CN100518962C - Dry separation device for floating bead ash - Google Patents

Dry separation device for floating bead ash Download PDF

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Publication number
CN100518962C
CN100518962C CNB2007100195245A CN200710019524A CN100518962C CN 100518962 C CN100518962 C CN 100518962C CN B2007100195245 A CNB2007100195245 A CN B2007100195245A CN 200710019524 A CN200710019524 A CN 200710019524A CN 100518962 C CN100518962 C CN 100518962C
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CN
China
Prior art keywords
ash
pearl
hub
separation device
outlet
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Expired - Fee Related
Application number
CNB2007100195245A
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Chinese (zh)
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CN101011697A (en
Inventor
唐小海
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Wuxi Hongxiang Auxiliary Power Co Ltd
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Individual
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Priority to CNB2007100195245A priority Critical patent/CN100518962C/en
Publication of CN101011697A publication Critical patent/CN101011697A/en
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Publication of CN100518962C publication Critical patent/CN100518962C/en
Expired - Fee Related legal-status Critical Current
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Abstract

The invention relates to a separation device for coal powder by sorting out floating grains and tiny ashes. It installs separator shell on the machine frame, with separation hub installed on the hollow shaft inside the shell, several separation ring between the shell and the separation hub, separation channel formed between two separation rings, a small ash bucket connected to the lower end of the shell, collector for collecting floating grains installed on the upper end of the shell, with drive mechanism connected to the hollow rotational shaft. Using this device, it can collect coal ash and floating grains to make the best use of the coal.

