CN1006811B - Rare-earth low-chrome cast iron for making grinding ball and its technique of production - Google Patents
Rare-earth low-chrome cast iron for making grinding ball and its technique of productionInfo
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- CN1006811B CN1006811B CN 87104407 CN87104407A CN1006811B CN 1006811 B CN1006811 B CN 1006811B CN 87104407 CN87104407 CN 87104407 CN 87104407 A CN87104407 A CN 87104407A CN 1006811 B CN1006811 B CN 1006811B
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Abstract
The present invention provides a rare-earth low-chromium multicomponent alloy cast iron grinding ball which comprises the following chemical components: 2.4 to 3.2% of C, 0.5 to 1.5% of Si, 0.5 to 1.5% of Mn, 1.3 to 2.2% of Cr, at most 0.1% of P, at most 0.2% of S, at most 0.6% of Cu, 0.05 to 0.1% of RE, 0.08 to 0.32% of V and 0.03 to 0.1% of Ti. The present invention has the technology characteristics that modification is carried out twice, and the cast iron grinding ball is used under a casting condition. The present invention solves the problems of low wear resistance, high damage rate or great number of precious alloy elements, and high cost. The present invention can use abundant rare-earth resources in China. The rare-earth low-chromium multicomponent alloy cast iron grinding ball is suitable for pulverizing materials in the mine, cement, electric power and chemical industry and is particularly suitable for being used by ball mills to pulverize steel slag and ore.
Description
The present invention relates to the abrading-ball that grinding material is used, particularly a kind of rare-earth low-chrome cast iron for making grinding ball and production technique are particularly useful for ball mill grinding slag and ore.
At present, the abrading-ball that cement industry grinding slag is used mostly is the forged steel ball, minority adopts rare earth medium manganese nodular cast iron abrading-ball or high-chromium cast-iron ball, but preceding two kinds of abrading-balls wear no resistance, and the percentage of damage height is though high-chromium cast-iron ball toughness and percentage of damage can, but DeGrain aspect the wet-milling ore, need to use a large amount of noble metals, abrading-ball needs thermal treatment, and cost is higher.
The object of the present invention is to provide a kind of cast-iron grinding ball, this abrading-ball performance aspect the wet-milling ore is suitable with rich chromium cast iron, but does not need thermal treatment, can save a large amount of noble metals, and production method is easy, can utilize the rare earth resources of China's abundant, and cost is lower.
The present invention is a kind of rare-earth low-chrome cast iron for making grinding ball, and its chemical ingredients is:
C2.4-3.2%, Si0.5-1.5%, Mn0.5-1.5%, Cr1.3-2.22%, P≤0.1%, S≤0.2%, Cu≤0.6%, RE0.05-0.1%, V0.08-0.2%, Ti0.03-0.1%, surplus is Fe.For improving wear resistance, the optimum chemical ingredients of reduction percentage of damage is: C2.5-2.6%, and Si0.8-1.0%, Mn0.5-0.8%, Cr1.5-1.8%, P≤0.1, S≤0.2%, RE0.07-0.1%, Cu0.4-0.6%, V0.1-0.15%, Ti0.05-0.08%, surplus is Fe.Its chemical ingredients limits reason:
1) .C content is higher, produces carbide also the more, hardness, wear resistance better, but poor toughness, the too low not only castability of C amount worsens, wear resistance also obviously descends simultaneously, selects above-mentioned chemical ingredients for taking into account its wear resistance and toughness.
2) .Si is a graphite element, and for guaranteeing spoken parts in traditional operas, Si can not be too high, and the Si height also can cause fragility to increase on the other hand, and Si all is dissolved in the iron, and an amount of Si can improve abrading-ball intensity, hardness, also can improve its castability simultaneously.
3). test is proof repeatedly, and Mn is high, and carbide quantity increases, and fragility increases, abrading-ball percentage of damage height, but an amount of Mn can improve hardness, the wear resistance of abrading-ball.
4) .Cr is strong carbide forming element, and content is too high to cause a large amount of carbide to occur, though hardness and wear resistance can significantly increase, but toughness descends significantly, percentage of damage increases, and is not only wear-resisting but also have good toughness for obtaining, and is 1.5-1.8% the best through a large amount of evidence Cr.
