CN100494024C

CN100494024C - Automatic carpet coiling machine

Info

Publication number: CN100494024C
Application number: CNB200710023537XA
Authority: CN
Inventors: 周宽
Original assignee: POLYPROPYLENE CO Ltd CHANGSHU
Current assignee: POLYPROPYLENE CO Ltd CHANGSHU
Priority date: 2007-06-07
Filing date: 2007-06-07
Publication date: 2009-06-03
Anticipated expiration: 2027-06-07
Also published as: CN101066729A

Abstract

The present invention is automatic carpet winding machine, and belongs to the field of packing machine technology. The automatic carpet reeling machine includes one frame with power set and electric controlling box; one cantilever carpet winding shaft pivoted to the frame, connected to the power set and possessing one carpet seizing plate; one locating rod and one guide rail seat separately on two sides of the carpet winding shaft; one cylinder on the guide rail seat; one carpet reel expelling rack set on the carpet winding shaft and connected to the cylinder to expel carpet reel; and two stroke switches on the guide rail seat. The present invention can wind carpet automatically.

Description

Automatic carpet lapper

Technical field

The present invention relates to a kind of automatic carpet lapper, belong to packing machinery technology.

Background technology

In carpet manufacture manufacturer, before with the finished carpet vanning, to be rolled into cylindrical body to carpet earlier, labelled then.At present, rolling (going out the to claim clot) operation of carpet is all finished by manual, this original mode of operation has following shortcoming: the one, and working strength of workers is big, and the rolling operation is renderd a service low; The 2nd, damaging big to the operator's of rolling operation skin, because in the rolling process, workman's hand and carpet are keeping friction law often, and must be with the form application of force of making dough, make the carpet rolling-in, therefore rolling workman's palm, finger usually serious, the scratch of be full of cracks to spread all over, hinder mark full of stains or spots, influence carrying out smoothly of normal rolling operation.No matter be to consider, still, all wish to have a kind of automatic carpet lapper to change above-mentioned situation from improving the production capacity of operating efficiency from hommization angle to the rolling workman.

Summary of the invention

Task of the present invention be to provide a kind of help alleviating workman's operation intensity and use embody labour protection, can improve rolling speed and use to embody and satisfy the automatic carpet lapper that efficient package handling requires.

Task of the present invention is finished like this, a kind of automatic carpet lapper, and it comprises a frame, the electric control box that disposes engine and be electrically connected with engine; One volume blanket axle, level and be the hub setting of cantilever position ground on frame connects with the engine transmission, is installed with one on the blanket axle and catches the blanket plate rolling up; An a positioning rod and a track base, each is fixed with frame, and corresponds respectively to the both sides of volume blanket axle, and is parallel with volume blanket axle; One acting cylinder crouches and is located on the track base; One be used for the blanket volume expulsion of rolling on volume blanket axle by the blanket frame, sliding being assigned on the track base, and connect with the cylinder post of acting cylinder; A pair of first, second travel switch is located on the track base, be electrically connected with electric control box, and with match by the blanket frame.

On the frame of the present invention also hub setting in cantilever state have one to be used to prevent that blanket volume after the rolling from moving back the pawl of separating and holding device, the position that this pawl is held device occupy the top of volume blanket axle.

Of the present invention catch to be formed with between blanket plate and the volume blanket axle be used for putting road, blanket crack for what the edge of carpet was inserted, be used to prevent that the carpet edge inserted from shaking off from the road junction of putting road, blanket crack catches the blanket hook catching on the blanket plate and constitute corresponding to the position, road junction of putting road, blanket crack.

Dispose a pair of limit coil spacing that be used on the radius stay of the present invention, and this position at least one limit coil in the limit coil can change to the degree of the carpet width that adapts to different size on radius stay to the both sides of carpet Width.

Track base of the present invention be uncovered towards a side of volume blanket axle, and be formed with a pair of lead prominent, described by the blanket frame with lead prominent sliding joining, ram by extending a switch that is used for touching mutually on the blanket frame with the switch haptic element of described first, second travel switch, be bent into a step by step tray by blanket frame institute towards an end of frame, step by step tray extends to rolls up blanket axle place.

Engine of the present invention is a motor, and described acting cylinder is oil cylinder or cylinder.

Acting cylinder of the present invention is a cylinder, is linked by pipeline and compressed air source unit gas circuit.