Description

Dry separation device for floating bead ash
Technical field
The invention belongs to a kind of separation equipment, specifically a kind of device that pearl and little ash are separated from each other that floats that is used for flyash.
Background technology
General coal-burning power plant all wants the coal of kiloton on the burnup and up to ten thousand tons every day, and the flyash that therefore tons up to a hundred arranged accordingly and go up kiloton are as discarded object.Flyash is except using value own is more and more higher, and also containing a lot of utilities in these flyash can extract." organic hollow glass ball " (be commonly called as and float pearl) is exactly wherein a kind of.The application of floating pearl is very extensive.But, domestic most of power plant floats and exists contradiction on the pearl selling flyash and sale, is that water separates such separate mode because float the mode of producing of pearl at present, if sale flyash, must sacrifice and be mixed in the pearl that floats that approximately contains in the flyash about 1% and collect.Must sacrifice 99% little ash and collect if float pearl.
Summary of the invention
The object of the present invention is to provide a kind of dry separation device for floating bead ash, when collecting flyash, collect the pearl that floats wherein.Make to collect little ash and float pearl and take place simultaneously, kill two birds with one stone satisfactory to both parties neat U.S..
According to technical scheme provided by the invention, the seperator shell is installed on frame, the separation hub that is installed on the hollow rotating shaft is set in the seperator shell, several eseparation rings are set at the seperator shell with separating between the hub, between per two eseparation rings, form split tunnel, connect little ash bucket in the lower end of seperator shell, be used to collect the gatherer that floats pearl, on hollow rotating shaft, connect driving mechanism in the installation of the upper end of seperator shell.
In gatherer, the import of blower fan is communicated with the upper end of seperator shell, the outlet of blower fan utilizes pipeline to be connected with an import of hydraulic ejector, another import of hydraulic ejector is connected with centrifugal delivery side of pump, the outlet of hydraulic ejector utilizes pipeline and floats the pearl service sink and be connected, and blow-off pipe is set floating on the pearl service sink.
The outlet of hollow rotating shaft is positioned at the upper end of separating hub, the import of hollow rotating shaft utilizes pipeline to be connected with the outlet of air injection device, an import of air injection device removes ash bucket with insulation and is communicated with, and another import of air injection device utilizes pipeline to be connected with the outlet of air compressor.In driving mechanism, on the output shaft of motor bevel gear is installed, this bevel gear and the bevel gear engagement that is installed on the hollow rotating shaft.It is horn-like that eseparation ring is, and the big end of eseparation ring is downward, the mutual back-off stack of several eseparation rings; Between the upper end of upper end of separating hub and seperator shell, back-diffusion and guide housing are set.Back-diffusion and guide housing become the hemispherical of back-off.On hollow rotating shaft, be provided for coordinating separating the adjusting device of the motor speed of hub motor and blower fan.
Advantage of the present invention is: after utilizing this device, can when collecting flyash, collect the pearl that floats wherein, make in the flyash float pearl and little ash bucket can be fully used, thereby improved economic benefit of enterprises effectively.
Description of drawings
Fig. 1 is a structure chart of the present invention.
The specific embodiment
Seperator shell 8 is installed on frame 14, the separation hub 7 that is installed on the hollow rotating shaft 17 is set in seperator shell 8, several eseparation rings 6 are set at seperator shell 8 with separating between the hub 7, form split tunnel 6 of per two eseparation rings, connect little ash bucket 16 in the lower end of seperator shell 8, be used to collect the gatherer that floats pearl in the installation of the upper end of seperator shell 8, on hollow rotating shaft 17, connect driving mechanism.
In gatherer, the import of blower fan 4 is communicated with the upper end of seperator shell 8, the outlet of blower fan 4 utilizes pipeline to be connected with an import of hydraulic ejector 11, another import of hydraulic ejector 11 is connected with the outlet of centrifugal pump 12, the outlet of hydraulic ejector 11 utilizes pipeline and floats pearl service sink 13 and be connected, and blow-off pipe 15 is set floating on the pearl service sink 13.The outlet of hollow rotating shaft 17 is positioned at the upper end of separating hub 7, the import of hollow rotating shaft 17 utilizes pipeline to be connected with the outlet of air injection device 3, an import of air injection device 3 removes ash bucket 2 with insulation and is communicated with, and another import of air injection device 3 utilizes pipeline to be connected with the outlet of air compressor 1.
In driving mechanism, on the output shaft of motor 10 bevel gear is installed, this bevel gear and the bevel gear engagement that is installed on the hollow rotating shaft 17.Eseparation ring 6 is horn-like, and the big end of eseparation ring 6 is downward, several eseparation ring 6 mutual back-off stacks; Between the upper end of upper end of separating hub 7 and seperator shell 8, back-diffusion and guide housing 5 are set.The hemispherical of back-diffusion and 5 one-tenth back-offs of guide housing.On hollow rotating shaft 17, be provided for coordinating separating the adjusting device 9 of the motor speed of hub motor 10 and blower fan 4.
