CN100578369C - Automatic position aligning device and method for projection exposure device - Google Patents
Automatic position aligning device and method for projection exposure device Download PDFInfo
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- CN100578369C CN100578369C CN200610025447A CN200610025447A CN100578369C CN 100578369 C CN100578369 C CN 100578369C CN 200610025447 A CN200610025447 A CN 200610025447A CN 200610025447 A CN200610025447 A CN 200610025447A CN 100578369 C CN100578369 C CN 100578369C
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Abstract
The disclosed device comprises a mask position aligning device to build the relative position relation between mask label and carrier platform, an exposure target position aligning device to build the relative position relation between mask label and carrier platform, and a master control device connected to the carrier platform motion control device. This invention has high precision but simple aligning process.
Description
Technical field
The present invention relates to a kind of projection aligner that is used for mask and exposure object are carried out autotracking device and the position alignment method that the exact position is aimed at.
Background technology
With the circuit pattern that is depicted on the mask, be imaged on the printed circuit board surface that scribbles photosensitive materials such as photoresist by projection aligner, on the silicon chip surface of making integrated circuit, form the shadow etching method of pattern afterwards by etching technics, be widely used in various fields, printed circuit board (PCB) is also used recent exposure device manufacturing.
Projection aligner is with the circuit pattern on the mask, do projection exposure through optical systems such as projection exposure lens, with circuit pattern with certain amplification or the multiplying power projection dwindled on the silicon chip surface of making integrated circuit, become known for the manufacturing of integrated circuit, this projection aligner also is applicable to the manufacturing of printed circuit board (PCB) in recent years.
When doing exposure with projection aligner, mask must be aimed at exposure object (for example silicon chip, printed circuit board (PCB) etc.) position, usually the mask top all disposes the mark that position alignment is used with the exposure object top, by certain position alignment device and position alignment method, set up the relative position relation between mask and the exposure object.
The position alignment device and the position alignment method that are used for projection aligner at present are a lot, as Chinese invention patent, publication number CN 1461977A, denomination of invention for " projection aligner, position alignment device and position alignment method " disclose a kind of alignment device with and alignment methods, but because the complicacy of its position alignment device, not only increase Design of device cost and dress school difficulty, and make the position alignment process become complicated, increase position alignment error link, finally influence alignment precision.
Summary of the invention
Technical matters to be solved by this invention provides autotracking device that is used for projection aligner and the position alignment method that a kind of alignment procedures is simple, alignment precision is high, to overcome the above-mentioned defective that prior art exists, realize that the high precision position between mask and the exposure object is aimed at.
The present invention is used for following projection aligner, and it comprises: mask, described circuit pattern; Hold bed, be used to support circuit pattern on the mask to do exposure object; Optical projection system, the wavelength that utilizes exposure light source with the circuit pattern described on the mask with certain amplification or the multiplying power projection imaging dwindled on exposure object; Exposure object, its upper surface scribbles photoresist, and the circuit pattern that is used to accept on the mask passes through the optical projection system imaging; Wafer-supporting platform is used to support exposure object; Hold the bed motion control device, the motion that bed is held in control; The wafer-supporting platform motion control device, the motion of control wafer-supporting platform.
The technical scheme of technical solution problem of the present invention is as follows:
A kind of autotracking device that is used for projection aligner, comprise mask position alignment device, exposure object position alignment device and overhead control device, the overhead control device links to each other with the wafer-supporting platform motion control device with the bed motion control device that holds of projection aligner;
Described mask object's position alignment device comprises: mask mark illuminator, and it is arranged in the wafer-supporting platform; Coaxial alignment reference mark illuminator, it is arranged in the wafer-supporting platform; The coaxial alignment imaging system that light channel structure is identical, it is arranged on mask top, the mask circuitous pattern outside, and be the center left-right symmetric with the true field of optical projection system.The mask mark, be used for the position alignment of mask, it is located on the mask and mask mark one side is provided with logical light window; The coaxial alignment reference mark is used to establish the relative position relation between mask and the wafer-supporting platform, and it is located on the wafer-supporting platform, and coaxial alignment reference mark one side is provided with the logical light window of mask mark illumination;
Described exposure object position alignment device is arranged on a side of optical projection system, and it comprises: the off-axis alignment illuminator; The off-axis alignment imaging system; The off-axis alignment reference mark is used to establish the relative position relation between wafer-supporting platform and the exposure object position alignment device, and it is located on the wafer-supporting platform alignment reference plate, and the wafer-supporting platform alignment reference plate is fixed on the wafer-supporting platform; The exposure object mark is used for the position alignment of exposure object, and it is located on the exposure object.
