CN101011789A - Shearing butt welding machine - Google Patents
Shearing butt welding machine Download PDFInfo
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- CN101011789A CN101011789A CN 200710010466 CN200710010466A CN101011789A CN 101011789 A CN101011789 A CN 101011789A CN 200710010466 CN200710010466 CN 200710010466 CN 200710010466 A CN200710010466 A CN 200710010466A CN 101011789 A CN101011789 A CN 101011789A
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Abstract
A new type shearing butt welding machine features in the parallel guide track on the side top of the bottom base with location exchange hydraulic cylinder drive location exchange frame whose one side having inlet positioning and compression plate mechanism, the other side having exit positioning and compression plate with inside soldering seam fine tuning mechanism, horizontally moving frame on the rear side top of the bottom base vertical to the guide track, shearing guide track at one side of the horizontally moving frame with shearing machine driven by hydraulic cylinder, the other side installing welding machine guide track with automatic welding machine. It is reasonable in design, combining the functions of shear cutting, welding, with high efficiency, good quality, low labor, safe operation and convenience.
Description
Technical field
The steel band that the invention belongs to straight seam welded steel pipe equipment is prepared unit, specifically, head, the shearing of tail, the welding sequence of the forward and backward volume in middle broadband is combined in a kind of novel Shearing Butt Resistance Welder of a machine.
Background technology
At present, in being used for that rolling straight seam welded steel pipe uses, wide strip, it is to be finished by cutter that the head of its forward and backward volume, tail are sheared, and the welding of head, tail is to be finished by bonding machine, that is to say that the head of the forward and backward volume of its steel band, tail cutting operation, welding sequence are independent separately complete operation; It has following shortcoming and defect part:
1, production efficiency is not high, and product quality is low; Because head, tail cutting operation, the welding sequence of the forward and backward volume of steel band are independent separately complete operation, in the shearing of steel band, in the butt joint of weld bond, both needed artificial auxiliary operation and taken a lot of work, have again that steel taping head, tail location are inaccurate, weld bond not just, uneven, the weld bond poor quality of butt joint.
2, labour intensity is big, and personnel's industrial injury security incident and equipment breakdown easily take place; Make the thickness and the width of steel band reach needed size, both operating difficulties, it is time-consuming to require great effort again.
Summary of the invention
The present invention is intended to the shortcoming and defect part that exists in above-mentioned technology, and provide not only reasonable in design, shearing, welding function had both been integrated, its compact conformation again, and have the production efficiency height, and good product quality, labour intensity is low, handling safety is used a kind of very easily novel Shearing Butt Resistance Welder.
The objective of the invention is to adopt following technical scheme to realize: novel Shearing Butt Resistance Welder, be characterised in that: its structure is mainly by base, guide rail, the transposition hydraulic cylinder, the transposition frame, the weld seam micro-adjusting mechanism, traversing frame, the location, press plate mechanism, the cutter guide rail, the welding machine guide rail, automatic welding machine, traversing hydraulic cylinder, cutter is formed, the guide rail that installing is parallel to each other on the end face of base front side, installing is by the transposition frame of transposition Driven by Hydraulic Cylinder on the slide block of guide rail, corresponding with the steel band approach axis, in the location that a side of transposition frame is installed inlet, press plate mechanism, the location of the opposite side installing outlet of transposition frame, press plate mechanism, and in the location of outlet, installing weld seam micro-adjusting mechanism in the press plate mechanism, on base rear side end face, with the inlet, the location of outlet, spacing center between the press plate mechanism is corresponding, installing is perpendicular to the traversing frame of guide rail on base rear side end face, be on the side of traversing frame of steel band entrance side the cutter guide rail is installed, installing is by the cutter of traversing Driven by Hydraulic Cylinder on the cutter guide rail, the welding machine guide rail is installed on the opposite side of traversing frame, is installed automatic welder(welding machine) on the welding machine guide rail.
Described transposition frame is to be driven by the transposition hydraulic cylinder, finishes the forward and back action of cutting operation and welding sequence; Described cutter is to drive by shearing hydraulic cylinder, finishes the forward and back action of cutter; Described automatic welder(welding machine), its feeding mode or with machinery with hydraulic pressure or with manual.
