The automatic coil packing of carpet is put
Technical field
The present invention relates to carpet manufacture field, be specifically related to a kind of automatic coil packing of carpet and put.
Background technology
Along with the development of society, people are more and more higher to the requirement of carpet.The Main Function of carpet includes sound insulation, improves air quality, raising safety (as anti-skidding) and decorative effect etc.;Carpet of a great variety, the most especially the most famous with natural fiber carpet, natural fiber carpet mainly includes sisal hemp carpet, jute rug, Bamboo carpet, wood carpet and pasture and water carpet etc.;Natural fiber carpet is very popular with its superior performance, and therefore, natural fiber carpet also becomes the main flow kind of China rug manufacturing enterprise.
Existing carpet needs carpet clot in packaging process, thin film is wrapped the most again in outside, finally sealing, these steps are by having been manually done, owing to carpet weight is bigger, therefore this work typically requires two people and has coordinated, work efficiency is the lowest, and labor intensity is big, is unfavorable for that enterprise improves production efficiency and saves labour cost, owing to there is problems in that, it is therefore necessary to invent a kind of rollforming packer for carpet manufacture.
Before the applicant, the patent of entitled " for the rollforming packer of carpet manufacture " of application, solves the problems referred to above.But in use find, in order to carpet being carried out volume bag, the edge, side of carpet have to be fixed with volume bag roller, and in actual mechanical process, be all by manually treating after carpet edge compression leg that the carpet of volume bag pushes down this edge after, operative employee just can let go, during this, the very possible carpet wrapped by volume of operative employee wraps and rotates with volume bag roller, causes the generation of security incident, and the labor intensity of operative employee is relatively big, and production efficiency is relatively low.
Entitled " the carpet Semi-automatic rolling chartered plane " that the applicant applies on the same day, roll set bag roller is made up of with outer tube inner tube, by the cooperation of inner and outer tubes, can effectively fix carpet edge, drives carpet to carry out volume bag.But it is easy to take out to roll up the carpet wrapped, one end of volume bag roller is connected with main shaft, the other end is then unsettled, and this structure causes when in use, if the quality of carpet being rolled up bag is excessive, add the depression bar downforce to carpet, volume bag roller can produce bigger compressive stress, volume bag roller is under the effect of compressive stress, it may occur that bending, cause rolling up bag roller cannot use, reduce the service life of equipment.
Additionally, certain frictional force is there is between inner tube and outer tube, cause inner tube when outer tube rotates, outer tube can be driven to rotate, cause being clamped at carpet edge, cause in carpet volume packet procedures later, the phenomenon that edge departs from from breach occurs, affect the continuation volume bag of carpet, reduce volume bag efficiency;It addition, after carpet edge is clamped to breach, carpet can produce bigger stiction respectively to inner and outer tubes, make outer tube and inner tube transfer, be not easy to roll up the edge release of bag carpet, affected the draw operation of volume bag carpet;Further, since carpet is closely rolled up is wrapped in outer tube, also there is certain stiction with the outer surface of outer tube, cause operative employee's labor intensity during discharging bigger.
Summary of the invention
It is an object of the invention to: overcome the deficiencies in the prior art, a kind of automatic coil packing of carpet is provided to put, in the volume packet procedures of carpet, only carpet edge need to be stretched into inner tube, after floor covering bag completes, after fixing carpet by adhesive tape, being extracted out from outer tube by carpet, device structure is simple, easy to operate, improve production efficiency, it is to avoid the hands of operative employee is clamped by the carpet rolling up bag and caused security incident;And, in the volume packet procedures of carpet, the two ends of inner and outer tubes respectively obtain support, additionally discharging when, the carpet wrapped by volume by carrying roller is held, ensure that inner and outer tubes all will not receive bigger pressure during volume bag and discharging and cause it to be deformed, extend the service life of equipment;Also allow for carpet discharging simultaneously;Before carpet edge enters inner tube, brake wheel locking, driving means are not worked by brake rubber block, after carpet edge enters inner tube, only driving means starts, and carpet edge is clamped by breach A and breach B, brake rubber block is being departed from brake wheel, outer tube and inner tube transfer, driving carpet to carry out volume bag;After floor covering bag completes, brake rubber block is again by brake wheel locking, simultaneously drive device reverse starting, breach A is made to overlap with breach B, make carpet edge discharge, by scraping wings, carpet is released from the other end of outer tube, be possible not only to ensure being normally carried out of floor covering bag, and the labor intensity of operative employee can be reduced, it is simple to the draw operation of carpet.