Further, mask mark illuminator comprises lighting source and illuminating lens group, can be by the optical projection system mask mark that evenly throws light on from the light of this system's outgoing; Coaxial alignment reference mark illuminator also comprises lighting source and illuminating lens group, is used for the coaxial alignment reference mark of evenly throwing light on; The coaxial alignment imaging system comprises catoptron, lens combination, mask registration camera and graphics processing unit, be used for mask mark and coaxial alignment reference mark blur-free imaging to mask registration camera target surface, its optical texture pattern can be two telecentric beam paths, object space telecentric beam path or non-telecentric beam path.
The off-axis alignment illuminator comprises lighting source, illuminating lens group, reflecting prism and catoptron, is used for alignment mark is evenly thrown light on; The off-axis alignment imaging system comprises catoptron, imaging lens group, Amici prism, off-axis alignment camera and graphics processing unit, is used for exposure object mark and off-axis alignment reference mark are imaged onto off-axis alignment camera target surface.Mask mark lighting source wave band is identical with the exposure light source wave band of projection aligner; The off-axis alignment lighting source is the light source away from the exposure wave band.
The present invention gives and a kind ofly utilizes above-mentioned autotracking device to carry out the method for position alignment, and it comprises the steps:
(1) mask registration camera and coaxial alignment reference mark aims at;
(2) mask registration camera and mask mark aims at;
(3) off-axis alignment camera and off-axis alignment reference mark aims at;
(4) off-axis alignment camera and exposure object mark aims at;
(5) relative position relation between establishment mask and the exposure object.
By above disclosed technical scheme as can be known, the present invention sets up the relative position relation between mask mark and the wafer-supporting platform by adopting the mask position alignment device; Exposure object position alignment device is set up the relative position relation between exposure object mark and the wafer-supporting platform; In the process of setting up mask mark and exposure object mark relative position, the motion of holding bed and wafer-supporting platform by control makes mask aim at exposure object; The overhead control device, to projection aligner, hold system such as bed and wafer-supporting platform motion control device, graphics processing unit or the subsystem parts are done unified control, control alignment device according to the aligning works, and related data is carried out computing, obtain alignment result; Thereby realize the high precision position aligning between mask and the exposure object; In addition by adopting the symmetrically arranged coaxial alignment imaging system of two covers, translational movement and mask rotation amount that can hi-Fix mask center.Employing off-axis position alignment device can reduce design, processing and the dress school requirement to optical projection system.
Beneficial effect of the present invention is as follows:
1, a kind of position alignment device and position alignment method of suitable existing equipment accuracy requirement are provided;
2, adopt image processing apparatus to carry out difficulty and the complicacy that position alignment can reduce signal Processing;
3, employing off-axis position alignment device can reduce design, processing and the dress school requirement to optical projection system;
4, the up method of illumination is adopted from the work stage below in mask registration, and formed parasitic light reduces the influence of image planes contrast in the time of can reducing from last illumination mask mark;
5, hold bed and in small scope, move, can improve and hold the bed bearing accuracy, and reduce the design, the difficulty of processing that hold bed, reduce design cost.
6, reduce the device design cost;
Description of drawings
Fig. 1 is the projection aligner structural representation that comprises autotracking device of the present invention;
Fig. 2 is mask mark of the present invention and the position view of logical light window on mask;
Fig. 3 is coaxial alignment reference mark of the present invention and the position view of off-axis alignment reference mark on wafer-supporting platform;
Fig. 4 is that local amplification of exposure object mark of the present invention used synoptic diagram;
Fig. 5 is a position alignment method outline flowchart of the present invention.
Embodiment
Below in conjunction with accompanying drawing and specific embodiment, the present invention is further illustrated.
