CN100561783C

CN100561783C - Dismantler of abandoned battery

Info

Publication number: CN100561783C
Application number: CNB2006100340511A
Authority: CN
Inventors: 郭焕林
Original assignee: Individual
Current assignee: Individual
Priority date: 2006-03-06
Filing date: 2006-03-06
Publication date: 2009-11-18
Anticipated expiration: 2026-03-06
Also published as: CN101034744A

Abstract

The present invention relates to a kind of Dismantler of abandoned battery, it is provided with positioner on frame, saw cutting device and shell-punching device.On positioner, be provided with main wheel and accessory whorl, on main wheel and accessory whorl, be respectively equipped with location hole and battery hole groove, the saw cutter is set on saw cutting device, core punching needle, shell-punching needle and pilot pin are set on shell-punching device, and the location hole of main wheel and accessory whorl and battery hole groove is corresponding on the core punching needle on the shell-punching device, shell-punching needle and pilot pin and the positioner.This machine novel structure, easy to operate is disassembled the battery waste energy reclaiming utilization that old and useless battery is quick, disassembled, and in disassembling process, do not cause secondary pollution, and disassemble the efficient height, be a green technology that DEVELOPMENT PROSPECT is arranged.

Description

Dismantler of abandoned battery

Technical field

The present invention relates to a kind of Dismantler of abandoned battery, particularly a kind of column type Dismantler of abandoned battery is the innovation of old and useless battery being reclaimed comprehensive utilization technique, belongs to the energy-conserving and environment-protective technical field.

Background technology

Along with the civic living standard is more and more higher, the use of first and second battery is more and more general, the discarded amount of battery is also increasing, a large amount of first and second discarded batteries cause extremely serious pollution to the mankind's life and environment, also wasted simultaneously human ample resources, the reclaiming of battery has been a global urgent problem.If can be with the most of reclaiming utilization of first and second battery, metals resources such as a large amount of iron, zinc, manganese, nickel, cobalt, cadmium just can be saved in the annual whole nation, are very huge wealth.At present, states such as Germany, Korea S, Japan have carried out reclaiming, and China's starting is slower, and many work has been done by existing indivedual enterprises, but because policy and technical, economical efficiency all can't effectively operate.

At present: handle the headache of first and second old and useless battery both at home and abroad, cost is the highest, is exactly the shell of battery and separating of inner core material.Current method in common one is a pyrogenic process; Make battery case be smelted into iron or ferroalloy by smelting, by tail gas recycle zinc and cadmium, again by metals such as metallurgical slag hydrometallurgical recovery manganese, nickel, cobalt (manganese, nickel, cobalt have changed owing to form metallurgical slag, reclaim more difficult).Method two is a wet method; This method is that directly (secondary cell is because the structure difference with battery crushing by machinery, more difficultly carry out fragmentation), reclaim iron-clad partly by magnetic separation, or broken material is all leached, various metallic compounds (iron has been transformed into the ferrovanadium slag, does not have recovery value again) are reclaimed in fractional precipitation again.More than two kinds of methods all to exist equipment investment big, the cost height, long flow path, problems such as specification requirement height, Here it is because of in do not have that enterprise of family can adhere to the reason of reclaiming primary cell, also be country's one of reason of the disposable old and useless battery of mandatory recovery of temporarily failing.

Summary of the invention

The invention provides a kind of Dismantler of abandoned battery, principle by a kind of machinery combination, can be simple, convenient, fast, efficiently, the shell with first and second old and useless battery thoroughly separates with inner core material at low cost, shell partly can melt down regeneration immediately, inner core material returns each metal producer, regeneration, owing to be that (disposable battery mainly is zinc, manganese, carbon-point etc. to clean inner core material, secondary cell is nickel, cobalt, cadmium etc.), the whole recovery regenerative process is just simple relatively, and just can there be considerable economic in regenerated resources enterprise.

Technical scheme of the present invention: a kind of battery is disassembled machine, comprise frame, bent axle, pull bar, connecting rod, flywheel, motor, motor drives the flywheel pull bar by power transmission shaft, belt pulley and bent axle rotates, and it is characterized in that being provided with on frame positioner, saw cutting device and shell-punching device.

Described positioner comprises main wheel, main axle, accessory whorl, accessory whorl axle, and major and minor the wheel is installed in respectively on the major and minor wheel shaft, is provided with battery hole groove and location hole on main wheel, corresponding battery hole groove and location hole on setting and main wheel on the accessory whorl.Described saw cutting device comprises saw blade main shaft and saw blade, and saw blade is divided into two and vertically is installed on the saw blade main shaft, and the peripheral edge portion of main wheel places between two saw blades, and the main wheel plane is vertical with the saw blade main shaft.Described shell-punching device comprises slide block, core punching needle, shell-punching needle and pilot pin, slide block is arranged on the major and minor vertical direction of taking turns the plane, and be connected with bent axle by connecting rod, core punching needle, shell-punching needle and pilot pin are set on slide block, slide block is driven by flywheel by connecting rod, bent axle and moves forward and backward, and the direction that moves is vertical with the major and minor plane of taking turns.