5) .RE residual volume: add the purpose of rare earth, mainly in order to make the successive carbide network become the suspension carbide, its RE residual volume is very few, then do not have metamorphism, too much, then can produce inclusion again, reduce toughness, choosing the RE residual volume through test of many times is 0.07-0.1% the best.
6) .V, Ti: the nucleating agent when adding trace V, Ti as the austenite crystallization, with crystal grain thinning, improve toughness.Add V, Ti and do not have central role very little, alloy is become fragile, so select V0.08-0.12%, Ti0.05-0.08% the best.
7) .S, P are harmful element, and be lower better.
8) but the .Cu thinning microstructure improves toughness, but too high, free copper can appear, alloy is become fragile.
Its production technique through smelting charge → be melted to certain temperature → with alterant once rotten → with the alterant secondary metamorphic, reach requirement chemical ingredients → casting.Said smelting furnace can be a cupola furnace, and tapping temperature is 1380-1450 ℃, also can be induction furnace, and the fusing certain temperature is 1500-1530 ℃ and is advisable.For cupola furnace, twice rotten all carries out in the casting ladle outside stove.For the first time, alterant added in the casting ladle stir, when ladle-to-ladle, be sprinkled into for the second time in the molten iron stream.Induction furnace generally once goes bad and carries out in the casting ladle outside stove, and alterant is sprinkling upon the bag end, pours when tapping a blast furnace.The cast of skimming at last pours from disposing to for the second time, generally is no more than 15 minutes.Casting mold can be used dry type, the most handy tidal stencils etc.Foundry goods does not need thermal treatment.Also can adopt bell jar plunging or dike to fill out the method for pouring etc. when rotten.Above-mentioned alterant can be rare earth alloy or pure rare earth, is preferably rare earth ferrosilicon alloy, the most handy No. 1 rare earth ferrosilicon alloy, and its composition is: content of rare earth 30-35%, ferrosilicon 35-45%, surplus is that the Fe1 rare earth adding quantity is that base iron amount 1-1.5% is advisable.The starting material of batching can be used steel scrap, and foundry return can add an amount of vanadium iron, ferrotianium, ferromanganese, ferrosilicon (75% or 45%) etc. as required, consider scaling loss in the stove, through batching, make to reach desired chemical ingredients at last.
The present invention compares with manganese nodular cast iron grinding ball in forged steel abrading-ball and the rare earth, and wear resistance is good, and percentage of damage is low.Suitable with high-chrome brick cast iron ball performance aspect the wet-milling ore, this production technique does not need to handle, production method is simple and easy to do, save a large amount of noble metals, utilized the rare earth resources of China's abundant, cost is lower, is applicable to industries such as cement, mine, electric power, chemical industry, is particularly useful for grinding slag and ore.
Below be specific embodiments of the invention.
Adopt the 500Kg electrosmelting of intermediate frequency, impact test equipment JB-30B type, impact specimen φ 20 * 110, span 70mm, sand mold casting, hardness is to the HR-150D type.
Utilize the casting 15# pig iron, useless red copper wire, low-carbon waste steel, barren rock electrode ink, ferrotianium, vanadium iron, the ferrochrome batching heats up when being melted to 1520 ℃, adds 1# rare earth ferrosilicon alloy 0.5% in stove, stir, add 1# rare earth ferrosilicon alloy 0.5% at the bag end and pour method, secondary metamorphic, the cast of skimming.Consider melting loss of elements rate Si:0 during formulation, Mn:-10%, Cr:-5-10%, other is not considered, and makes last chemical ingredients drop on optimum chemical composition range.
Through chemical examination, chemical ingredients is:
C2.5% Si0.8% Mn0.6%, Cr1.7%, RE0.07V0.12, Ti0.08, Cu0.4, surplus is Fe.
Green casting, abrading-ball as cast condition mechanical property is: HRC45, ak=7J,
Accompanying drawing is its metallographic structure photo.400 *, be organized as sorbite+suspension carbide.
Operating position: worked 2160 hours in 1.83 * 7 slag cement ball mills, produced ten thousand tons of cement, the ball percentage of damage is 0, and wearability is good, and the user is very satisfied.
Claims (7)
1, a kind of rare-earth low-chrome cast iron for making that is used to make abrading-ball is characterized in that having following chemical ingredients: C2.4-3.2%, Si0.5-1.5%, Mn0.5-1.5%, Cr1.3-2.2%, P≤0.1%, S≤0.2%, RE0.05-0.1%, V0.08-0.2%, Ti0.03-0.1%, surplus is Fe.