Fig. 1 is the projection aligner for manufacturing integrated circuit or printed circuit board (PCB), and the mask 8 of describing exposure circuit pattern 44 places and holds on the bed 7, can move in X ', Y ', Z ' direction by holding bed motion control device 12.The exposure object 11 that scribbles photoresist places on the wafer-supporting platform 10, moves at X, Y and Z direction by wafer-supporting platform motion control device 13 may command wafer-supporting platforms 10.Projection aligner can be transferred to the circuit pattern on the mask 44 on the exposure object 11 with certain amplification or reduction magnification through optical projection system 9 by exposure light source 6 exposures.
As shown in Figure 1, a kind of autotracking device that is used for projection aligner of the present invention, comprise mask position alignment device, exposure object position alignment device 5 and overhead control device 14, overhead control device 14 links to each other with wafer-supporting platform motion control device 13 with the bed motion control device 12 that holds of projection aligner;
Described mask object's position alignment device comprises: mask mark illuminator 3, and it is arranged in the wafer-supporting platform 10; Coaxial alignment reference mark illuminator 4, it is arranged in the wafer-supporting platform 10; The coaxial alignment imaging system 1 and 2 that light channel structure is identical, it is arranged on mask 8 tops, mask circuitous pattern 44 outsides, and be the center left-right symmetric with the true field of optical projection system 9; Mask mark 16 and 18, it is located on the mask 8 and mask mark one side is provided with logical light window 15 and 17; Coaxial alignment reference mark 23, it is located on the wafer-supporting platform 10, and coaxial alignment reference mark 23 1 sides are provided with the logical light window 22 of mask mark illumination;
Described exposure object position alignment device 5 is arranged on a side of optical projection system, and it comprises: the off-axis alignment illuminator; The off-axis alignment imaging system; Off-axis alignment reference mark 24, it is located on the wafer-supporting platform alignment reference plate 21, and wafer-supporting platform alignment reference plate 21 is fixed on the wafer-supporting platform 10; Exposure object mark 19 and 20, it is located on the exposure object 11.
With coaxial alignment imaging system 1 and mask mark illuminator 3 is the structure of example explanation mask position alignment device: mask mark illuminator 3 is made up of lighting source 25 and illuminating lens group 26, is used for uniform irradiations after light beam process illuminating lens group 26, the logical light window 22 of mask mark illumination and the optical projection system 9 of lighting source 25 outgoing at mask mark 16; The optical texture of this illuminator is Kohler illumination or other uniform illumination system, and lighting source 25 comprises light source and lighting fiber.Coaxial alignment imaging system 1 comprises catoptron 29, lens combination 30 and mask registration camera 31, is used for mask mark 16 is imaged on mask registration camera 31; Its optical texture pattern can be two telecentric beam paths, object space telecentric beam path or non-telecentric beam path.
The off-axis alignment illuminator comprises lighting source 37, lens combination 38, Amici prism 39, lens combination 40 and catoptron 41, its objective is that forming even illumination light is evenly thrown light on exposure object mark 19,20 and off-axis alignment reference mark 24, the optical texture of this illuminator can be the Kohler illumination system, also can be other coaxial-illuminating system; The off-axis alignment imaging system comprises catoptron 41, lens combination 40, Amici prism 39 and off-axis alignment camera 42, can be imaged on the target surface of off-axis alignment camera 42 by this imaging system off-axis alignment reference mark 24, exposure object mark 19,20.
Utilize mask mark 16 and 18, exposure object mark 19 and 20, coaxial alignment reference mark 23, off-axis alignment reference mark 24 above-mentioned several alignment marks can set up accurate relative position relation between mask 8 and the exposure object 11.Reference mark quantity on mask mark, exposure object mark and the wafer-supporting platform can be according to the different suitably increases and decreases of alignment precision in addition.
14 pairs of graphics processing units of overhead control device 32,36,43, projection aligner, hold subsystems such as bed motion control device 12 and wafer-supporting platform motion control device 13 and do unified control, and realize the position alignment algorithm.
Fig. 2 is the mask mark 16 and 18 on the mask 8, and the position description figure of logical light window 15 and 17. Mask mark 16,18 is located at the periphery of circuit pattern 44, and logical light window the 15, the 17th is in order to allow mask mark illuminating bundle and coaxial alignment reference mark illuminating bundle be provided with by mask 8.With respect to circuit pattern 44, mask mark 16,18 is very little, and size is in the submillimeter rank.Mask mark 16,18 is shaped as " ten " font among Fig. 2, and in the practical application, mark shape can be set as required, no particular determination.