The technical solution used in the present invention is:
The automatic coil packing of carpet is put, including horizontally disposed inner tube, outer tube it is equipped with outside said inner tube, the homonymy of described outer tube and inner tube is respectively equipped with breach A and breach B, inner tube is connected with the outside of outer tube with breach A by breach B, said inner tube is provided with spacing preiection with the lateral wall of breach B opposite side, outer tube is provided with stopper slot with the medial wall of breach A opposite side, described spacing preiection rotates around inner tube axis in stopper slot, outer tube is made to relatively rotate with inner tube, outer tube is stretched out in one end of said inner tube, inner tube stretches out the part of outer tube and outer tube corresponding end is rotationally connected with crossbeam by bearing block respectively, the other end of described outer tube is supported by travel(l)ing rest, described travel(l)ing rest is located at below crossbeam by base plate;
Being equipped with scraping wings on described outer tube between bearing block and the other end, described scraping wings is flexibly connected with outer tube;
The width of described breach A and breach B is more than or equal to carpet thickness.
The further improvement project of the present invention is that the quantity of described travel(l)ing rest is two, is symmetrically set in both sides before and after outer tube, is flexibly connected with base plate by piston A respectively, and described piston A fixes with base plate;Described travel(l)ing rest is fixed by the piston rod A end of link with piston A, and described link is flexibly connected with slide rail set on base plate by the pulley set by bottom;
The opposite face of both sides travel(l)ing rest is respectively equipped with notch, and the shape that the notch of described both sides travel(l)ing rest pieces together is mated with outer tube.
The present invention further improvement project is, is provided with carrying roller near travel(l)ing rest position below described outer tube, and described carrying roller is connected with bottom bar by bearing, and described bottom bar is fixed with crossbeam.
The present invention further improvement project is, described bearing is connected with bottom bar by piston B, and described piston B is fixed on bottom bar, and the piston rod B end of piston B protrudes upward to be fixed with rest base.
The present invention further improvement project is that described scraping wings is reciprocating along the length direction of outer tube, and scraping wings is fixed with transmission band B by pole, and described transmission band B is in transmission connection by drive B set below crossbeam, and drive B is driven by motor.
The present invention further improvement project is that on described outer tube, fixed cover is equipped with brake wheel, and crossbeam is positioned at brake wheel corresponding position and is provided with the circumference contact of the brake rubber block mated with brake wheel, described brake rubber block and brake wheel, and brake wheel is had compressive stress;
Described brake rubber block is connected with crossbeam by piston C, and described piston C is fixed on crossbeam, and piston rod C stretches out end piston C to be fixed with brake rubber block.
The present invention further improvement project is, the sidewall of described outer tube is radially secure vertical rod A, and inner tube stretches out the sidewall of outer tube part or end is radially secure vertical rod B, and described crossbeam is respectively equipped with probe A and probe B corresponding to the position of vertical rod A and vertical rod B.
The present invention further improvement project is, the described vertical rod A angle relative to breach A is identical with the vertical rod B angle relative to breach B;
The maximum angle that angle between described probe A and probe B is rotated in stopper slot with spacing preiection is equal.
