CN100586581C - Preprocessing method for vehicle paint base product line and device thereof - Google Patents
Preprocessing method for vehicle paint base product line and device thereof Download PDFInfo
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- CN100586581C CN100586581C CN200710123791A CN200710123791A CN100586581C CN 100586581 C CN100586581 C CN 100586581C CN 200710123791 A CN200710123791 A CN 200710123791A CN 200710123791 A CN200710123791 A CN 200710123791A CN 100586581 C CN100586581 C CN 100586581C
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Abstract
The invention provides a method for pretreatment of the production line of vehicle primer, and the method includes the following steps: step A: pre-cleaning is performed; the step A further comprisesthe following steps: step A1: a nozzle is opened for spraying water; step A2: a coated piece is moved round the nozzle according to a curved track, the water ejected from the nozzle is used for washing the coated piece; A3: waste water after washing is processed by a wastewater discharge mechanism. The method solves the problems that labor costs are increased, water resources are wasted and the removal of welding slags does not have an obvious effect as the pre-cleaning method in the pretreatment of the production line of the present vehicle primer is to use normal temperature water at high pressure for washing the coated piece, and provides the method for pretreatment of the production line of vehicle primer and the device thereof which can be used for pretreatment of mechanized coated piece and is dispensed with manual operation, thereby reducing the labor cost, saving water resources and obviously improving the efficiency for removing the welding slags.
Description
[technical field]
The present invention relates to field of automobile, pretreated method of particularly a kind of vehicle paint base product line and device thereof.
[background technology]
At present, coating process is to be used for the corrosion-resistant and most economical effective method of decoration of automobile, and the priming before the application directly affects the service life and the decorative effect of coating, need preliminary treatment before the priming through paint base product line, its objective is and remove all impurity that are coated with outside the part formation thing, soldered ball welding slag for example so that the good substrate that is fit to be coated with reload request to be provided, thereby guarantees that coating has good Corrosion Protection and decorate properties.As seen preliminary treatment is big to the influence of whole coating quality.
Existing vehicle paint base product line pretreating process is: artificial prerinse-pre-degreasing-degreasing-washing-Biao accent-phosphatization-washing-RO/DI washing.Artificial prerinse in its step is meant with manually normal temperature current high pressure being flushed in and is coated with on the part, to remove the impurity such as soldered ball welding slag that are coated with above the part.This cleaning method need be arranged artificial station, has increased cost of labor, has also wasted water resource simultaneously, and the effect of removing the soldered ball welding slag in addition is also not obvious.
[summary of the invention]
Pre-cleaning method when having the vehicle paint base product line preliminary treatment now in order to solve is manually normal temperature current high pressure to be washed away to be coated with part, the effect and the unconspicuous technical problem that have increased cost of labor, wasted water resource and removed the soldered ball welding slag, but the invention provides a kind of mechanization prerinse and be coated with part, need not manually-operated, thereby reduced cost of labor, saved water resource and obviously improved pretreated method of vehicle paint base product line and the device thereof that removes the effect of soldered ball welding slag.
The present invention solves the technical scheme that existing technical problem adopts: provide a kind of vehicle paint base product line pretreated method, it comprises the steps: A: prerinse; This steps A may further comprise the steps again: A1: open nozzle ejection and go out current; A2: will be coated with part and move around described nozzle according to curved track, the current flushing that is gone out by this nozzle ejection is coated with part; A3: the waste water after the flushing is handled via discharge of wastewater mechanism.
The pretreated further improvements in methods of the present invention are that it is further comprising the steps of after steps A: B: pre-degreasing; C: degreasing; D: washing; E: table is transferred; F: phosphatization; G: washing; The H:RO/DI washing;
The pretreated further improvements in methods of the present invention are that its steps A 3 may further comprise the steps: A31: the belt filter of the described discharge of wastewater of waste water process mechanism is removed impurity; A32: the waste water of removing behind the impurity releases via the outlet of described discharge of wastewater mechanism.
The pretreated further improvements in methods of the present invention are that employed current are hot water in the steps A 1.
The pretreated further improvements in methods of the present invention are that employed current derive from the waste water that needs the overflow discharging in the steps A 1.
The present invention solves the technical scheme that existing technical problem adopts: provide a kind of vehicle paint base product line pretreated device, described pretreated device comprises water spraying mechanism, cell body and discharge of wastewater mechanism thereof; Described water spraying mechanism is located at the top of described cell body, is convenient to flushing under the current direction; The top of described cell body comprises a flat V-arrangement open slot, is convenient to be coated with part and does curved moving along described flat V-shaped groove; Establish a delivery port in the bottom of described cell body, described discharge of wastewater mechanism is corresponding to described delivery port.
The further improvement of the pretreated device of the present invention is that described water spraying mechanism comprises nozzle and connects the jet pipe of described nozzle; What described nozzle ejection went out is hot water;
The further improvement of the pretreated device of the present invention is, described nozzle be positioned at described flat V-shaped groove directly over.