Fig. 3 is each component locations synoptic diagram on the wafer-supporting platform, is placed with exposure object 11 and wafer-supporting platform alignment reference plate 21 on the wafer-supporting platform 10.Coaxial alignment reference mark 23 is a transmission-type amplitude type mark, is used to set up the position relation of coaxial alignment mark camera 31,35 and wafer-supporting platform 10, can be positioned at coaxial alignment reference mark illuminator 4 illuminations of wafer-supporting platform 10 lower ends.Off-axis alignment reference mark 24 is reflective amplitude type mark, is used to set up the position relation of off-axis alignment camera 42 and wafer-supporting platform 10.The logical light window 22 of mask illumination is used to make coaxial alignment reference mark 23 can pass through mask 8 by optical projection system 9 imagings under the even illumination of mask mark illuminator 3.
Fig. 4 is exposure object mark 19,20 operation instruction figure, exposure object mark 19,20 among the figure is exaggerated demonstration, this mark is formed on the formed circuit pattern 45 of preceding road technology, very little with respect to circuit pattern 45, size is in the submillimeter rank, this mark shape can be set as required in addition, Any shape all can, no particular determination.The quantity of exposure object mark can also be selected 2 or a plurality of according to exposure object position alignment precision needs.
As shown in Figure 5, the method for the position alignment of autotracking device of the present invention comprises the steps:
(1) mask registration camera 31,35 and coaxial alignment reference mark 23 aims at;
(2) mask registration camera head 31,35 and mask mark 16,18 aims at;
(3) off-axis alignment camera head 42 and off-axis alignment reference mark 24 aims at;
(4) off-axis alignment camera head 42 and exposure object mark 19,20 aims at;
(5) relative position relation between establishment mask 8 and the exposure object 11.
The alignment procedures of each step below is described respectively:
The alignment procedures of mask registration camera 31 and coaxial alignment reference mark 23:
Wafer-supporting platform motion control device 13 moves wafer-supporting platform 10 to the precalculated position, and coaxial alignment reference mark 23 is in the visual field of mask registration camera 31; Hold bed motion control device 12 and will hold bed 7 and move to the precalculated position, make logical light window 15,17 respectively in the visual field of mask registration camera 31,35, hold bed motion control device 12 simultaneously and will write down the positional information of holding bed 7 at this moment.
Light the lighting source 27 of coaxial alignment reference mark illuminator 4, and make coaxial alignment imaging system 1 and graphics processing unit 32 in running order, when irradiate light is on coaxial alignment reference mark 23, the picture of 32 pairs of coaxial alignment reference marks 23 of graphics processing unit on mask registration camera 31 handled, and the positional information of center on mask registration camera 31 target surfaces of record coaxial alignment reference mark this moment 23 pictures, write down the positional information of wafer-supporting platforms 10 at this moment by wafer-supporting platform motion control device 13 simultaneously.Set up relative position relation between mask registration camera 31 and the coaxial alignment reference mark 23 by above-mentioned action.
In like manner, wafer-supporting platform motion control device 13 moves wafer-supporting platform 10, coaxial alignment reference mark 23 is in the visual field of mask registration camera 35, write down the positional information of center on mask registration camera 35 target surfaces of coaxial alignment reference mark 23 pictures this moment, and write down the positional information of wafer-supporting platforms 10 this moment by wafer-supporting platform motion control device 13.Set up relative position relation between mask registration camera 35 and the coaxial alignment reference mark 23 by above-mentioned action.
Move and hold bed 7 by holding bed motion control device 12, mask mark 16,18 is in respectively in the imaging viewing field scope of mask registration camera 31,35 to the precalculated position; Wafer-supporting platform motion control device 13 moves wafer-supporting platform 10 to the precalculated position, makes the logical light window 22 of mask mark illumination in the visual field of mask registration camera 31.
In like manner, mask mark 18 is imaged onto on the mask alignment mark camera 35 by coaxial alignment imaging system 2, picture through 36 pairs of mask marks 18 of graphics processing unit is handled, and writes down the positional information of its inconocenter on mask registration camera 35 target surfaces.