Among the figure: 1, air compressor is used for former ash bucket is floated the air machinery that pearl ash mixture is delivered to separation bin; 2, insulation removes ash bucket, is used to store the former grey storehouse of floating the pearl ash; 3, air injection device floats the conveying equipment that the pearl ash is delivered to separation bin former ash bucket is mixed; 4, the pearl blower fan is floated in suction, and the equipment that the outer cleaning treatment of separation bin is gone into and carried to the pearl aspiration is floated in the delay of separation bin; 5, back-diffusion and guide housing tentatively spread the gaseous mixture of sending into separation bin through the back-diffusion pipe nipple, and even distribution falls into the separation hub; 6, non-return blinds eseparation ring, be flyash and separate float the pearl separation barrier, make the coal ash of having separated be difficult to reflux; 7, separating hub, is the main element of separation bin, and there is axial ripple on shape such as mitriform surface, produces centrifugal force during rotation, the coal ash of blending agent with float pearl and should accept centrifugal force and vary in size and separate; 8, seperator shell is the foreign exchange bulkhead of seperator, the coal ash outlet is arranged and float the pearl air stream outlet by law of segregation; 9, adjusting device is that the adjusting that separates hub motor and blower motor rotating speed is coordinated; 10, speed-regulating actuator provides power for the separation hub; 11, hydraulic ejector is to utilize the water-aspirator pressure hydrodynamic force to spray, and the pearl air-flow that floats of induced-draught fan outlet is sent into the pond and carried out water and clean to get rid of and may be mixed in the tiny coal ash that floats in the pearl air-flow floating pearl floating pearl; 12, centrifugal pump provides press water for the waterpower injector; 13, float the pearl service sink, clean and float pearl; 14, frame makes up the bearing support of this device; 15, blow-off pipe is got rid of the coal ash that washes down.
The little ash of general power plant gets off just to have machinery or air conveyor to be delivered to grey storehouse from deduster.The utility model is arranged in the Hui Ku top in principle.The flyash of sending here from deduster before warehouse-in, middle this device that inserts, the little ash after the separation is put in storage again.Float pearl and go into to float the Zhu Chi cleaning.
Little ash mainly is that unit weight according to little ash is at 0.7T/m with floating separating of pearl 3About, and the unit weight that floats pearl is at 0.25-0.4T/m 3, according to the bulk density difference of these two kinds of materials, it is floating principle that water separates, it is the simplest and effective that yes.But its shortcoming must be sacrificed the activity of little ash, because in a single day little ash runs into water, has just lost value.Therefore, want to float in the process of pearl, do not sacrifice the activity of little ash simultaneously, must do separation in separation.
Doing to separate mainly relies on the bulk density difference that floats pearl and little ash to carry out Gravity Separation and centrifugation.This device is based on centrifugation.
Has wavy surface above the centrifugal hub of separation bin.When the combination ash air-flow was flowed from top to bottom by the powder feeding pipe introducing, because the expansion of flow area, flow velocity reduced, and the little ash of part is separated under the gravity effect.And the combination ash air-flow continues to descend, and enters rotor region, rotates under the drive of rotor.Soot particle is big because of volume to weight ratio floats pearl, is subjected to big action of centrifugal force, is thrown the outside of tubaeform eseparation ring 6, and along the inwall whereabouts of seperator shell 8, the lock gas batcher through being installed on little ash bucket 16 lower ends is discharged into little grey storehouse.Float pearl then in the inboard of eseparation ring 6 along with air-flow is inhaled pearl blower fan 4 and hydraulic ejector 11 injects service sinks 13 through the passage of 8 on back-diffusion and guide housing 5 and seperator shell.
When flyash by air injection device 3 after 17 inputs of ash conveying pipe and hollow rotating shaft separate between hubs 7 and the eseparation ring 6, because it is big that volume becomes, flow velocity reduces, gravity effect because of little ash, the little ash of part falls to separating, enter following little ash bucket 16, inhale pearl blower fan 4 because unit weight gently continues to rise to enter with air-flow and float pearl.
Again the function of several critical pieces is described below.Separation bin mainly separates hub 7 and blinds eseparation ring 6 and seperator shell 8 according to the former reason of dilatation reduction of speed Gravity Separation and centrifugation and forms.After flyash enters this separation bin, separate hub 7 rotations and produce centrifugal force, the bigger little ash of unit weight is thrown to the separation bin inwall and entered little ash bucket 16 along the inwall downslide; Unit weight is less floats pearl and then is trapped in blinds eseparation ring 6 inboards and inhales pearl blower fan 4 by the separation bin top and suck and drain into and float pearl service sink 13.
Blinds eseparation ring 6 is mainly used in to be separated little ash and floats pearl, and the little ash in eseparation ring 6 outsides slips into little ash bucket 16 along the separation bin bulkhead, and the inlet of pearl with air-flow inflow separation bin top blower fan 4 floated in the inboard, squeezes into service sink 13 through blower fan 4.
Hydraulic jet pump 11 has two effects: the one, and utilize suction chamber that lighter abundant the mixing with water of pearl of floating of unit weight reached the cleaning purpose.The 2nd, suction chamber causes vacuum, can floating the smooth extraction of pearl air-flow and injecting service sink 13 separation bin.
Float pearl service sink 13 and be and utilize the light floatation characteristic of unit weight of floating pearl, flotation is cleaned in the pond, simultaneously, separates floating the residual little ash that the pearl air-flow is mingled with, and guarantees to float the purity quality of pearl.
With the 300MW generating set is example, more than 3000 ton of coal of about burnup every day, about more than 600 tons of the little ash that is produced, contain in the general little ash of coal that to float pearl about 1%, so as separate well, can receive that the 2-4 ton floats pearl every day, per tonly float pearl by 2000 yuan of calculating of market price, take in every day about 6000 yuan, annual by operation ratio calculating in 300 days, can take in 1,800,000 yuan every year.General this covering device of Installation in Plant can both be recouped capital outlay about a season.

