CN100554208C - 一种超高强砂浆的制备方法 - Google Patents

一种超高强砂浆的制备方法 Download PDF

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CN100554208C
CN100554208C CNB2007101589009A CN200710158900A CN100554208C CN 100554208 C CN100554208 C CN 100554208C CN B2007101589009 A CNB2007101589009 A CN B2007101589009A CN 200710158900 A CN200710158900 A CN 200710158900A CN 100554208 C CN100554208 C CN 100554208C
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cement
water
mortar
silicon ash
defoamer
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徐世烺
高良丽
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Hangzhou Guyiqiang New Material Technology Co ltd
Zhejiang Zhongrui New Material Technology Co ltd
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Dalian University of Technology
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Abstract

本发明属于建筑材料技术领域,涉及一种超高强砂浆的制备方法。其特征在于原料及其其各组分的质量百分比为:水泥35%~50%,硅灰5%~15%,硅砂25%~35%,石英砂3%~10%,消泡剂0.1%~0.2%,水7%~14%,减水剂为水泥和硅灰(即胶凝材料)质量之和的1.5%~4.5%,各组分总量满足100%;搅拌采用变速搅拌机,逐档增速,然后置于振动台上或插入振捣棒振动,以现有高性能混凝土的养护方法养护。本发明的超高强砂浆强度能达到150MPa,具有原料易得,制备工艺简单并易于在工程施工现场实现,适合于工程化的特点。

