CN101913193A - Method for producing mineral wool board and truncation equipment thereof - Google Patents
Method for producing mineral wool board and truncation equipment thereof Download PDFInfo
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- CN101913193A CN101913193A CN 201010237390 CN201010237390A CN101913193A CN 101913193 A CN101913193 A CN 101913193A CN 201010237390 CN201010237390 CN 201010237390 CN 201010237390 A CN201010237390 A CN 201010237390A CN 101913193 A CN101913193 A CN 101913193A
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- wool board
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Abstract
The invention provides a method for producing a mineral wool board and truncation equipment thereof. The method comprises the following specific steps of: cutting the mineral wool board cured by a curing oven by using vertical cutting equipment to determine the width of the mineral wool board; cutting the mineral wool board by using crosscutting equipment to determine the length of the mineral wool board; and finally cutting the mineral wool board by using the truncation equipment to determine the thickness of the mineral wool board. The truncation equipment comprises a worktable rail, wherein uprights are arranged on the two sides of the worktable rail and fixedly connected with a beam; the two ends of the beam are respectively connected with lifting screws; the lower end of the lifting screw is connected with a lifting motor through a lifting bevel gear; the outer side of the lifting screw is connected with a lifting sliding sleeve; the lower end of the lifting sliding sleeve is connected with a cutter rest through a hinge; the upper end of the lifting sliding sleeve is provided with an inclination angle adjusting hand wheel; the wheel axle of the inclination angle adjusting hand wheel is in threaded connection with the cutter rest; an active cutter wheel and a tension cutter wheel are rotatably arranged on the cutter rest; the active cutter wheel is connected with a cutter wheel motor; the tension cutter wheel is connected with a tension hand wheel; and the active cutter wheel and the tension cutter wheel are provided with cutter strips. The truncation equipment has the advantages of simplicity and relatively high production efficiency.
Description
Technical field
The present invention relates to a kind of method for producing mineral wool board and truncation equipment thereof, belong to the mineral wool board production technical field.
Background technology
Present mineral wool board production technology is: with the blast furnace waste residue of steel mill in furnace cupola through 1200 ℃-1400 ℃ high temperature melting, jet into the filament of 4-7.6 micron at a high speed by centrifuge, it is integrated to arrive integrated case spray glue again, become the mineral wool board of different-thickness through the curing oven solidifying and setting, the thickness of mineral wool board is the thickness of finished product mineral wool board at this moment, determine the width of plate then through the cutting of rip cutting equipment, through the length of the definite plate of crosscut equipment cutting, advance packing machine by finished product transition conveyer through workman's finished product lamination again and pack into storehouse again.Is automatic production line from integrated case to finished product transition conveyer.The shortcoming of this technology is as follows:
1, the speed of service of equipment is fast, and mechanical loss is big, and the maintenance of equipment cost is big, and power consumption is big.
2, fast because of the speed of service of equipment, easily product to be broken, crosscut equipment cutting speed is fast, and the length error is big, the percent defective height.
3, owing to the limit mechanical, electric, pneumatic equipment running speed, the major product specification is that at 1000-6000mm, specification is wide in variety in 400-630mm, length at 30-100mm, width for thickness.
4, because the equipment speed of service is also high to the required precision of equipment soon, the equipment price costliness.
5, folded because of one one when lamination, labor strength is big.
Summary of the invention
The objective of the invention is to overcome above-mentioned shortcoming, a kind of improved method for producing mineral wool board and truncation equipment thereof are provided.
In order to achieve the above object, the invention provides a kind of method for producing mineral wool board, comprise blast furnace waste residue high temperature melting in furnace cupola of steel mill, jet into filament at a high speed by centrifuge, spray glue is integrated in integrated case, obtain mineral wool board through the curing oven solidifying and setting, determine the width of plate then through the cutting of rip cutting equipment, through the length of the definite plate of crosscut equipment cutting, it is characterized in that again, after the cutting of crosscut equipment, mineral wool board is divided into two up and down to determine its thickness with truncation equipment.
Before with truncation equipment cutting mineral wool board, the thickness of mineral wool board is 20-300mm.
A kind of mineral wool board truncation equipment that the present invention also provides said method to adopt, it is characterized in that, comprise the track leg, the track leg is provided with the workbench track, workbench track both sides are respectively equipped with a column, the fixedly connected crossbeam in the top of column, the two ends of crossbeam connect elevating screw respectively, the lower end of elevating screw connects lifting motor by the lifting bevel gear, the outside of elevating screw connects the lifting sliding sleeve, the lower end of the lifting sliding sleeve knife rest that is connected through the hinge, the upper end of lifting sliding sleeve is provided with the tilt adjustment handwheel, is threaded between the wheel shaft of tilt adjustment handwheel and the knife rest, be located at and be provided with initiatively break bar and tensioning break bar on the knife rest rotationally, initiatively break bar connects the break bar motor, and the tensioning break bar connects the tensioning handwheel, and initiatively break bar and tensioning break bar are provided with the cutter band.