Main wheel in the described positioner, accessory whorl cylindrical are tangent, and the two-wheeled plane is on the same horizontal plane, and major and minor direction of taking turns rotation is opposite.The diameter that is arranged on core punching needle, shell-punching needle and pilot pin in the slide block is corresponding with battery hole groove, location hole on main wheel, the accessory whorl respectively with the position.The major and minor battery hole groove size of taking turns is corresponding with the diameter of battery.Above main wheel, be provided with the battery feeding funnel, be provided with circular arc battery baffle plate at the main wheel outward flange, the clamp cylinders shape battery thereby the battery plate washer matches with battery hole groove, and then for cutting.

The process of disassembling of the present invention is such: (the hole groove of every pair of major-minor wheel in the time of when battery is arranged the main wheel battery hole groove that enters the machine of disassembling by hopper in, the battery of the corresponding model of semicircle promptly), enter cutting area by interrupted rotation of main wheel, the blade of high speed rotating cuts two of battery partly limitedly, different model according to battery, how many adjustment should cut, and is as the criterion not cut inner core material, and how much every kind of model fixes if cutting.And when continuing to turn to intermittently junction point with accessory whorl,, battery is held firmly maintenance (having a small amount of modification or flat partially battery can obtain correction here) by two hole grooves (equaling the diameter of this battery) of major-minor wheel.When the major-minor wheel is held firmly battery, the most advanced location hole of becoming owner of accessory whorl of pilot pin that stops operating, drives by bent axle simultaneously, with the locking of major-minor wheel, in lock in place, centre of punch pin, shell-punching needle, the inner core with battery dashes from shell simultaneously, shell-punching needle dashes the battery ghost from major-minor wheel (shell that has just dashed from inner core has been to change a battery position again towards core major-minor wheel, and next stroke dashes from the major-minor wheel), forms the material that battery case, battery reach three kinds of separation of inner core end to end.After finishing towards shell towards core, pilot pin, core punching needle, shell-punching needle are driven by bent axle and leave the major-minor wheel, and the major-minor wheel rotates a battery position (process comprise bring a battery into, cut a battery) immediately, stop, locating, towards core, towards shell, rotate again, stop, impacting, circulation is disassembled.

The battery of the design invention is disassembled the battery of machine according to different model, but per minute is only disassembled 50-100, i.e. 3000-6000 old and useless battery per hour.

Originally the machine of disassembling is divided into A type and Type B, and the A type is disassembled, and 2#, 3# battery, the disassembled 5# of Type B, 7# battery, the battery of disassembling different model take turns by changing major-minor, and (battery of the corresponding a kind of model of hole groove of every pair of major-minor wheel) expresses towards pin, stroke etc.

This function of disassembling is disassembled length greater than all the first and second column type old and useless batterys more than the 15mm.

Novel structure of the present invention, reasonable, energy is convenient, fast, shell and the inner core material with first and second old and useless battery thoroughly separates efficiently, thereby regeneration effectively, the effective processing, the minimizing that are old and useless battery are polluted, can not produce secondary pollution again, the economic benefit that can produce is again simultaneously recycled the effect of energy-conserving and environment-protective thereby play.

Description of drawings

Fig. 1 is a structural representation of the present invention.

Fig. 2 is the mansion view that the present invention disassembles machine.

Fig. 3 is a positioning device structure schematic diagram of the present invention (front).

Fig. 4 is a shell-punching device structural representation of the present invention.