Described location, press plate mechanism, it is made up of frame, guide roller, centring roll, upper and lower pressing plate, hydraulic cylinder, the frame bottom is seated on the transposition frame end face, the installing of frame end face middle position is by the upper and lower pressing plate of Driven by Hydraulic Cylinder, the outside of upper and lower pressing plate is installed centring roll, guide roller in regular turn, and the inboard of upper and lower pressing plate is installed guide roller, centring roll in regular turn.
Described weld seam micro-adjusting mechanism, be installed in outlet location, the press plate mechanism, it is made up of frame, micropositioning stage guide rail, reductor, power transmission shaft, leading screw, handwheel, symmetry connects the micropositioning stage guide rail on the internal face of support top, connects crossbeam between two micropositioning stages, and is corresponding with the middle position of crossbeam, on the support madial wall, adorn reductor, the output of reductor connects leading screw, screw, and the input of reductor connects power transmission shaft, and power transmission shaft connects handwheel.
Described cutter is made up of fuselage, cutting edge, shearing hydraulic cylinder, and installing is by the cutting edge of shearing Driven by Hydraulic Cylinder on fuselage.
Operating process of the present invention is in following:
At first, by location, press plate mechanism inlet, outlet head, the clamping of tail carrying out horizontal with processed steel band, the center aligns and compresses steel band.After the pressing plate of the location that exports, press plate mechanism compresses the steel band afterbody, by traversing hydraulic cylinder cutter is pushed the shearing station, and, make the cutting edge playback, and location, the pressing plate in the press plate mechanism of outlet still keep impaction state after the shearing of steel band afterbody.Next coil band head enters cutter by location, the press plate mechanism of inlet, and be superimposed upon in the last coil magnetic tape trailer portion, after location, the press plate mechanism of inlet compresses the steel band head, inclined throat shears is sheared the steel band head, location inlet, outlet, the pressing plate in the press plate mechanism continue to keep compressing the steel band state, at this moment, the otch of the otch of next coil band head and last coil band head all is in level and neat state.Traversing hydraulic cylinder withdraws from inclined throat shears from the shearing station, keeps in the center.The transposition frame pushes welding post by the transposition hydraulic cylinder, and automatic welding machine enters welding post, rotates handwheel and makes the weld seam micro-adjusting mechanism be adjusted to needed width to the weld seam between two steel bands, and finish welding by automatic welding machine.Automatic welding machine withdraws from welding post then, keeps in the center.Location that then will enter the mouth, outlet, the pressing plate in the press plate mechanism are opened and are loosened, and its transposition frame withdraws from welding post by the transposition hydraulic cylinder, keeps in the center---shear station.So cycling realizes mechanization to head, the shearing of tail, the welding sequence of processed steel band.Combine the above technical measures of being taked, realize purpose of the present invention.
Compared with prior art, the present invention is not only reasonable in design, has both integrated shearing, welding function, its compact conformation, realize shearing, welding sequence mechanization again, and have production efficiency height, good product quality, labour intensity is low, and handling safety is used advantages such as very convenient.
Description of drawings
The present invention has three width of cloth accompanying drawings.Wherein:
Accompanying drawing 1 is the main TV structure schematic diagram of specific embodiments of the invention.
Accompanying drawing 2 is vertical views of Fig. 1.
Accompanying drawing 3 is A-A cutaway views of Fig. 1.
Among the figure: 1, guide roller, 2, centring roll, 3, top board, 4, inclined throat shears, 5, automatic welding machine, 6, lower platen, 7, weld seam micro-adjusting mechanism, 8, the transposition frame, 9, the transposition hydraulic cylinder, 10, guide rail, 11, the pressing plate frame, 12, the micropositioning stage guide rail, 13, reductor, 14, power transmission shaft, 15, handwheel, 16, welding machine guide rail, 17, traversing frame, 18, the cutter guide rail, 19, traversing hydraulic cylinder, 20, base, 21, steel band, 22, hydraulic cylinder, 23, fuselage, 24, cutting edge, 25, shear hydraulic cylinder, 26, leading screw, 27, crossbeam.