Claims (7)

1, dry separation device for floating bead ash, it is characterized in that: go up in frame (14) seperator shell (8) is installed, the separation hub (7) that is installed on the hollow rotating shaft (17) is set in seperator shell (8), several eseparation rings (6) are set at seperator shell (8) with separating between the hub (7), between per two eseparation rings (6), form split tunnel, connect little ash bucket (16) in the lower end of seperator shell (8), be used to collect the gatherer that floats pearl in the installation of the upper end of seperator shell (8), go up the connection driving mechanism at hollow rotating shaft (17).
2, dry separation device for floating bead ash as claimed in claim 1, it is characterized in that: in gatherer, the import of blower fan (4) is communicated with the upper end of seperator shell (8), the outlet of blower fan (4) utilizes pipeline to be connected with an import of hydraulic ejector (11), another import of hydraulic ejector (11) is connected with the outlet of centrifugal pump (12), the outlet of hydraulic ejector (11) utilizes pipeline and floats pearl service sink (13) and be connected, and blow-off pipe (15) is set floating on the pearl service sink (13).
3, dry separation device for floating bead ash as claimed in claim 1, it is characterized in that: the outlet of hollow rotating shaft (17) is positioned at the upper end of separating hub (7), the import of hollow rotating shaft (17) utilizes pipeline to be connected with the outlet of air injection device (3), an import of air injection device (3) removes ash bucket (2) with insulation and is communicated with, and another import of air injection device (3) utilizes pipeline to be connected with the outlet of air compressor (1).
4, dry separation device for floating bead ash as claimed in claim 1 is characterized in that: in driving mechanism, on the output shaft of motor (10) bevel gear is installed, this bevel gear and the bevel gear engagement that is installed on the hollow rotating shaft (17).
5, dry separation device for floating bead ash as claimed in claim 1 is characterized in that: eseparation ring (6) is horn-like, and the big end of eseparation ring (6) is downward, several eseparation rings (6) back-off stack mutually; Between the upper end of upper end of separating hub (7) and seperator shell (8), back-diffusion and guide housing (5) are set.
6, dry separation device for floating bead ash as claimed in claim 5 is characterized in that: back-diffusion and guide housing (5) become the hemispherical of back-off.
7, dry separation device for floating bead ash as claimed in claim 2 is characterized in that: be provided for the adjusting device (9) that coordination separates the motor speed of hub motor (10) and blower fan (4) on hollow rotating shaft (17).
CNB2007100195245A 2007-01-08 2007-01-08 Dry separation device for floating bead ash Expired - Fee Related CN100518962C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNB2007100195245A CN100518962C (en) 2007-01-08 2007-01-08 Dry separation device for floating bead ash

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNB2007100195245A CN100518962C (en) 2007-01-08 2007-01-08 Dry separation device for floating bead ash

Publications (2)

Publication Number Publication Date
CN101011697A CN101011697A (en) 2007-08-08
CN100518962C true CN100518962C (en) 2009-07-29

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CNB2007100195245A Expired - Fee Related CN100518962C (en) 2007-01-08 2007-01-08 Dry separation device for floating bead ash

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101875044B (en) * 2010-03-03 2012-07-04 柳州市圣诺科技有限公司 Hollow micro sphere suction separation method and device
CN104226595B (en) * 2014-09-01 2015-12-30 常熟市筑紫机械有限公司 Environment-friendly and energy-efficient zinc oxide graded collecting device
CN104310762B (en) * 2014-10-30 2022-06-07 中国建材国际工程集团有限公司 Method for collecting and sorting hollow glass beads

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Owner name: WUXI HONGXIANG POWER AUXILIARY CO., LTD.

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Free format text: CORRECT: ADDRESS; FROM: 214161 WUXI HONGXIANG POWER AUXILIARY FACTORY, HULI TOWN, BINHU DISTRICT, WUXI CITY, JIANGSU PROVINCE TO: 214161 NO.35, TANG LANE, HONGXIANG VILLAGE, HUDAI TOWN, BINHU DISTRICT, WUXI CITY, JIANGSU PROVINCE

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Address after: 214161 lakes in Jiangsu province Wuxi City foreshore Hongxiang Hudai Town Village Soup Lane No. 35

Patentee after: Wuxi Hongxiang Auxiliary Power Co., Ltd.

Address before: 214161 lakes in Jiangsu province Wuxi City foreshore Hu town Wuxi City Hongxiang auxiliary power plant

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Granted publication date: 20090729

Termination date: 20130108

CF01 Termination of patent right due to non-payment of annual fee