Description

一种超高强砂浆的制备方法
技术领域
本发明属于建筑材料技术领域,涉及一种超高强砂浆的制备方法。
背景技术
一些工程建筑、特别是侵蚀环境的建筑,如化工厂、食品加工厂、冷库、重型机器厂等建筑物的地面以及港口和海洋平台、放射性废弃物储存容器等的建造,需要大量成本较低、可在施工现场制备的超高强砂浆。
现有的国内外超高强砂浆的配制,大多是采用磨细波特兰水泥、超细颗粒的硅灰(或矿渣、粉煤灰等)、精细石英砂(或其它优质细集料,如不锈钢粉)、水和超塑化剂等组成,成型时通过施加一定的压力后于室温静置1天后拆模,使用80℃或以上的热水浴养护一天后室温养护几天,再在高温(200℃左右)干热养护1天后冷却至室温养护到龄期,抗压强度达150兆帕以上。该技术配制的砂浆虽然强度高,但成本高、工艺复杂,不适合工程应用,目前仅限于制造某些工具、热塑性树脂的模具等预制品。
文献“Tensile properties of fibre-reforced very high strength DSPmortar(Magzine of Concrete Research,2000,52,No.2,Apr.,101~108)”叙述的一种超高强砂浆的配制,在工艺上进行了改进,其材料由比表面积为400~450m2/kg的白波特兰水泥、硅灰、粉状超塑化剂、精细石英砂、水组成,搅拌均匀后在75赫兹振动台振动成型,24小时拆模后80℃热水浴养护24小时,再在试验室条件养护到龄期,制得75mm×150mm圆柱体最小抗压强度为150兆帕。该方法成本仍高、工艺较复杂,在施工现场还是难以实现;由于国内最好的标号为62.5的水泥比表面积也只能达到380.6m2/kg,该砂浆的制备还需要进口水泥。
由于现有技术在施工现场制备超高强砂浆的困难,目前建筑用的混凝土材料强度低、密实度小,用于一些需要超高强高密实材料的工程建筑并不理想。
发明内容
本发明的目的,在于提供一种超高强砂浆的制备方法,这种砂浆成本低廉,便于施工现场制备,其强度可达到140-150兆帕(MPa),能满足各种需要超高强高密实材料的工程建筑。
一种超高强砂浆的制备方法,其特征在于原料为水泥、硅灰、硅砂、石英砂、消泡剂、水和减水剂,其各组分的质量百分比为:水泥35%~50%,硅灰5%~15%,硅砂25%~35%,石英砂3%~10%,消泡剂0.1%~0.2%,水7%~14%,减水剂为水泥和硅灰(即胶凝材料)质量之和的1.5%~4.5%,各组份总量满足100%;
上述材料中,水泥为标号62.5、62.5R、52.5、52.5R的硅酸盐水泥,硅砂的细度为20~40目,石英砂的细度为100~200目,消泡剂为磷酸三酊酯或SP-202系列水性用消泡剂,减水剂为聚羧酸盐减水剂;
搅拌制作该超高强砂浆的方法为:采用变速搅拌机,在80转/分~350转/分范围内逐档提升搅拌速度,搅拌时间为10至25分钟,将搅拌好的砂浆倒入模具中,置于振动台上或插入振捣棒振动2~10分钟;养护方法为:在工地现场施工时,采用现有的高性能混凝土养护方法,即前3天每1-2小时浇水后覆膜,3天后每天早晚浇水后覆膜到龄期;在实验室制作时,覆膜约24小时后拆模,放入常温水中养护到龄期。
采用建筑行业制作混凝土或砂浆常用的振动台或振捣棒,振动频率国内一般采用50赫兹;在工地现场施工,模具较大或无法移动时,可采用振捣棒振动。
已有技术采用高温养护,是为了促进火山灰效应,从而提高强度。考虑到现场实施困难,本发明着眼于搅拌工艺,改进以往只是在宏观水平上达到均匀的搅拌,采用变速搅拌机,逐档增速,通过高速搅拌达到微观水平的均匀,促进了水泥的水化程度,从而提高了强度,实现了用常规养护方法养护制备超高强砂浆。
本发明的砂浆标准件按GB/T 50081-2002第六章进行立方体抗压强度实验,强度能达到140-150Mpa,密度约2.4克/厘米3
除了硅酸盐水泥外,也可以采用相同标号(即相同强度)的普通硅酸盐水泥、矿渣硅酸盐水泥、火山灰质硅酸盐水泥、粉煤灰硅酸盐水泥、复合硅酸盐水泥等其他种类水泥制作本发明的超高强砂浆,这些水泥的主要成份同样为硅酸盐水泥熟料。采用其他种类水泥时,可以参照本发明的硅酸盐水泥质量百分比,以及该种类水泥中其他矿物混合材料的掺量,确定该种类水泥在砂浆中的质量百分比。
本发明具有以下优点:
1、流动性好,无裂纹、气孔少且小,内部结构致密,成型表面光滑,强度高,其强度/密度的值与钢的相当,具有较好的抗渗性和抗磨性。
2、所选材料为大量生产的市售产品,原材料易得。
3、相对于其他超高强砂浆,本发明的制备工艺简单并易于在工程施工现场实现,适合于工程化。
具体实施方式
以下结合实施例对本发明的技术方案作进一步描述。所有搅拌步骤均采用变速搅拌机,强度测试采用标准立方体砂浆试件,其养护龄期为28天,按GB/T 50081-2002第六章进行立方体抗压强度实验。