The present invention further improvement project is, when described spacing preiection is positioned at a side end of stopper slot, breach A is entirely located in the range of breach B or breach B is entirely located in the range of breach A or breach A and breach B overlaps;When described spacing preiection is positioned at the end side of stopper slot, breach A and breach B is separated from each other.
The present invention further improvement project is, said inner tube is stretched out the position of outer tube and is fixed with drive A, described drive A and is in transmission connection with driving means by transmission band A.
The beneficial effects of the present invention is:
The first, the automatic coil packing of the carpet of the present invention is put, in the volume packet procedures of carpet, only carpet edge need to be stretched into inner tube, after floor covering bag completes, after fixing carpet by adhesive tape, carpet is extracted out from outer tube, device structure is simple, easy to operate, improve production efficiency, it is to avoid the hands of operative employee is clamped by the carpet rolling up bag and caused security incident.
The second, the automatic coil packing of the carpet of the present invention is put, in the volume packet procedures of carpet, the two ends of inner and outer tubes respectively obtain support, additionally discharging when, the carpet wrapped by volume by carrying roller is held, ensure that inner and outer tubes all will not receive bigger pressure during volume bag and discharging and cause it to be deformed, extend the service life of equipment;Also allow for carpet discharging simultaneously.
3rd, the automatic coil packing of carpet of the present invention is put, before carpet edge enters inner tube, brake rubber block is by brake wheel locking, driving means does not works, and after carpet edge enters inner tube, only driving means starts, carpet edge is clamped by breach A and breach B, brake rubber block is being departed from brake wheel, outer tube and inner tube transfer, driving carpet to carry out volume bag;After floor covering bag completes, brake rubber block is again by brake wheel locking, simultaneously drive device reverse starting, breach A is made to overlap with breach B, make carpet edge discharge, by scraping wings, carpet is released from the other end of outer tube, be possible not only to ensure being normally carried out of floor covering bag, and the labor intensity of operative employee can be reduced, it is simple to the draw operation of carpet.
Accompanying drawing illustrates:
Fig. 1 is the schematic top plan view of present configuration.
Fig. 2 is the side-looking enlarged section schematic diagram of the first relative position of inner tube outer tube in Fig. 1.
Fig. 3 be in Fig. 1 inner tube outer tube the second relative to the side-looking enlarged section schematic diagram of position.
Detailed description of the invention:
nullIn conjunction with Fig. 1、Shown in Fig. 2 and Fig. 3,The present invention includes horizontally disposed inner tube 1,Outer tube 2 it is equipped with outside said inner tube 1,The homonymy of described outer tube 2 and inner tube 1 is respectively equipped with breach A23 and breach B24,Inner tube 1 is connected with the outside of breach A23 with outer tube 2 by breach B24,Said inner tube 1 is provided with spacing preiection 25 with the lateral wall of breach B24 opposite side,Outer tube 2 is provided with stopper slot 26 with the medial wall of breach A23 opposite side,Described spacing preiection 25 rotates around inner tube 1 axis in stopper slot 26,Outer tube 2 is made to relatively rotate with inner tube 1,Outer tube 2 is stretched out in one end of said inner tube 1,Inner tube 1 stretches out the part of outer tube 2 and outer tube 2 corresponding end is rotationally connected with crossbeam 3 by bearing block 5 respectively,The other end of described outer tube 2 is supported by travel(l)ing rest 6,Described travel(l)ing rest 6 is located at below crossbeam 3 by base plate 7;
Being equipped with scraping wings 19 on described outer tube 2 between bearing block 5 and the other end, described scraping wings 29 is flexibly connected with outer tube 2;
The width of described breach A23 and breach B24 is more than or equal to carpet thickness (in the implementation case, the width of breach A23 and breach B24 is equal to carpet thickness).