The further improvement of the pretreated device of the present invention is that the side angle of inclination of described flat V-arrangement open slot can be 30 °.
The further improvement of the pretreated device of the present invention is, described discharge of wastewater mechanism comprises that one is used for the belt filter of impurity screening and the outlet of waste discharge thereof.
Compared to prior art, the beneficial effect of pretreated method of vehicle paint base product line of the present invention and device thereof is: when adopting nozzle ejection hot water, be coated with part and do curved moving around this nozzle; Because the current of nozzle ejection are downward, be coated with part do curved when mobile its flushing surface can produce an acute angle with water (flow) direction so that the soldered ball welding slag dashes from being coated with part.In addition, adopt the hot water injection, the consumption of the normal temperature current of prior art flushing can minimizing chemicals can reduce the pollution of chemicals to environment so relatively; The hot water source who uses needs the waste water of overflow in producing, also saved clean water stream; Waste water after the flushing discharges through discharge outlet after removing the soldered ball welding slag through belt filter again, has reduced the pressure that removes soldered ball welding slag device in the follow-up blowdown work.
[description of drawings]
Fig. 1 is the structural representation of the pretreated device of the present invention.
[specific embodiment]
The present invention is further described below in conjunction with specification drawings and specific embodiments.
The pretreated method of a kind of vehicle paint base product line, it comprises the steps: A: prerinse; B: pre-degreasing; C: degreasing; D: washing; E: table is transferred; F: phosphatization; G: washing; The H:RO/DI washing; Wherein,
A prerinse: be meant and remove the impurity such as soldered ball welding slag that are coated with the part surface;
The pre-degreasing of B: be meant the antirust oil of removing bodywork surface
C: degreasing; Be meant the antirust oil of removing the vehicle body inner chamber
D: washing; Be meant and remove the degreaser that the vehicle body surfaces externally and internally adheres to
E: table is transferred; Adjust the acid-base value of bodywork surface
F: phosphatization; Apply phosphating coat at bodywork surface
G: washing; Be meant the surperficial residue of removing after the phosphatization
The H:RO/DI washing; Reduce the electrical conductivity of bodywork surface between being meant
May further comprise the steps again in steps A: A1: open nozzle ejection and go out current, these current are hot water, and these current can be quoted the waste water that needs the overflow discharging; A2: will be coated with part and move around described nozzle according to curved track, the current flushing that is gone out by this nozzle ejection is coated with part; A3: the waste water after the flushing is handled via discharge of wastewater mechanism.This steps A 3 comprises following two steps: A31 again: the belt filter of the described discharge of wastewater of waste water process mechanism is removed impurity; A32: the waste water of removing behind the impurity releases via the outlet of described discharge of wastewater mechanism.
As shown in Figure 1, the pretreated device 100 of a kind of vehicle paint base product line, it comprises water spraying mechanism 1, cell body 2 and discharge of wastewater mechanism 3 thereof; Water spraying mechanism 1 is located at the top of cell body 2, directly over particularly being positioned at, is convenient to flushing under the current direction; Water spraying mechanism 1 comprises nozzle 11 and connects the jet pipe (not shown) of this nozzle 11, by a large amount of hot water that eject in this nozzle 11 straight down.The top 21 of cell body 2 comprises a flat V-arrangement open slot 211, and the side angle of inclination of this flat V-arrangement open slot 211 can be made as 30 °; Be coated with part and can be done curved moving along this flat V-shaped groove 211; It is in mobile process, and washing the surface can constitute an acute angle with the direction of current, and flushing surface tilts like this, can be convenient to comprise the waste water of soldered ball welding slag towards being coated with part from quilt.Establish a delivery port 221 in the bottom 22 of cell body 2, discharge of wastewater mechanism 3 is used to handle the waste water that this contains the soldered ball welding slag corresponding to delivery port 221.This discharge of wastewater mechanism 3 comprises that one is used for the belt filter 31 of impurity screening and the outlet (not shown) of waste discharge thereof.
Pretreated device of the present invention can be used on the coating process of five water chestnut Qingdao cars.
When adopting nozzle ejection hot water, be coated with part and done curved moving around this nozzle; Because the current of nozzle ejection are downward, be coated with part do curved when mobile its flushing surface can produce an acute angle with water (flow) direction so that the soldered ball welding slag dashes from being coated with part.In addition, adopt the hot water injection, the consumption of the normal temperature current of prior art flushing can minimizing chemicals can reduce the pollution of chemicals to environment so relatively; The hot water source who uses needs the waste water of overflow in producing, also saved clean water stream; Waste water after the flushing discharges through discharge outlet after removing the soldered ball welding slag through belt filter again, has reduced the pressure that removes soldered ball welding slag device in the follow-up blowdown work.
Above content be in conjunction with concrete preferred implementation to further describing that the present invention did, can not assert that concrete enforcement of the present invention is confined to these explanations.For the general technical staff of the technical field of the invention, without departing from the inventive concept of the premise, can also make some simple deduction or replace, all should be considered as belonging to protection scope of the present invention.