2, rare-earth low-chrome cast iron for making according to claim 1, it is characterized in that optimum chemical ingredients is as follows: C2.5-2.6%, Si0.8-1.0%, Mn0.5-0.8%, Cr1.5-1.8%, P≤0.1, S≤0.2%, RE0.07-0.1%, Cu0.4-0.6%, V0.1-0.15%, Ti0.05-0.08%, surplus is Fe.
3, a kind of processing method of rare-earth low-chrome cast iron for making production abrading-ball according to claim 1, it is characterized in that through smelting charge → be melted to certain temperature → with alterant once rotten → with the alterant secondary metamorphic, reach requirement chemical ingredients → casting.
4, producing and manufacturing technique according to claim 3 is characterized in that said smelting furnace is an induction furnace, and certain temperature is 1500-1530 ℃, once goes bad and carries out in stove, and secondary metamorphic carries out in the casting ladle outside stove.
5,, it is characterized in that said alterant is rare earth alloy, rare earth ferrosilicon alloy or pure rare earth according to claim 3 or 4 described producing and manufacturing technique.
6, producing and manufacturing technique according to claim 5 is characterized in that said rare earth ferrosilicon alloy is No. 1 rare earth ferrosilicon alloy, and its composition middle-weight rare earths content is 30-35%, ferrosilicon 35-45%, and all the other are iron.
7, producing and manufacturing technique according to claim 6 is characterized in that the 1-1.5% that said No. 1 rare earth ferroalloy add-on is an iron water amount.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 87104407 CN1006811B (en) | 1987-06-27 | 1987-06-27 | Rare-earth low-chrome cast iron for making grinding ball and its technique of production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 87104407 CN1006811B (en) | 1987-06-27 | 1987-06-27 | Rare-earth low-chrome cast iron for making grinding ball and its technique of production |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN87104407A CN87104407A (en) | 1987-12-23 |
| CN1006811B true CN1006811B (en) | 1990-02-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 87104407 Expired CN1006811B (en) | 1987-06-27 | 1987-06-27 | Rare-earth low-chrome cast iron for making grinding ball and its technique of production |
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| Country | Link |
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| CN (1) | CN1006811B (en) |
Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100346907C (en) * | 2005-01-06 | 2007-11-07 | 丹东鸭绿江磨片有限公司 | Method for casting production of abrasive sheet |
| CN101890489A (en) * | 2010-06-24 | 2010-11-24 | 宁国市南洋铁球有限公司 | Novel process centrifugally casting wear-resistance microspheres and micro-forging |
| CN103572152A (en) * | 2013-10-31 | 2014-02-12 | 辽宁佰宏矿产资源有限责任公司 | Vanadium-titanium-chromium alloy cast ball and manufacturing method thereof |
| CN103722157A (en) * | 2014-01-02 | 2014-04-16 | 铜陵市大成轧辊有限责任公司 | Production method of ultra-strong wear-resisting double-alteration centrifugal composite roller |
| CN104152813A (en) * | 2014-07-14 | 2014-11-19 | 安徽省三方耐磨股份有限公司 | Low-chromium multicomponent alloy casting ball |
| CN104152782A (en) * | 2014-07-28 | 2014-11-19 | 宁国市开源电力耐磨材料有限公司 | Process method for casting corrosion-resistant heat-resistant steel by induction furnace |
| CN107312969A (en) * | 2017-08-28 | 2017-11-03 | 安徽省含山县潮林铸管厂（普通合伙） | A kind of method for modifying of motor case cylinder iron material |
| CN107557657B (en) * | 2017-09-06 | 2020-02-07 | 马鞍山市中马金属材料有限公司 | Low-chromium alloy wear-resistant steel ball with composite wear-resistant layer and manufacturing method thereof |
| CN107747067A (en) * | 2017-10-23 | 2018-03-02 | 宁国市正兴耐磨材料有限公司 | A kind of corrosion resistant low-chromium wear-resistant ball and its casting method |
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1987
- 1987-06-27 CN CN 87104407 patent/CN1006811B/en not_active Expired
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| Publication number | Publication date |
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| CN87104407A (en) | 1987-12-23 |
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