实施例1,砂浆原料及各组分原料百分比为:硅酸盐水泥(P.II62.5)35%,硅灰13%,硅砂(20~40目)35%,石英砂(标注细度为150目)6%,消泡剂(SP-202)0.2%,水9.6%,聚羧酸盐减水剂(Sika-III)为水泥和硅灰(即胶凝材料)质量之和的2.5%,即总量的1.2%。
搅拌原料时,在80转/分~350转/分范围内逐档提升搅拌速度,搅拌时间为15分钟,将搅拌好的砂浆倒入模具中,置于振动台上振动5分钟,振动频率为50Hz,覆膜至24小时,拆模后放入常温水中养护。
经测试,该砂浆的28天抗压强度为148.3MPa。
实施例2,砂浆原料及各组分原料百分比为:硅酸盐水泥(P.II62.5R)42%,硅灰15%,硅砂(20~40目)25%,石英砂(标注细度为150目)5.5%,消泡剂(SP-202)0.2%,水10.3%,聚羧酸盐减水剂(Sika-HI)为水泥和硅灰(即胶凝材料)质量之和的3.5%,即总量的2.0%。
搅拌原料时,在80转/分~350转/分范围内逐档提升搅拌速度,搅拌时间为25分钟,将搅拌好的砂浆倒入模具中,置于振动台上振动10分钟,振动频率为50Hz,覆膜至24小时,拆模后放入常温水中养护。
经测试,该砂浆的28天抗压强度为158.8MPa。
实施例3,砂浆原料及各组分原料百分比为:硅酸盐水泥(P.II62.5)40.8%,硅灰5%,硅砂(20~40目)35%,石英砂(标注细度为100~200目)10%,消泡剂(SP-202)0.1%,水7%,聚羧酸盐减水剂(Sika-III)为水泥和硅灰(即胶凝材料)质量之和的4.5%,即总量的2.1%。
搅拌原料时,在80转/分~350转/分范围内逐档提升搅拌速度,搅拌时间为20分钟,将搅拌好的砂浆倒入模具中,置于振动台上振动6分钟,振动频率为50Hz,覆膜至24小时,拆模后放入常温水中养护。
经测试,该砂浆的28天抗压强度为149.2MPa。
实施例4,砂浆原料及各组分原料百分比为:硅酸盐水泥(P.II 52.5R)50%,硅灰10%,硅砂(20~40目)25%,石英砂(标注细度为150目)3%,消泡剂(磷酸三酊酯)0.1%,水11%,聚羧酸盐减水剂(Sika-III)为水泥和硅灰(即胶凝材料)质量之和的1.5%,即总量的0.9%。
搅拌原料时,在80转/分~350转/分范围内逐档提升搅拌速度,搅拌时间为23分钟,将搅拌好的砂浆倒入模具中,置于振动台上振动8分钟,振动频率为50Hz,覆膜至24小时,拆模后放入常温水中养护。
经测试,该砂浆的28天抗压强度为157.6MPa。
实施例5,砂浆原料及各组分原料百分比为:硅酸盐水泥(P.II52.5)45%,硅灰5%,硅砂(20~40目)30%,石英砂(标注细度为150目)10%,消泡剂(磷酸三酊酯)0.2%,水8.8%,聚羧酸盐减水剂(Sika-III)为水泥和硅灰(即胶凝材料)质量之和的2.0%,即总量的1.0%;。
搅拌原料时,在80转/分~350转/分范围内逐档提升搅拌速度,搅拌时间为10分钟,将搅拌好的砂浆倒入模具中,置于振动台上振动2分钟,振动频率为50Hz,覆膜至24小时,拆模后放入常温水中养护。
经测试,该砂浆的28天抗压强度为143.5MPa。
实施例6,砂浆原料及各组分原料百分比为:硅酸盐水泥(P.II52.5R)50%,硅灰6.17%,硅砂(20~40目)25%,石英砂(标注细度为150目)3%,消泡剂(磷酸三酊酯)0.15%,水14%,聚羧酸盐减水剂(Sika-III)为水泥和硅灰(即胶凝材料)质量之和的3.0%,即总量的1.68%。
搅拌原料时,在80转/分~350转/分范围内逐档提升搅拌速度,搅拌时间为15分钟,将搅拌好的砂浆倒入模具中,插入振捣棒振动10分钟,振动频率为50Hz,采用现有的高性能混凝土养护方法养护至龄期。
经测试,该砂浆的28天抗压强度为153.8MPa。

Claims (1)

1、一种超高强砂浆的制备方法,其特征在于原料为水泥、硅灰、硅砂、石英砂、消泡剂、水和减水剂,其各组分的质量百分比为:水泥35%~50%,硅灰5%~15%,硅砂25%~35%,石英砂3%~10%,消泡剂0.1%~0.2%,水7%~14%,减水剂为水泥和硅灰质量之和的1.5%~4.5%,各组份总量满足100%;
上述材料中,水泥为标号62.5、62.5R、52.5、52.5R的硅酸盐水泥,硅砂的细度为20~40目,石英砂的细度为100~200目,消泡剂为磷酸三酊酯或SP-202系列水性用消泡剂,减水剂为聚羧酸盐减水剂;
采用变速搅拌机搅拌原料,在80转/分~350转/分范围内逐档提升搅拌速度,搅拌时间为10至25分钟,将搅拌好的砂浆倒入模具中,置于振动台上或插入振捣棒振动2~10分钟;养护方法为:在工地现场施工时,采用现有的高性能混凝土养护方法;在实验室制作时,覆膜24小时后拆模,放入常温水中养护到龄期。
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