Claims (10)
1. pretreated method of vehicle paint base product line, it comprises the steps:
A: prerinse; This pre-wash step is implemented by the pretreated device of vehicle paint base product line, and it is characterized in that: described pretreated device comprises water spraying mechanism, cell body and discharge of wastewater mechanism thereof; Described water spraying mechanism is located at the top of described cell body, is convenient to flushing under the current direction; The top of described cell body comprises a flat V-arrangement open slot, is convenient to be coated with part and does curved moving along described flat V-shaped groove; Establish a delivery port in the bottom of described cell body, described discharge of wastewater mechanism is corresponding to described delivery port;
This steps A may further comprise the steps again:
A1: open nozzle ejection and go out current;
A2: will be coated with part and move around described nozzle according to curved track, the current flushing that is gone out by this nozzle ejection is coated with part;
A3: the waste water after the flushing is handled via discharge of wastewater mechanism.
2. pretreated method according to claim 1, it is further comprising the steps of after steps A:
B: pre-degreasing; C: degreasing; D: washing; E: table is transferred; F: phosphatization; G: washing; The H:RO/DI washing.
3. pretreated method according to claim 1, its steps A 3 may further comprise the steps:
A31: the belt filter of the described discharge of wastewater of waste water process mechanism is removed impurity;
A32: the waste water of removing behind the impurity releases via the outlet of described discharge of wastewater mechanism.
4. pretreated method according to claim 1, employed current are hot water in the steps A 1.
5. pretreated method according to claim 1, employed current derive from the waste water that needs the overflow discharging in the steps A 1.
6. pretreated device of vehicle paint base product line, it is characterized in that: described pretreated device comprises water spraying mechanism, cell body and discharge of wastewater mechanism thereof; Described water spraying mechanism is located at the top of described cell body, is convenient to flushing under the current direction; The top of described cell body comprises a flat V-arrangement open slot, is convenient to be coated with part and does curved moving along described flat V-shaped groove; Establish a delivery port in the bottom of described cell body, described discharge of wastewater mechanism is corresponding to described delivery port.
7. pretreated device according to claim 6 is characterized in that: described water spraying mechanism comprises nozzle and connects the jet pipe of described nozzle; What described nozzle ejection went out is hot water.
8. according to claim 6 or 7 described pretreated devices, it is characterized in that: described nozzle be positioned at described flat V-shaped groove directly over.
9. pretreated device according to claim 6 is characterized in that: the side angle of inclination of described flat V-arrangement open slot can be 30 °.
10. pretreated device according to claim 6 is characterized in that: described discharge of wastewater mechanism comprises that one is used for the belt filter of impurity screening and the outlet of waste discharge thereof.
Priority Applications (1)
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CN200710123791A CN100586581C (en) | 2007-10-09 | 2007-10-09 | Preprocessing method for vehicle paint base product line and device thereof |
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CN200710123791A CN100586581C (en) | 2007-10-09 | 2007-10-09 | Preprocessing method for vehicle paint base product line and device thereof |
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CN101269367A CN101269367A (en) | 2008-09-24 |
CN100586581C true CN100586581C (en) | 2010-02-03 |
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CN200710123791A Expired - Fee Related CN100586581C (en) | 2007-10-09 | 2007-10-09 | Preprocessing method for vehicle paint base product line and device thereof |
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CN105154896A (en) * | 2015-09-06 | 2015-12-16 | 安徽拓盛汽车零部件有限公司 | Degreasing process for automobile damping and suspension part |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6689217B2 (en) * | 2001-12-12 | 2004-02-10 | Dürr Industries, Inc. | Apparatus for chemically treating a metal part |
CN1569346A (en) * | 2004-05-09 | 2005-01-26 | 中国重型汽车集团有限公司 | Treatment technology of automobile wheel assembly before painting primer |
CN1796003A (en) * | 2004-12-27 | 2006-07-05 | 比亚迪股份有限公司 | Cleaning method for pre-processing |
CN1958174A (en) * | 2006-03-21 | 2007-05-09 | 奇瑞汽车有限公司 | Manufacturing technique for painting dressing automobiles |
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2007
- 2007-10-09 CN CN200710123791A patent/CN100586581C/en not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6689217B2 (en) * | 2001-12-12 | 2004-02-10 | Dürr Industries, Inc. | Apparatus for chemically treating a metal part |
CN1569346A (en) * | 2004-05-09 | 2005-01-26 | 中国重型汽车集团有限公司 | Treatment technology of automobile wheel assembly before painting primer |
CN1796003A (en) * | 2004-12-27 | 2006-07-05 | 比亚迪股份有限公司 | Cleaning method for pre-processing |
CN1958174A (en) * | 2006-03-21 | 2007-05-09 | 奇瑞汽车有限公司 | Manufacturing technique for painting dressing automobiles |
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