According to the center information of the above-mentioned mask mark that writes down 16,18 pictures and the center information of coaxial alignment reference mark 23 pictures, and the corresponding positional information of holding bed 7 and wafer-supporting platform 10, by a series of coordinate transforms and related algorithm, hold bed 7 required amount of movement Δ X, Δ Y, Δ Z when in overhead control device 14, calculating mask registration, and this result sent to hold bed motion control device 12 to finish aiming at of mask 8 and coaxial alignment reference mark 23.
Off-axis alignment camera 42 is aimed at off-axis alignment reference mark 24:
Wafer-supporting platform motion control device 13 moves wafer-supporting platform 10 to the precalculated position, makes off-axis alignment reference mark 24 in the visual field of off-axis alignment camera 42; Light the lighting source 37 of exposure object alignment device 5, make rays pass through lens group 38, Amici prism 39, lens combination 40, catoptron 41 uniform irradiations on off-axis alignment reference mark 24; Off-axis alignment reference mark 24 is imaged onto on off-axis alignment camera 42 target surfaces by catoptron 41, lens combination 40, Amici prism 39; The picture of 43 pairs of off-axis alignment reference marks 24 of graphics processing unit carries out Flame Image Process, and the center information of recording off-axis alignment fiducials mark 24 pictures, simultaneously the positional information of wafer-supporting platform motion control device 13 record wafer-supporting platforms 10 this moment.
Off-axis alignment camera 42 is aimed at exposure object mark 19,20:
Wafer-supporting platform motion control device 13 moves wafer-supporting platform 10 to the precalculated position, makes exposure object mark 19 in the visual field of off-axis alignment camera 42; From the light that the lighting source 37 of exposure object alignment device 5 sends, scioptics group 38, Amici prism 39, lens combination 40, catoptron 41 back uniform irradiations are to exposure object mark 19; Exposure object mark 19 is imaged onto on off-axis alignment camera 42 target surfaces by catoptron 41, lens combination 40, Amici prism 39; The picture of 43 pairs of exposure object marks 19 of graphics processing unit is handled, and writes down the positional information of center on off-axis alignment camera 42 target surfaces of its picture, is write down the positional information of wafer-supporting platforms 10 this moment simultaneously by wafer-supporting platform motion control device 13.
In like manner, wafer-supporting platform motion control device 13 moves wafer-supporting platform 10 to the precalculated position, make exposure object mark 20 in the visual field of off-axis alignment camera 42, the picture of 43 pairs of exposure object marks 20 of graphics processing unit on off-axis alignment camera 42 target surfaces handled, and write down the positional information of its inconocenter on target surface, write down the positional information of wafer-supporting platforms 10 this moment simultaneously by wafer-supporting platform motion control device 13.
By above-mentioned action, the positional information of center on off-axis alignment camera 42 target surfaces according to exposure object mark 19,20 pictures that write down, and the positional information of corresponding wafer-supporting platform, by a series of coordinate transforms and related algorithm, in overhead control device 14, finish exposure object amount of movement Δ X, Δ Y, the Δ Z required to punctual wafer-supporting platform 10, and this result sent to wafer-supporting platform motion control device 13, to set up the relative position relation between exposure object mark 19,20 and the off-axis alignment reference mark 24.
In the said process, according to the requirement of position alignment precision, the quantity of exposure object mark is optional a plurality of.
After above-mentioned a series of alignment actions, set up the accurate relative position relation between mask and the exposure object.
Though disclose the preferred embodiments of the present invention, those skilled in the art will appreciate that under the situation that does not deviate from disclosed scope of the present invention in claims any various modifications, interpolation and replacement all belong to protection scope of the present invention.
