CN100560830C - Slub mercerized yarn and production method thereof - Google Patents
Slub mercerized yarn and production method thereof Download PDFInfo
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- CN100560830C CN100560830C CNB2004100651600A CN200410065160A CN100560830C CN 100560830 C CN100560830 C CN 100560830C CN B2004100651600 A CNB2004100651600 A CN B2004100651600A CN 200410065160 A CN200410065160 A CN 200410065160A CN 100560830 C CN100560830 C CN 100560830C
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Abstract
The invention belongs to a kind of yarn and production method thereof of special stylistic effects, be characterized in special mercerising bunchy yarn, be by a slub yarn and common spinning Egyptian cotton single thread plying, then through singing, mercerising, dyeing, be processed into mercerizing thread at last with special ring effect, what this method adopted is special doubling technology and aftertreatment technology, can embody rich change at fabric face, a kind of special yarn of irregular ring effect, this yarn has the gloss and the fineness of difference and common slub yarn simultaneously, this invention mainly solves is that common slub yarn is difficult on the circular knitting machine and uses, changed and on the fabric that high-count yarn is made into, can't use slub yarn in the past, and changed the characteristic that slub yarn in the past can not mercerising, form the effect of ring texture, it is a kind of novel to be that textile industry has, yarn with special value, this yarn can be applied in all trades and professions of textile industry, and particularly this invention particularly has meaning for slub yarn in the application of knitting industry.
Description
Technical field
The present invention relates to the special process technology of slub mercerized yarn, be a kind of yarn that utilizes two groups of different-effects through special doubling and after process technology yarn and the production and processing technology thereof made.
Background technology
The advantage of weaving face fabric mainly be lining flower type and weave, finishing technique, present, we are domestic, and what be short of is exactly the novelty of lining flower type aspect, unique not as people's will.
Summary of the invention
The purpose of this invention is to provide a kind of slub mercerized yarn and production method thereof with special gloss, fineness, have the problem that in the circular knitting machine lining, cannot use slub yarn at present now to solve, change the technology that slub yarn can not mercerising simultaneously, obtained a kind of special mercerising ring effect at last.
According to design provided by the present invention, slub mercerized yarn, by a common combed cotton yarn, the slub yarn common with another root, plying, twisting on two-for-one twister, again through singe, mercerising forms.
A kind of production method of slub mercerized yarn is characterized in that, (1) doubling, and with a common combed cotton yarn, the slub yarn common with another root, plying, twisting form strand on two-for-one twister; (2) singe, strand is singed at gassing frame, burn the filoplume on strand surface, 1000～1025 ℃ of the temperature of singing; (3) mercerising, strand carry out mercerising and handle through after singing on mercerizing range, the tension force of 18～22 ℃ of treatment temperatures, 6 minutes 30 seconds～6 minutes and 50 seconds processing time, processing strand: alkali concn 26～30 Baume degrees in stretch maintenance 0～0.5%, the treatment fluid.
Strand dyes: during dyeing, boil earlier and float: 95～98 ℃ of temperature, 30～40 seconds time, scouring agent 1.2-1.6g/l, H after mercerising is handled again
2O
25.0-5.8g/l, NaOH 2.5-2.8g/l, the pickling glacial acetic acid, 68～72 ℃ of temperature, 9.5～10.5 minutes time, main in and the alkali on the yarn, regulate the pH value, enzyme is washed and is used H
2O
2Enzyme, 38～42 ℃ of temperature, 14.5～15.5 minutes time mainly was to remove unreacted H
2O
2, because H
2O
2Dyestuff had destruction; Dyeing again: dyestuff is the high temperature resistant type dyestuff, 78～85 ℃ of temperature, levelling agent 0.8～1.0g/l; Soap: 95～98 ℃ of temperature add soaping agent 1.5～2g/l again; Fixation again: 55～65 ℃ of temperature, color-fixing agent 1.5～3g/l; Soft again, 35～45 ℃ of temperature, silicone softening agent 1.0～1.8g/l, cotton with type softener 0.8～1.0g/l.
Strand is dewatered, dries processing: during dehydration, on wringing machine, dewater, make strand moisture content unanimity to moisture content 75～100; During oven dry, in drying room, dry 80～85 ℃ of bake out temperatures, 400～450 rev/mins of drying rates, or 5.5～6 hours time.
A kind of application process of slub mercerized yarn is characterized in that, slub mercerized yarn is used for the jacquard weave part of knit fabric, makes jacquard weave partly have more abundant style and the effect that changes, or is applied to clothes and decorative fabric.
