | 2006-02-28 | ||
| JP2006052168 | 2006-02-28 | ||
| JP2007006076A JP4875991B2 (en) | 2006-02-28 | 2007-01-15 | Chip coil manufacturing apparatus and manufacturing method |
| JP2007006076 | 2007-01-15 | ||
| JP2007-006076 | 2007-01-15 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101051558A CN101051558A (en) | 2007-10-10 |
| CN101051558B true CN101051558B (en) | 2011-05-18 |
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| CN2007100796393A Expired - Fee Related CN101051558B (en) | 2006-02-28 | 2007-02-28 | Apparatus and method for producing chip coil |
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| Country | Link |
|---|---|
| JP (1) | JP4875991B2 (en) |
| KR (1) | KR100882672B1 (en) |
| CN (1) | CN101051558B (en) |
| TW (1) | TW200735139A (en) |
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| JP4742914B2 (en) * | 2006-03-01 | 2011-08-10 | 株式会社村田製作所 | Winding device and winding method |
| KR101134005B1 (en) | 2008-04-15 | 2012-04-06 | 닛또꾸 엔지니어링 가부시키가이샤 | Winding method for air wound coil and winding apparatus for same |
| JP5351614B2 (en) * | 2009-06-03 | 2013-11-27 | カヤバ工業株式会社 | Brush device for electric motor |
| CN102594051A (en) * | 2011-01-07 | 2012-07-18 | 山东中际电工装备股份有限公司 | Wire pushing and pressing device |
| JP5879769B2 (en) * | 2011-06-22 | 2016-03-08 | 株式会社村田製作所 | Winding type electronic component manufacturing method and winding type electronic component |
| JP6004568B2 (en) * | 2012-07-25 | 2016-10-12 | 日特エンジニアリング株式会社 | Chip coil manufacturing method |
| JP6016299B2 (en) * | 2012-12-16 | 2016-10-26 | 日特エンジニアリング株式会社 | Winding device and winding method |
| JP6112714B2 (en) * | 2013-04-12 | 2017-04-12 | 日特エンジニアリング株式会社 | Coil manufacturing equipment |
| CN103752728B (en) * | 2014-01-28 | 2016-03-23 | 昆山库克自动化科技有限公司 | Coil heating device |
| JP6315792B2 (en) * | 2014-05-15 | 2018-04-25 | 日特エンジニアリング株式会社 | Coil manufacturing equipment |
| CN105047392B (en) * | 2015-08-01 | 2017-04-12 | 中山捷航自动化科技有限公司 | Winding and tin-soldering machine |
| TWI576875B (en) * | 2016-03-17 | 2017-04-01 | All Ring Tech Co Ltd | Method and device for winding core wire |
| TWI595520B (en) * | 2016-03-17 | 2017-08-11 | All Ring Tech Co Ltd | Method and apparatus for winding a wire core |
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| CN1405803A (en) * | 2001-08-09 | 2003-03-26 | 株式会社村田制作所 | Wound chip coil and its characteristic adjusting method |
Non-Patent Citations (1)
| Title |
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| JP 2004-6629 A,全文. |
Also Published As
| Publication number | Publication date |
|---|---|
| KR100882672B1 (en) | 2009-02-06 |
| CN101051558A (en) | 2007-10-10 |
| TWI326088B (en) | 2010-06-11 |
| TW200735139A (en) | 2007-09-16 |
| JP2007266578A (en) | 2007-10-11 |
| JP4875991B2 (en) | 2012-02-15 |
| KR20070089612A (en) | 2007-08-31 |
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