Advantage of the present invention is:
1, owing to the truncation equipment among the present invention can be used to product is divided into two up and down, make the sheet material output of producing same thickness double, speed is than one times of original reduction, and the thickness of product can be regulated by the elevating screw handwheel, the sheet material that cutting 20-300mm thickness does not wait;
2, when producing the sheet material of same thickness, line speed can be reduced, the linkage effect mechanical loss that produces is than original decline 20%, the product waste product is reduced to 1% by original 3%, can the original decline about 3% of loss-rate, and labour intensity is than original minimizing 30%; The product quality flatness is more smooth than originally.
3, by the truncation technology, unit cost has reduced about 5%, by producing 5000 tons of products per year, 2000 yuan of/ton meters of unit cost, about 500,000 yuans of year saving costs.
Description of drawings
Fig. 1 is a mineral wool board truncation equipment front view;
Fig. 2 is a mineral wool board truncation equipment side view;
Fig. 3 is an I place enlarged drawing among Fig. 2;
Fig. 4 is a cutter band schematic diagram.
The specific embodiment
Specify the present invention below in conjunction with embodiment.
Embodiment
As shown in Figure 1, be mineral wool board truncation equipment front view, Fig. 2 is its side view, described mineral wool board truncation equipment comprises track leg 1, track leg 1 is provided with workbench track 2, workbench track 2 both sides are respectively equipped with a column 3, the fixedly connected crossbeam 4 in the top of column 3, the two ends of crossbeam 4 connect a pair of elevating screw 6 respectively, the lower end of elevating screw 6 connects lifting handwheel 5 by lifting bevel gear 7, the outside of elevating screw 6 is with the lifting sliding sleeve 9 that is threaded, the lower end of lifting sliding sleeve 9 connects knife rest 10 by hinge 8, the upper end of lifting sliding sleeve 9 is provided with tilt adjustment handwheel 17, the wheel shaft of tilt adjustment handwheel 17 with knife rest 10 between be threaded, be located at and be provided with initiatively break bar 11 and tensioning break bar 12 on the knife rest 10 rotationally, initiatively break bar 11 connects break bar motor 14, tensioning break bar 12 connects tensioning handwheel 13, and tensioning break bar 12 is to fix with guide rail with tensioning handwheel 13, the screw mandrel transmission, clockwise is tensioning.Initiatively break bar 11 and tensioning break bar 12 are provided with cutter band 15.
As shown in Figure 3, be I place enlarged drawing among Fig. 2, elevating screw 6 tops are provided with first spacer 18, clutch shaft bearing 19, crossbeam 5, elevating screw bearing block 20, second bearing 21, the 3rd bearing 22, second spacer 23 and locking nut 24 from top to bottom successively.
As shown in Figure 4, be cutter band schematic diagram, have sawtooth on the described cutter band 15.
When producing mineral wool board, blast furnace waste residue high temperature melting in furnace cupola with steel mill, jet into filament at a high speed by centrifuge, spray glue is integrated in integrated case, obtain mineral wool board through the curing oven solidifying and setting, determine the width of plate then through the cutting of rip cutting equipment, determine the length of plate again through the cutting of crosscut equipment, determine its thickness in crosscut equipment cutting back with the truncation equipment cutting, carry out the finished product stacked package again.Described truncation technology is: drive elevating screw 6 rotations by lifting motor 5 earlier, making lifting sliding sleeve 9 drive knife rest 10 moves up and down, and then drive initiatively that break bar 11 and tensioning break bar 12 move up and down, regulate the height of active break bar 11 and tensioning break bar 12 according to the thickness of required mineral wool board, driving initiatively by break bar motor 14 again, break bar 11 rotates, and then drive cutter band 15 and move around active break bar 11 and tensioning break bar 12, make the mineral wool board that transports through workbench track 2 be divided into two.Before with truncation equipment cutting mineral wool board, the thickness of mineral wool board is 200mm, and the cutting back is 100mm.Characteristics such as break bar motor 14 can rotating, and can regulate from per minute 0-30 rice speed, have the cutting speed height, and automatic feed is easy to operate.
Claims (3)
1. method for producing mineral wool board, comprise blast furnace waste residue high temperature melting in furnace cupola with steel mill, jet into filament at a high speed by centrifuge, spray glue is integrated in integrated case, obtains mineral wool board through the curing oven solidifying and setting, determines the width of plate then through the cutting of rip cutting equipment, determine the length of plate again through the cutting of crosscut equipment, it is characterized in that, after the cutting of crosscut equipment, mineral wool board is divided into two up and down to determine its thickness with truncation equipment.
2. production method as claimed in claim 1 is characterized in that, before with truncation equipment cutting mineral wool board, the thickness of mineral wool board is 20-300mm.