Slub mercerized yarn is by a common combed cotton yarn, the slub yarn common with another root, and plying, twisting form on two-for-one twister.This is a kind of yarn of a kind of special effect between common yarn and slub yarn, but the performance of giving this kind yarn mercerising simultaneously, and therefore this kind yarn of design has special gloss and fineness simultaneously in this invention.What this method adopted is special doubling technology and aftertreatment technology, what this invention mainly solved is to embody random ring effect on high-grade knitted thing surface, the effect that has mercerising simultaneously, this is a kind of effect that present high-grade circular knitting machine lining can't obtain, this invention simultaneously makes textile industry that a kind of yarn novel, that have special value be arranged, this yarn can be applied in all trades and professions of textile industry, particularly should invent particularly important in the application of knitting industry for slub yarn.
Advantage of the present invention has provided a kind of special yarn that can produce the circular knitting machine lining of special cloth style, texture, and integral body has improved the lining class, and development provides certain help to the high-end product development zone from a weaving processing type zone for China.
A kind of unique visual effects has been started in being applied in of this invention to a certain extent, the yarn that relates in this invention is different from common bunchy yarn in the market, be not applied to high-grade knitted circular knitting machine lining, and there is not the application of the slub yarn of mercerization effect on the market, relatively be fit to high-grade fabric and adopt, implicit, irregular color change is arranged.
The specific embodiment
The present invention relates to the process technology of yarn doubling, post processing, is a kind of special mercerising bunchy yarn and production and processing method thereof.Implementation example of the present invention is described in further detail below:
1, combing Egyptian cotton single thread
This yarn is taken charge of specially by me and is spun, because Egyptian cotton has good gloss and intensity, end product has good gloss, and because post processing will be passed through mercerising, common slub yarn cannot mercerising owing to reasons such as brute forces, can improve the bulk strength of bunchy yarn.
2, common slub yarn single thread
Use a special device that fine spining machine is transformed, in the control fine spining machine, the running status of rear roller, in the process of whole drawing-off, rear roller produces a moment acceleration every a setting-up time, changes the drawing-off state toward draw zone successively, produce a ring, continuously moment quickens, and has just produced ring continuously, and single preface ring and many prefaces ring are all within the selected scope of this patent yarn.A this yarn part is from outsourcing, and a part is specially spun oneself.
3, doubling (plying, twisting)
Two groups of single thread in selected 1,2 close sth. made by twisting through two-for-one twister, and this technology tieing is few, and yarn evenness is even.
4, singe
Strand is singed on Italian import gassing frame, burn the filoplume on strand surface, 1000～1025 ℃ of the temperature of singing, the air pressure of singing: gas pressure: 17000:1.5, the speed of a motor vehicle: the 800～850M/min that singes requires the burner temperature even, the clean level basically identical of singing.
5, reeling
Reeling on the reeling frame of German import.
6, mercerising
On the mercerizing range of Italian import,, guarantee that the yarn mercerising is even by control mercerising alkali temperature (18～22 ℃), 6 minutes 30 seconds～6 minutes and 50 seconds time, tension force (0～0.5%), alkali concn (26～30 Baume degrees).Yarn will bear certain stretching in the mercerization, thereby require yarn itself to have certain brute force, but common slub yarn on the market is owing to cannot control the crude joint part of avoiding another root single thread during the crude joint part doubling, thereby two powerful weakness are just in time met, form a weak knot that brute force is more weak, therefore such yarn cannot carry out mercerising, and the special slub yarn in this patent since wherein one be common yarn, thereby just in time improved the brute force of yarn.
7, dyeing
Dyeing: adopt exhaust process:: boil float-dye-soap-fixation-softness
Boil and float: 98 ℃ of temperature, time 30 ", scouring agent H
2O
2, NaOH, the pickling glacial acetic acid, 70 ℃, 10 minutes time, main in and the alkali on the yarn, regulate the pH value, enzyme is washed and is used H
2O
2Enzyme, 40 ℃ of 15 minutes times mainly are to remove unreacted H
2O
2, because H
2O
2Dyestuff had destruction;
Dyeing: the high temperature resistant type dyestuff, 80 ℃ of degree dyeing add levelling agent
Soap: 95 ℃ add soaping agent
Fixation: 60 ℃ of color-fixing agent
Soft: 40 ℃ of cotton type softeners of using of silicone softening agent
8, dehydration, oven dry
Wringing machine yarn moisture content unanimity, yarn not easy damaged, break.
Oven dry: rotary drying room, adopt low temperature baking yarn, make soft, the embrittlement not of yarn, brute force is easy damaged not.
9, rewinding
Winch is fallen in Italy's import, automatic speed regulation, and the yarn tieing is few.
Claims (3)
1, slub mercerized yarn is characterized in that: by the Egyptian cotton yarn of combing, after the common slub yarn doubling of another root, plying, twisting on two-for-one twister, again through singe, mercerising forms.