The specific embodiment
Fig. 1,2, shown in 3 specific embodiments of the invention, it is that the width * thickness of steel band is the novel Shearing Butt Resistance Welder of 300mm * 4mm, be characterised in that: its structure is mainly by base 20, guide rail 10, transposition hydraulic cylinder 9, transposition frame 8, weld seam micro-adjusting mechanism 7, traversing frame 17, the location, press plate mechanism, horizontal in hydraulic cylinder 19, cutter guide rail 18, welding machine guide rail 16, automatic welding machine 5, tiltedly the cutter 4 of sword is formed, the guide rail 10 that installing is parallel to each other on base 20 front side end faces, the transposition frame 8 that installing is driven by transposition hydraulic cylinder 9 on the slide block of guide rail 10, corresponding with steel band 21 approach axis, side installing frame 11 in transposition frame 8, guide roller 1, centring roll 2, on, lower platen 3, the location of 6 inlets of forming, press plate mechanism, the opposite side installing frame 11 of transposition frame 8, guide roller 1, centring roll 2, on, lower platen 3, the location of 6 outlets of forming, press plate mechanism, and in the location of outlet, installing is by frame 11 in the press plate mechanism, micropositioning stage guide rail 12, worm reduction gear 13, power transmission shaft 14, leading screw 26, crossbeam 27, the weld seam micro-adjusting mechanism 7 that handwheel 15 is formed, on base 20 rear side end faces, with the inlet, the location of outlet, spacing center between the press plate mechanism is corresponding, installing is perpendicular to the traversing frame 17 of guide rail 10 on base 20 rear side end faces, be on the side of traversing frame 17 of steel band 21 entrance sides cutter guide rail 18 is installed, on the cutter guide rail 18 installing by traversing hydraulic cylinder 19 drive by fuselage 23, cutting edge 24, shear the cutter 4 of the oblique sword of hydraulic cylinder 25 compositions, welding machine guide rail 16 is installed, installing automatic welding machine 5 on the welding machine guide rail 16 on the opposite side of traversing frame 17.
The above; it only is the preferable specific embodiment of the present invention; but protection scope of the present invention is not limited thereto; all are familiar with those skilled in the art in technical scope disclosed by the invention, are equal to replacement or change and all should be encompassed within protection scope of the present invention according to technical scheme of the present invention and design of the present invention thereof.
Claims (4)
1, a kind of novel Shearing Butt Resistance Welder, be characterised in that: its structure is mainly by base (20), guide rail (10), transposition frame (8), transposition hydraulic cylinder (9), weld seam micro-adjusting mechanism (7), traversing frame (17), the location, press plate mechanism, cutter guide rail (18), welding machine guide rail (16), automatic welding machine (5), cutter (4), horizontally form according to hydraulic cylinder (19), the guide rail (10) that installing is parallel to each other on the end face of base (20) front side, the transposition frame (8) that installing is driven by transposition hydraulic cylinder (9) on the slide block of guide rail (10), corresponding with steel band (21) approach axis, install the location of inlet in a side of transposition frame (8), press plate mechanism, the location of the opposite side installing outlet of transposition frame (8), press plate mechanism, and in the location of outlet, installing weld seam micro-adjusting mechanism (7) in the press plate mechanism, on base (20) rear side end face, with the inlet, the location of outlet, spacing center between the press plate mechanism is corresponding, installing is perpendicular to the traversing frame (17) of guide rail (10) on base (20) rear side end face, a side that is in the traversing frame (17) of steel band entrance side is installed cutter guide rail (18), cutter guide rail (18) is gone up the cutter (4) that installing is driven by traversing hydraulic cylinder (19), welding machine guide rail (16) is installed on the opposite side of traversing frame (17), and welding machine guide rail (16) is gone up installing automatic welder(welding machine) (5).
2, by the described novel Shearing Butt Resistance Welder of claim 1, be characterised in that: described weld seam micro-adjusting mechanism (7), be installed in the outlet location, in the press plate mechanism, it is by frame (11), micropositioning stage guide rail (12), reductor (13), power transmission shaft (14), leading screw (26), screw, handwheel (15) is formed, symmetry connects micropositioning stage guide rail (12) on the internal face of support (11) top, connect crossbeam (27) between two micropositioning stages, corresponding with the middle position of crossbeam (27), on support (11) madial wall, adorn reductor (13), the output of reductor (13) connects leading screw (26), the input of reductor (13) connects power transmission shaft (14), and power transmission shaft (14) connects handwheel (15).