3. mineral wool board truncation equipment, it is characterized in that, comprise track leg (1), track leg (1) is provided with workbench track (2), workbench track (2) both sides are respectively equipped with a column (3), the fixedly connected crossbeam in top (4) of column (3), the two ends of crossbeam (4) connect elevating screw (6) respectively, the lower end of elevating screw (6) connects lifting motor (5) by lifting bevel gear (7), the outside of elevating screw (6) connects lifting sliding sleeve (9), the lower end of lifting sliding sleeve (9) connects knife rest (10) by hinge (8), the upper end of lifting sliding sleeve (9) is provided with tilt adjustment handwheel (17), be threaded between the wheel shaft of tilt adjustment handwheel (17) and the knife rest (10), be located at and be provided with initiatively break bar (11) and tensioning break bar (12) on the knife rest (10) rotationally, initiatively break bar (11) connects break bar motor (14), and tensioning break bar (12) connects tensioning handwheel (13), and initiatively break bar (11) and tensioning break bar (12) are provided with cutter band (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010237390 CN101913193A (en) | 2010-07-27 | 2010-07-27 | Method for producing mineral wool board and truncation equipment thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010237390 CN101913193A (en) | 2010-07-27 | 2010-07-27 | Method for producing mineral wool board and truncation equipment thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101913193A true CN101913193A (en) | 2010-12-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201010237390 Pending CN101913193A (en) | 2010-07-27 | 2010-07-27 | Method for producing mineral wool board and truncation equipment thereof |
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| Country | Link |
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| CN (1) | CN101913193A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103770197A (en) * | 2012-10-23 | 2014-05-07 | 北新集团建材股份有限公司 | Method for producing mineral wool board |
| CN107866851A (en) * | 2017-10-26 | 2018-04-03 | 苏州恒威海绵机械有限公司 | Automatic rock wool cutting machine |
| CN110465983A (en) * | 2019-08-29 | 2019-11-19 | 宁波万立杰普顺装饰材料有限公司 | Pearl cotton cutting equipment |
| CN112792966A (en) * | 2021-01-12 | 2021-05-14 | 卢美 | Coarse blank block quantitative cutting machine for model clay production |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN2136119Y (en) * | 1992-07-17 | 1993-06-16 | 黄松 | Cut-to-length device |
| CN2399186Y (en) * | 1999-08-02 | 2000-10-04 | 国营青岛第二石棉制品厂 | cutting off appts. for hollow prestressed plate |
| CN2647536Y (en) * | 2003-10-28 | 2004-10-13 | 朱希亮 | Rock wool aluminium silicate and glass wool thermal insulation board producing line |
| DE102007031906A1 (en) * | 2007-07-09 | 2009-01-15 | Grenzebach Maschinenbau Gmbh | Apparatus and method for industrial filling of differently structured cavities in building blocks |
| CN101574830A (en) * | 2008-08-15 | 2009-11-11 | 山东矿机迈科建材机械有限公司 | Clay bar vertical splitter |
| CN201736326U (en) * | 2010-07-27 | 2011-02-09 | 上海众知成建材制品有限公司 | Mineral wool board truncation equipment |
-
2010
- 2010-07-27 CN CN 201010237390 patent/CN101913193A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2136119Y (en) * | 1992-07-17 | 1993-06-16 | 黄松 | Cut-to-length device |
| CN2399186Y (en) * | 1999-08-02 | 2000-10-04 | 国营青岛第二石棉制品厂 | cutting off appts. for hollow prestressed plate |
| CN2647536Y (en) * | 2003-10-28 | 2004-10-13 | 朱希亮 | Rock wool aluminium silicate and glass wool thermal insulation board producing line |
| DE102007031906A1 (en) * | 2007-07-09 | 2009-01-15 | Grenzebach Maschinenbau Gmbh | Apparatus and method for industrial filling of differently structured cavities in building blocks |
| CN101574830A (en) * | 2008-08-15 | 2009-11-11 | 山东矿机迈科建材机械有限公司 | Clay bar vertical splitter |
| CN201736326U (en) * | 2010-07-27 | 2011-02-09 | 上海众知成建材制品有限公司 | Mineral wool board truncation equipment |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103770197A (en) * | 2012-10-23 | 2014-05-07 | 北新集团建材股份有限公司 | Method for producing mineral wool board |
| CN107866851A (en) * | 2017-10-26 | 2018-04-03 | 苏州恒威海绵机械有限公司 | Automatic rock wool cutting machine |
| CN107866851B (en) * | 2017-10-26 | 2020-02-14 | 苏州恒威海绵机械有限公司 | Automatic rock wool cutting machine |
| CN110465983A (en) * | 2019-08-29 | 2019-11-19 | 宁波万立杰普顺装饰材料有限公司 | Pearl cotton cutting equipment |
| CN112792966A (en) * | 2021-01-12 | 2021-05-14 | 卢美 | Coarse blank block quantitative cutting machine for model clay production |
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Effective date of abandoning: 20101215 |
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