2, the production method of slub mercerized yarn according to claim 1 is characterized in that, (1), doubling: with a common combed cotton yarn, and the slub yarn common with another root, plying, twisting form strand on two-for-one twister; (2), singe: strand is singed at gassing frame, burn the filoplume on strand surface, 1000～1025 ℃ of the temperature of singing; (3), mercerising: strand carries out mercerising and handles through after singing on mercerizing range, the tension force of 18～22 ℃ of treatment temperatures, 6 minutes 30 seconds～6 minutes and 50 seconds processing time, processing strand: alkali concn 26～30 Baume degrees in stretch maintenance 0～0.5%, the treatment fluid.
3, the production method of slub mercerized yarn according to claim 2, its feature also is: strand dyes: during dyeing, boil earlier and float: 95～98 ℃ of temperature, 30～40 seconds time, scouring agent 1.2-1.6g/l, H after mercerising is handled again
2O
25.0-5.8g/l, NaOH 2.5-2.8g/l, the pickling glacial acetic acid, 68～72 ℃ of temperature, 9.5～10.5 minutes time, with in and alkali on the yarn, regulate the pH value, enzyme is washed and is used H
2O
2Enzyme, 38～42 ℃ of times, 14.5～15.5 minutes time is to remove unreacted H
2O
2Dyeing again: dyestuff is the high temperature resistant type dyestuff, 78～85 ℃ of temperature, levelling agent 0.8～1.0g/l; Soap: 95～98 ℃ of temperature add soaping agent 1.5～2g/l again; Fixation again: 55～65 ℃ of temperature, color-fixing agent 1.5～3g/l; Soft again, 35～45 ℃ of temperature, silicone softening agent 1.0～1.8g/l, cotton with type softener 0.8～1.0g/l.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2004100651600A CN100560830C (en) | 2004-10-25 | 2004-10-25 | Slub mercerized yarn and production method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2004100651600A CN100560830C (en) | 2004-10-25 | 2004-10-25 | Slub mercerized yarn and production method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1600917A CN1600917A (en) | 2005-03-30 |
| CN100560830C true CN100560830C (en) | 2009-11-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2004100651600A Expired - Fee Related CN100560830C (en) | 2004-10-25 | 2004-10-25 | Slub mercerized yarn and production method thereof |
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Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1962982B (en) * | 2006-11-21 | 2010-04-21 | 李国良 | Method for preparing invisible slub mercerized cotton wool jeans fabrics |
| CN102021778A (en) * | 2010-07-21 | 2011-04-20 | 无锡市天然绿色纤维科技有限公司 | Production method for singeing and mercerizing single yarn |
| CN102321968B (en) * | 2011-08-12 | 2013-07-03 | 江苏金辰针纺织有限公司 | Dyeing pre-treatment method of cotton fabric |
| CN102758285B (en) * | 2012-07-26 | 2015-03-25 | 广东溢达纺织有限公司 | Manufacturing method for colored spun yarn blended with mercerized fiber |
| CN102899929A (en) * | 2012-10-30 | 2013-01-30 | 东华大学 | Processing method of salt-free dyeing through activated dye |
| CN103215737B (en) * | 2013-04-27 | 2015-05-20 | 广州纺织服装研究院有限公司 | Purified cotton knitted fabric having soft hemp effect and manufacturing method thereof |
| CN107142580B (en) * | 2017-05-23 | 2019-03-08 | 江南大学 | A kind of adjustable slub process units of slub length and production method |
-
2004
- 2004-10-25 CN CNB2004100651600A patent/CN100560830C/en not_active Expired - Fee Related
Non-Patent Citations (4)
| Title |
|---|
| 竹节纱的生产实践. 申秀林，张俊芬.天津纺织科技，第41卷第1期. 2003 |
| 竹节纱的生产实践. 申秀林，张俊芬.天津纺织科技，第41卷第1期. 2003 * |
| 纱线染色（上册）. 钱崇濂，69，纺织工业出版社. 1984 |
| 纱线染色（上册）. 钱崇濂，69，纺织工业出版社. 1984 * |
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| CN1600917A (en) | 2005-03-30 |
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Application publication date: 20050330 Assignee: Wuxi Natural Textile Industrial Co., Ltd. Assignor: Tian Textile Industry Co., Ltd., Wuxi City Contract record no.: 2010320000050 Denomination of invention: Ring Mercerized yarn and fabrication method and application method Granted publication date: 20091118 License type: Exclusive License Record date: 20100220 |
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Denomination of invention: Ring Mercerized yarn and fabrication method and application method Effective date of registration: 20120627 Granted publication date: 20091118 Pledgee: Agricultural Bank of China Limited by Share Ltd Wuxi science and Technology Branch Pledgor: Wuxi Natural Textile Industrial Co., Ltd. Registration number: 2012990000330 |
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