3, by the described novel Shearing Butt Resistance Welder of claim 1, be characterised in that: described location, press plate mechanism, by frame (11), guide roller (1), centring roll (2), on, lower platen (3,6), liquid tooth mug (22) is formed, frame (11) bottom is seated on transposition frame (8) end face, the installing of frame (11) end face middle position is by in hydraulic cylinder (22) driving, lower platen (3,6), on, lower platen (3,6) centring roll (2) is installed in the outside in regular turn, guide roller (1), on, lower platen (3,6) inboard is installed guide roller (1) in regular turn, centring roll (2).
4, by the described novel Shearing Butt Resistance Welder of claim 1, be characterised in that: described cutter (4), form by fuselage (23), cutting edge (24), shearing hydraulic cylinder (25), go up installing by the cutting edge (24) of shearing Driven by Hydraulic Cylinder at fuselage (23).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB200710010466XA CN100475436C (en) | 2007-02-12 | 2007-02-12 | Shearing butt welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB200710010466XA CN100475436C (en) | 2007-02-12 | 2007-02-12 | Shearing butt welding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101011789A true CN101011789A (en) | 2007-08-08 |
| CN100475436C CN100475436C (en) | 2009-04-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB200710010466XA Expired - Fee Related CN100475436C (en) | 2007-02-12 | 2007-02-12 | Shearing butt welding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN100475436C (en) |
Cited By (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102601616A (en) * | 2012-03-22 | 2012-07-25 | 江苏中港冶金设备科技有限公司 | Shearing aligning mechanism |
| CN102107360B (en) * | 2009-12-24 | 2012-09-12 | 东莞市中一合金科技有限公司 | Integrated mechanism for cutting, conveying and welding heteromorphic strip |
| CN104029022A (en) * | 2014-07-01 | 2014-09-10 | 霸州市东信金属制品有限公司 | Metal plate and strip shearing and welding integrated machine |
| CN105729115A (en) * | 2014-12-10 | 2016-07-06 | 比亚迪股份有限公司 | Automatic butt welding device |
| CN106624814A (en) * | 2016-11-03 | 2017-05-10 | 江苏中天科技股份有限公司 | Automatic welding device for optical cable longitudinally wrapped steel belt or aluminum belt connection |
| CN107570908A (en) * | 2017-09-26 | 2018-01-12 | 肇庆宏旺金属实业有限公司 | A kind of steel band and steel band connection method and device |
| CN107835727A (en) * | 2015-08-31 | 2018-03-23 | 希利股份有限公司 | Working piece positioning device |
| CN107866602A (en) * | 2017-12-08 | 2018-04-03 | 威海科莱默自动化设备有限公司 | A kind of steel band feeds cutting device |
| CN108393596A (en) * | 2018-05-07 | 2018-08-14 | 王立国 | A kind of double-station multifunction laser guillotine |
| CN109570870A (en) * | 2018-12-19 | 2019-04-05 | 凌云工业股份有限公司汽车零部件研发分公司 | A kind of steel band shearing butt welding equipment |
| CN109570869A (en) * | 2018-12-19 | 2019-04-05 | 凌云工业股份有限公司汽车零部件研发分公司 | A kind of steel band butt jointing conveyer |
| CN109909633A (en) * | 2019-04-09 | 2019-06-21 | 常熟市江龙智能科技有限公司 | A kind of shelf storage column piece automatic soldering device and its application method |
| CN110102947A (en) * | 2019-06-05 | 2019-08-09 | 杰森能源技术有限公司 | A kind of steel tape butt welding system with automatic detection function |
| CN111085758A (en) * | 2018-10-24 | 2020-05-01 | 中建材创新科技研究院有限公司 | Automatic welding device |
| CN111085867A (en) * | 2018-10-24 | 2020-05-01 | 中建材创新科技研究院有限公司 | Semi-automatic welding device for steel strip production line |