Pawl of the present invention is held device and is comprised pressure shaft, paw, sprocket wheel, chain, spring, handle, cylinder, the third trip switch, the travel switch contact, pressure shaft with the hub setting of cantilever form ground on frame, paw has at least a pair of, between be distributed on the axis body of pressure shaft, and zone corresponding to volume blanket axle, sprocket wheel is fixed on the pressure shaft, one end of chain is fixed on the sprocket wheel, one client link of the other end and spring, the other end of spring is fixed on the frame, handle is arranged on an end of pressure shaft, and the cylinder body of cylinder is bound up on the frame, and the cylinder block of cylinder and the middle part of handle connect, the third trip switch is fixed on the frame, be electrically connected with electric control box, the travel switch contact is arranged on the handle, and is corresponding with the position of third trip switch.

Frame of the present invention also includes a base.

Base of the present invention bottom is provided with roller.

Technique scheme disclosed in this invention is because can be to the finished carpet rollforming, thereby can alleviate the labour intensity of operating worker, and the hand of operating worker can not suffer to produce with carpet the damage of frictional property; Rolling efficient is high and help saving and put into the labour power that goes in the operation of volume blanket.

Description of drawings

Accompanying drawing is one embodiment of the invention constructional drawing

The specific embodiment

For the inspector that makes Patent Office particularly the public can further understand essence of the present invention and beneficial effect, the applicant is described in detail as follows with concrete embodiment, but can not be with concrete embodiment restriction the present invention.

See also accompanying drawing, provided a frame 39 that is box-like body substantially, on frame 39, dispose electric control box 1 and as the motor of engine 2, and, also is furnished with an electromagnetic valve 46 in the bottom of frame 39, first interface 45 on the electromagnetic valve 46 is used for introducing high pressure gas, and second interface 44 is connected with the following acting cylinder that also will describe in detail 24, cylinder 4 by pipeline respectively.A base 37 also can be set up in bottom in frame 39, as carrying out the usefulness of the job platform of operation for the operator, in the bottom of base 37 roller 38 is set also, so that move and embody laborsaving.In addition, also can be designed to liftable version,, embody operational traveling comfort so that satisfy the different operator of height height for frame 39.

One piece of volume blanket axle 30, pivot is configured on the frame 39 in cantilever state, specifically: the left end of the left end of location status shown in the figure promptly being rolled up blanket axle 30 is pivoted by first, second axle bed 17,7 and frame 39, that is to say, first, second axle bed 17,7 and frame 39 are fixing, and volume blanket axle 30 is located on first, second axle bed 17,7.On volume blanket axle 30, set firmly a sprocket wheel 8, an end of sheathed driving chain 5 on axle sprocket wheel 8, the other end of driving chain 5 is placed on the drive sprocket 3, and drive sprocket 3 is fixed on by on the power take-off shaft of motor as engine 2, realizes connecting with the transmission of engine 2 thereby will roll up blanket axle 30.In the present embodiment, if axle sprocket wheel 8 is changed belt pulley, driving chain 5 is changed into drive belt, changes drive sprocket 3 into driving pulley, should be considered as so and scheme equivalence disclosed by the invention.On volume blanket axle 30, catch blanket plate 29 to be welded into riveted joint or to be fixed with other similar connection mode, catch and be formed with one between the axis body of blanket plate 29 and volume blanket axle 30 and be used for putting road, blanket crack 40 for what the edge of carpet was inserted, promptly constitute through bending in a side of catching blanket plate 29 and to catch blanket hook 31 corresponding to the position, road junction of putting road, blanket crack 40, when the edge of carpet 47 (width or claim the edge of door width of cloth direction) when being presented in the road, blanket crack 40, just can catch it and hold by catching blanket hook 31, shake off to prevent carpet 47.

The left end of radius stay 32 is fixing by fixed chuck and frame 39, and right-hand member is cantilever position ground and is stretching, and parallel with volume blanket axle 30.Self-evident, the position of radius stay 32 is the place aheads that are in volume blanket axle 30, promptly is in the position of current icon.On radius stay 32, a pair of limit coil 34 is set, when the door width of cloth of carpet 47 changes,, on the right of normally moving one, screws screw 33 again after moving to rational position so as long as move one of them limit coil 34 with screw 33.The effect of this radius stay 32 is that the gyro situation appears in the end that prevents the carpet 47 after the rolling.

The left end of track base 27 and frame 39 are fixing, and be vertical with frame 39, and parallel with volume blanket axle 30, and whole track base 27 is corresponding to the rear side of volume blanket axle 30.By scheming clear showing, roll up blanket axle 30 and occupy between radius stay 32 and the track base 27.27 of track bases are osed tops not towards sides of volume blanket axle 30, and be bent into a pair of be mutually symmetrical lead prominent 28.