Embodiment

Shown in Fig. 1 ~ 4, positioner, saw cutting device and shell-punching device are set on frame 36, main wheel 34 is contained on the main axle 33, and accessory whorl 35 is contained on the accessory whorl axle 26, and saw blade 6 is contained on the saw blade main shaft 5.The power that battery is disassembled machine is to be provided by motor 1, and the belt pulley 3 of leading up to drives saw blade main shaft 5 and saw blade 6 is made high speed rotating, and per minute about 2800 changes.Another road drives reduction box 8 by belt pulley 9 and slows down, drive bent axle 17 and flywheel 12,19 rotations by belt pulley 11 again, bent axle 17 drivening rods 18 and slide block 27, pilot pin 41, core punching needle 42, shell-punching needle 28 are done the straight line shock motion, bent axle 17 revolutions can be regulated by belt pulley 11, and per minute about 50 ~ 100 changes, revolution is disassembled a battery., main wheel 34 and accessory whorl 35 be that pulling one-way wheel 32,21 is made one-directional rotation by flywheel 12,19 pull bar 20,13 of ining succession, drive main axle 33 by reduction box 29,25 again, accessory whorl axle 26 drives main wheel 34 again, accessory whorl 35 rotates, the switched in opposite of main wheel 34 and accessory whorl 35, and angle is the same.The rotational angle of main wheel 34, accessory whorl 35 can pass through pull bar 20,13, regulates in the radius point of flywheel 19,12, rotates that to begin and stop be that back stop angle by flywheel 19,12 corresponding bent axles 17 is come adjusting yoke point.This is a kind of mechanical interlocking device, guarantees that pilot pin 41, core punching needle 42, shell-punching needle 28 accurately enter main wheel 34 accessory whorls 35 and locate.Pilot pin 41, core punching needle 42 and shell-punching needle 28 are set on slide block 27, and slide block is driven by flywheel 19 by connecting rod 18, bent axle 17 and moves forward and backward.During towards core towards shell motion work, major-minor wheel does not rotate, and when pilot pin, core punching needle, shell-punching needle is once when withdrawing from the major-minor wheel, and major-minor is taken turns immediately rotating certain angle (the corresponding angle of the battery of each model) i.e. battery position, and stops operating immediately.The above-mentioned course of work of disassembling machine makes towards core towards the shell shuttling movement.2,7 is the bearing pedestal of power transmission shaft 10,4 is the bearing pedestal of saw blade axis, 30,24,37,39 bearing pedestals for the major-minor wheel, 38 is knockout and the hole that goes out shell, and 36 is that frame also is the maintenance steel plate, and 22,31 is the bearing pedestal of two one-way wheels 32,21,23 is the wheel shaft of one-way wheel 21,15, the 16th, the bearing pedestal of

bent axle

14,40 and 48 are respectively the location hole on main wheel and the accessory whorl, the

battery hole groove

44 and 47 of even corresponding major-minor wheel.

Above main wheel 34, be provided with battery feeding funnel 45, be provided with circular arc battery baffle plate 46 at the outward flange of main wheel 34, the battery baffle plate clamp cylinders shape battery 49 that matches with battery hole groove, and then for the cutting of saw cutter.Battery is through cutting location, behind core, dashes battery inner core 50 and battery case 51 from disassembling on the machine through the hole 38.

Claims

1, a kind of battery is disassembled machine, comprise frame, bent axle, pull bar, connecting rod, flywheel, slide block, main wheel, accessory whorl, motor, wherein motor drives flywheel pull bar and bent axle rotation by power transmission shaft, belt pulley, it is characterized in that being provided with positioner on frame, saw cutting device and shell-punching device; Positioner comprises main wheel (34), main axle (33), accessory whorl (35) and accessory whorl axle (26), main shaft (34) and accessory whorl (35) are installed in respectively on main axle (33) and the accessory whorl axle (26), saw cutting device comprises saw blade main shaft (5) and saw blade (6), saw blade (6) is divided into two and vertically is installed on the saw blade main shaft (5), shell-punching device comprises slide block (27), core punching needle (42), shell-punching needle (28) and pilot pin (41), and core punching needle, shell-punching needle and pilot pin are set on slide block; The peripheral edge portion of positioner main wheel (34) place between two saw blades of saw cutting device and main wheel plane and saw blade main shaft perpendicular, the slide block of shell-punching device is arranged on the main wheel and accessory whorl plane vertical direction of positioner, and slide block is connected with bent axle by connecting rod.

2, according to wanting the described battery of claim 1 to disassemble machine, it is characterized in that on main wheel (34), being provided with battery hole groove (44) and location hole (40), go up setting and corresponding battery hole groove (47) of main wheel (34) and location hole (48) at accessory whorl (35).

3, battery according to claim 1 is disassembled machine, it is characterized in that main wheel (34) and accessory whorl (35) cylindrical are tangent, and main wheel and accessory whorl plane are on the same horizontal plane, main wheel and accessory whorl direction of rotation.

4, a kind of battery according to claim 1 and 2 is disassembled machine, the location hole on the diameter that it is characterized in that the pilot pin in the slide block and position and the main wheel and the diameter and the position of the location hole on the accessory whorl are corresponding, the core punching needle in the slide block and the diameter of shell-punching needle and position are when main wheel and accessory whorl cylindrical are tangent, and be corresponding with the diameter and the position that are surrounded round battery hole groove by main wheel battery hole groove and accessory whorl battery hole groove.

5, a kind of battery according to claim 1 is disassembled machine, it is characterized in that main wheel (34) is provided with battery feeding funnel (45), is provided with circular arc battery baffle plate (46) at the main wheel edge, battery baffle plate and the battery hole groove clamp cylinders shape battery that matches.

6, a kind of battery according to claim 1 and 2 is disassembled machine, it is characterized in that main wheel (34), accessory whorl (35) the battery hole groove size when cylindrical is tangent is corresponding with the diameter of battery.