| CN111085818A (en) * | 2018-10-24 | 2020-05-01 | 中建材创新科技研究院有限公司 | Automatic steel belt machining method |
| CN111730342A (en) * | 2020-07-01 | 2020-10-02 | 俊杰机械(深圳)有限公司 | Online shearing and welding machine for steel strip coil stock |
| CN115716087A (en) * | 2022-09-08 | 2023-02-28 | 山东鑫泰新材料科技有限公司 | Pretreatment production system before cold rolling of steel coil |
-
2007
- 2007-02-12 CN CNB200710010466XA patent/CN100475436C/en not_active Expired - Fee Related
Cited By (24)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102107360B (en) * | 2009-12-24 | 2012-09-12 | 东莞市中一合金科技有限公司 | Integrated mechanism for cutting, conveying and welding heteromorphic strip |
| CN102601616A (en) * | 2012-03-22 | 2012-07-25 | 江苏中港冶金设备科技有限公司 | Shearing aligning mechanism |
| CN102601616B (en) * | 2012-03-22 | 2014-04-09 | 江苏中港冶金设备科技有限公司 | Shearing aligning mechanism |
| CN104029022A (en) * | 2014-07-01 | 2014-09-10 | 霸州市东信金属制品有限公司 | Metal plate and strip shearing and welding integrated machine |
| CN105729115A (en) * | 2014-12-10 | 2016-07-06 | 比亚迪股份有限公司 | Automatic butt welding device |
| CN107835727A (en) * | 2015-08-31 | 2018-03-23 | 希利股份有限公司 | Working piece positioning device |
| CN106624814A (en) * | 2016-11-03 | 2017-05-10 | 江苏中天科技股份有限公司 | Automatic welding device for optical cable longitudinally wrapped steel belt or aluminum belt connection |
| CN107570908A (en) * | 2017-09-26 | 2018-01-12 | 肇庆宏旺金属实业有限公司 | A kind of steel band and steel band connection method and device |
| CN107866602B (en) * | 2017-12-08 | 2024-05-10 | 威海科莱默自动化设备股份有限公司 | Steel strip feeding and cutting device |
| CN107866602A (en) * | 2017-12-08 | 2018-04-03 | 威海科莱默自动化设备有限公司 | A kind of steel band feeds cutting device |
| CN108393596A (en) * | 2018-05-07 | 2018-08-14 | 王立国 | A kind of double-station multifunction laser guillotine |
| CN108393596B (en) * | 2018-05-07 | 2024-03-01 | 王立国 | Double-station multifunctional laser cutting machine |
| CN111085758A (en) * | 2018-10-24 | 2020-05-01 | 中建材创新科技研究院有限公司 | Automatic welding device |
| CN111085867A (en) * | 2018-10-24 | 2020-05-01 | 中建材创新科技研究院有限公司 | Semi-automatic welding device for steel strip production line |
| CN111085818A (en) * | 2018-10-24 | 2020-05-01 | 中建材创新科技研究院有限公司 | Automatic steel belt machining method |
| CN109570869B (en) * | 2018-12-19 | 2023-06-13 | 凌云工业股份有限公司汽车零部件研发分公司 | Steel belt butt joint conveying device |
| CN109570869A (en) * | 2018-12-19 | 2019-04-05 | 凌云工业股份有限公司汽车零部件研发分公司 | A kind of steel band butt jointing conveyer |
| CN109570870A (en) * | 2018-12-19 | 2019-04-05 | 凌云工业股份有限公司汽车零部件研发分公司 | A kind of steel band shearing butt welding equipment |
| CN109570870B (en) * | 2018-12-19 | 2023-06-16 | 凌云中南工业有限公司 | Steel strip shearing and butt welding equipment |
| CN109909633A (en) * | 2019-04-09 | 2019-06-21 | 常熟市江龙智能科技有限公司 | A kind of shelf storage column piece automatic soldering device and its application method |
| CN110102947A (en) * | 2019-06-05 | 2019-08-09 | 杰森能源技术有限公司 | A kind of steel tape butt welding system with automatic detection function |
| CN111730342B (en) * | 2020-07-01 | 2022-03-18 | 俊杰机械(深圳)有限公司 | Online shearing and welding machine for steel strip coil stock |
| CN111730342A (en) * | 2020-07-01 | 2020-10-02 | 俊杰机械(深圳)有限公司 | Online shearing and welding machine for steel strip coil stock |
| CN115716087A (en) * | 2022-09-08 | 2023-02-28 | 山东鑫泰新材料科技有限公司 | Pretreatment production system before cold rolling of steel coil |
Also Published As
| Publication number | Publication date |
|---|---|
| CN100475436C (en) | 2009-04-08 |
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