The preferred cylinder that adopts is as acting cylinder 24, and this acting cylinder 24 is horizontal to be fixed in the cavity volume of track base 27, and first, second gas of acting cylinder 24 is chewed 41,43 and is connected on first interface 45 of the electromagnetic valve of having mentioned the front 46 by pipeline respectively.

Lead on prominent 28 by guide bracket 20 sliding being assigned in by blanket frame 21, and connect with the cylinder post 25 of acting cylinder 24, when first gas is chewed 41 air inlets, cylinder post 25 stretches out to the right promptly and stretches out in cylinder body, make by blanket frame 21 to move right, otherwise, when second gas is chewed 43 air inlets, cylinder post 25 contracts in cylinder body, makes by blanket frame 21 to move to left.Be bent with a step by step tray 36 that is close to volume blanket axle 30 places by the left end end of blanket frame 21, by this step by step tray 36 with one-tenth be wound in carpet 47 (opinion among the figure) on the blanket axle 30 with the shape shown in the long and short dash line pursue from.

A pair of first,

second travel switch

19,26 is fixed on the two ends of track base 27, when moving by

blanket frame

21,35 touch and produce signal and give electric control box 1 by raming by the switch on the blanket frame 21, third trip switch 18 touches and produces signal and give electric control box 1 by extending travel switch contact 12 on handle 9.

For the operative employee is freed hand to the work of labelling of the carpet 47 of rolling, therefore, the present invention has also arranged pawl to hold device, is used for pressure holding or title to seize the carpet 47 of rolling on both sides by the arms.The pressure shaft 23 that this pawl is held device by the 3rd, the

4th axle bed

13,15 hub setting on frame 39, also with the hub setting of cantilevered fashion ground on frame 39, and substantially corresponding to the inclined to one side rear side of last general plan of rolling up blanket axle 30.Installing a sprocket wheel 42 on the pressure shaft axis body between the 3rd, the

4th axle bed

13,15, the one end end and the chain fixed end on the sprocket wheel 42 14 of one piece of chain 11 is fixing, and the middle part that makes chain 11 is around again on sprocket wheel 42, and a client link of the other end of chain 11 and spring 10, the other end of spring 10 is fixed on the frame 39.See by figure, be preset with a travel switch contact 12 that is used to touch third trip switch 18 in a side that extends the handle 9 on pressure shaft 23.Though only show a pair of paw 22 that extends on pressure shaft 23 among the figure, concrete quantity is unrestricted, even paw 22 can be replaced with pressing plate.When the cylinder block 6 of cylinder 4 stretched, just driving handle 9 upwarped, until the paw 22 on the pressure shaft 23 is upwarped.Otherwise, making handle 9 tenesmus by the tension of spring 10, paw 22 is as the same.

The applicant narrates principle of work of the present invention in conjunction with the accompanying drawings, the finished product block blanket is stacked other or be deposited on the base 37 to frame 39, operating personal is with the piece blanket or claim bind off mouthful (Width) of finished carpet to insert volume blanket axle 30 and catch to put road, blanket crack 40 as notch between the blanket plate 29, and under the pressing by operating personal, volume blanket axle 30 rotates a drift angle forward, makes the piece blanket catch (hooking) reliably in putting road, blanket crack 40.Press the button on the electric control box 1, engine 2 work drive axle sprocket wheel 8 by drive sprocket 3 through driving chain 5, make 30 rotations of volume blanket axle by axle sprocket wheel 8, make finished carpet form the barrel-contoured carpet 47 of diagram apperance on volume blanket axle 30.In volume blanket process, paw 22 be pressure holding all the time on carpet 47, make the rolling-in of blanket volume, when the time when certain or volume blanket axle 30 stalls after claiming delay time, carpet 47 keeps the tail head of tubular can loose ring (move back and separate) under the pressure holding of paw 22.The label that operating personal will need to paste is manually rolled up subsides.After treating that the label subsides are finished, driving handle 9, make travel switch contact 12 touch third trip switch 18, give electric control box 1 by third trip switch 18 to signal, open electromagnetic valve 46, first gas of acting cylinder 24 is chewed 41 air inlets, promote by blanket frame 21 to the right (shown position state) move, make step by step tray 36 promote carpet 47 by guide bracket 20, make carpet 47 fall into storage blanket basket (not shown) on the blanket axle 30 from rolling up.In this process, the cylinder block 6 of cylinder 4 is released simultaneously, makes handle 9 keep lifting state.When raming 35 by the switch on the blanket frame 21 when touching second travel switch 26, electromagnetic valve 46 dead electricity and commutating, second gas of acting cylinder 24 is chewed 43 air inlets, resets by blanket frame 21, guide bracket 20, step by step tray 36.Ram 35 when touching first travel switch 19 when switch,, enter the readiness for action of next action by the blanket release.Cylinder 4 disconnects pressurized air simultaneously, and pressure shaft 23 resets paw 22 under the effect of spring 10, chain 11, sprocket wheel 42, enters the state for the treatment of next blanket piece of pressure holding.In addition, ram 35 when touching second travel switch 26,, make volume blanket axle 30 turn to certain position, promptly turn to make and put corresponding just the sides in road, blanket crack 40 in staff's operation by electrical control at switch.Operating personal just can by the action of above-mentioned repetition again the edge of the one piece of finished carpet volume blanket axle 30 of planting put road, crack 40 between the blanket plate 29 with catching, move so again and again.