Claims (11)
1. autotracking device that is used for projection aligner, it is characterized in that, comprise mask position alignment device, exposure object position alignment device (5) and overhead control device (14), overhead control device (14) links to each other with wafer-supporting platform motion control device (13) with the bed motion control device (12) that holds of projection aligner;
Described mask position alignment device comprises:
Mask mark illuminator (3), it is arranged in the wafer-supporting platform (10);
Coaxial alignment reference mark illuminator (4), it is arranged in the wafer-supporting platform (10);
The coaxial alignment imaging system that light channel structure is identical (1,2), it is arranged on mask (8) top, mask circuitous pattern (44) outside, and be the center left-right symmetric with the true field of optical projection system (9);
Mask mark (16,18), it is located at, and mask (8) is gone up and each side of mask mark (16,18) is equipped with logical light window (15,17);
Coaxial alignment reference mark (23), it is located on the wafer-supporting platform (10), and coaxial alignment reference mark (23) one sides are provided with the logical light window (22) of mask mark illumination;
Described exposure object position alignment device (5) is arranged on a side of optical projection system, and it comprises:
The off-axis alignment illuminator;
The off-axis alignment imaging system;
Off-axis alignment reference mark (24), it is located on the wafer-supporting platform alignment reference plate (21), and wafer-supporting platform alignment reference plate (21) is fixed on the wafer-supporting platform (10);
Exposure object mark (19,20), it is located on the exposure object (11).
2. the autotracking device that is used for projection aligner according to claim 1 is characterized in that, mask mark illuminator (3) comprises lighting source (25) and illuminating lens (26); Coaxial alignment reference mark illuminator (4) comprises lighting source (27) and illuminating lens (28).
3. the autotracking device that is used for projection aligner according to claim 1 is characterized in that the coaxial alignment imaging system comprises catoptron, lens combination, mask registration camera and graphics processing unit; The optical texture pattern of coaxial alignment imaging system can be two telecentric beam paths, object space telecentric beam path or non-telecentric beam path.
4. the autotracking device that is used for projection aligner according to claim 3, it is characterized in that, the off-axis alignment imaging system comprises catoptron (41), lens combination (40), Amici prism (39), off-axis alignment camera (42) and graphics processing unit (43), and off-axis alignment camera (42) sensor is CCD or CMOS.
5. the autotracking device that is used for projection aligner according to claim 1, it is characterized in that, the optical texture of off-axis alignment illuminator is the coaxial-illuminating system, and it comprises lighting source (37), first lens combination (38), Amici prism (39), second lens combination (40) and catoptron (41).
6. the autotracking device that is used for projection aligner according to claim 2 is characterized in that, mask mark lighting source (25) wave band is identical with the exposure light source wave band of projection aligner;
7. the autotracking device that is used for projection aligner according to claim 1 is characterized in that the off-axis alignment illuminator comprises off-axis alignment lighting source (37), and off-axis alignment lighting source (37) is the light source away from the exposure wave band.
8. the autotracking device that is used for projection aligner according to claim 1 is characterized in that, described coaxial alignment reference mark is a transmission-type amplitude type mark; The off-axis alignment reference mark is reflective amplitude type mark.
9. the autotracking device that is used for projection aligner according to claim 1 is characterized in that, the shared same set of optical system of off-axis alignment illuminator and off-axis alignment imaging system forms coaxial-illuminating.
10. the position alignment method of autotracking device according to claim 4 is characterized in that, comprises the steps:
(1) mask registration camera (31,35) and coaxial alignment reference mark (23) aims at;
(2) mask registration camera (31,35) and mask mark (16,18) aims at;
(3) off-axis alignment camera (42) and off-axis alignment reference mark (24) aims at;
(4) off-axis alignment camera (42) and exposure object mark (19,20) aims at;
(5) relative position relation between establishment mask (8) and the exposure object (11).
11. position alignment method according to claim 10, it is characterized in that, described step (1) comprises by coaxial alignment reference mark illuminator (4) illumination coaxial alignment reference mark (23), take the image of coaxial alignment reference mark (23) respectively by mask registration camera (31,35), and store its picture position; Described step (2) comprises that mask registration camera (31,35) takes mask mark (16,18) respectively, and stores this its picture position; Described step (3) comprises mobile wafer-supporting platform (10), takes off-axis alignment reference mark (24) by off-axis alignment camera (42), and stores this picture position; Described step (4) comprises utilizes off-axis alignment illuminator illuminating exposure object tag (19,20), takes by the off-axis alignment camera, and stores this picture position.
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KR101979149B1 (en) * | 2018-04-27 | 2019-05-15 | 캐논 톡키 가부시키가이샤 | Alignment method, deposition method using the same and electronic device |
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