Claims

1, a kind of automatic carpet lapper is characterized in that it comprises a frame (39), the electric control box (1) that disposes engine (2) and be electrically connected with engine (2); One volume blanket axle (30), level and be the hub setting of cantilever position ground on frame (39) connects with engine (2) transmission, is installed with one on the blanket axle (30) and catches blanket plate (29) rolling up; An a positioning rod (32) and a track base (27), each is fixing with frame (39), and corresponds respectively to the both sides of volume blanket axle (30), and is parallel with volume blanket axle (30); One acting cylinder (24) crouches and is located on the track base (27); One be used for the blanket volume expulsion of rolling on volume blanket axle (30) by blanket frame (21), sliding being assigned on the track base (27), and connect with the cylinder post (25) of acting cylinder (24); A pair of first, second travel switch (19,26) is located on the track base (27), be electrically connected with electric control box (1), and with match by blanket frame (21).

2, automatic carpet lapper according to claim 1, it is characterized in that on the described frame (39) that also hub setting in cantilever state has one to be used to prevent that blanket volume after the rolling from moving back the pawl of separating and holding device, the position that this pawl is held device occupy the top of volume blanket axle (30).

3, automatic carpet lapper according to claim 1, it is characterized in that described catch to be formed with between blanket plate (29) and volume blanket axle (30) be used for putting road, blanket crack (40) for what the edge of carpet was inserted, be used to prevent that the carpet edge inserted from shaking off from the road junction of putting road, blanket crack (40) catches blanket hook (31) catching that blanket plate (29) is gone up and constitute corresponding to the position, road junction of putting road, blanket crack (40).

4, automatic carpet lapper according to claim 1, it is characterized in that disposing on the described radius stay (32) a pair of limit coil spacing (34) that be used for, and this position at least one limit coil (34) in the limit coil (34) can change to the degree of the carpet width that adapts to different size on radius stay (32) to the both sides of carpet Width.

5, automatic carpet lapper according to claim 1, it is characterized in that described track base (27) towards the volume blanket axle (30) a side be uncovered, and be formed with a pair of lead prominent (28), described by blanket frame (21) with lead that prominent (28) are sliding joins, by extending a switch that is used for touching mutually ram (35) on the blanket frame (21) with the switch haptic element of described first, second travel switch (19,26), be bent into a step by step tray (36) by blanket frame (21) institute towards an end of frame (39), step by step tray (36) extends to be rolled up blanket axle (30) and locates.

6, automatic carpet lapper according to claim 1 is characterized in that described engine (2) is a motor, and described acting cylinder (24) is oil cylinder or cylinder.

7, automatic carpet lapper according to claim 6 is characterized in that described acting cylinder (24) is a cylinder, is linked by pipeline and compressed air source unit gas circuit.

8, automatic carpet lapper according to claim 2, it is characterized in that described pawl holds device and comprise pressure shaft (23), paw (22), sprocket wheel (42), chain (11), spring (10), handle (9), cylinder (4), third trip switch (18), travel switch contact (12), pressure shaft (23) with the hub setting of cantilever form ground on frame (39), paw (22) has at least a pair of, between be distributed on the axis body of pressure shaft (23), and zone corresponding to volume blanket axle (30), sprocket wheel (42) is fixed on the pressure shaft (23), one end of chain (11) is fixed on the sprocket wheel (42), one client link of the other end and spring (10), the other end of spring (10) is fixed on the frame (39), handle (9) is arranged on an end of pressure shaft (23), the cylinder body of cylinder (4) is bound up on the frame (39), the cylinder block (6) of cylinder (4) connects with the middle part of handle (9), third trip switch (18) is fixed on the frame (39), be electrically connected with electric control box (39), travel switch contact (12) is arranged on the handle (9), and is corresponding with the position of third trip switch (18).

9, automatic carpet lapper according to claim 1 and 2 is characterized in that described frame (39) also includes a base (37).

10, automatic carpet lapper according to claim 9 is characterized in that described base (37) bottom is provided with roller (38).