The quantity of described travel(l)ing rest 6 is two, is symmetrically set in both sides before and after outer tube 2, is flexibly connected with base plate 7 by piston A18 respectively, and described piston A18 fixes with base plate 7;Described travel(l)ing rest 6 is fixed by the piston rod A end of link 19 with piston A18, and described link 19 is flexibly connected with slide rail 20 set on base plate 7 by the pulley set by bottom;
The opposite face of both sides travel(l)ing rest 6 is respectively equipped with notch, and the shape that the notch of described both sides travel(l)ing rest 6 pieces together is mated with outer tube 2.
Be provided with carrying roller 17 below described outer tube 2 near travel(l)ing rest 6 position, described carrying roller 17 is connected with bottom bar 21 by bearing 22, and described bottom bar 21 is fixed with crossbeam 3.
Described bearing 22 is connected with bottom bar 21 by piston B, and described piston B is fixed on bottom bar 21, and the piston rod B end of piston B protrudes upward to be fixed bottom bearing 22.
Described scraping wings 29 is reciprocating along the length direction of outer tube 2, and scraping wings 29 is fixed with transmission band B by pole, and described transmission band B is in transmission connection by drive B set below crossbeam 3, and drive B is driven by motor.
On described outer tube 2, fixed cover is equipped with brake wheel 13, and crossbeam 3 is positioned at brake wheel 13 corresponding position and is provided with the brake rubber block 14 mated with brake wheel 13, described brake rubber block 14 and the circumference contact of brake wheel 13, and brake wheel 13 is had compressive stress;
Described brake rubber block 14 is connected with crossbeam 3 by piston C10, and described piston C10 is fixed on crossbeam 3, and piston rod C stretches out end piston C10 to be fixed with brake rubber block 14.
The sidewall of described outer tube 2 is radially secure vertical rod A27, and inner tube 1 stretches out the sidewall of outer tube 2 part or end is radially secure vertical rod B28, and described crossbeam 3 is respectively equipped with probe A 11 and probe B 12 corresponding to the position of vertical rod A27 and vertical rod B28.
The described vertical rod A27 angle relative to breach A23 is identical with the vertical rod B28 angle relative to breach B24;
Angle between described probe A 11 and probe B 12 is equal with the maximum angle that spacing preiection 25 is rotated in stopper slot 26.
When described spacing preiection 25 is positioned at a side end of stopper slot 26, breach A23 is entirely located in the range of breach B24 or breach B24 is entirely located in the range of breach A23 or breach A23 and breach B24 overlaps (in the implementation case, breach A23 and breach B24 overlaps);When described spacing preiection 25 is positioned at the end side of stopper slot 26, breach A23 and breach B24 is separated from each other.
Said inner tube 1 is stretched out the position of outer tube 2 and is fixed with drive A8, described drive A8 and is in transmission connection with driving means by transmission band A9.
When the present invention uses, spacing preiection 25 is and one end of stopper slot 26, and now the breach A23 of the outer tube 2 and breach B24 of inner tube 1 overlaps, and additionally piston rod C stretches out piston C10, promote brake rubber block 14 by brake wheel 13 locking, being stretched into carpet in inner tube 1 by breach A23 and breach B24;Start driving means, inner tube 1 is driven to rotate, spacing preiection 25 turns to stopper slot 26 other end from stopper slot 26 one end, making breach B24 separate with breach A23, carpet is clamped by the edge of the edge of breach B24 and breach A23, and now vertical rod B28 is through probe B 12, probe B 12 controls piston rod C by signal and returns piston C10, brake rubber block 14 separates with brake wheel 13, and inner tube 1 drives outer tube 2 to rotate together, makes carpet realize volume bag with the rotation of outer tube 2;After outer tube rotates a few, floor covering bag completes, the when that vertical rod A27 again passing by probe A 11, probe A 11 controls piston rod C by signal and stretches out piston C10, brake rubber block 14 is by brake wheel 13 locking, control driving means reverse starting simultaneously, spacing preiection 25 is made to return back to the original position of stopper slot 26, breach A23 overlaps with breach B24, now vertical rod B28 is through probe B 12, probe B 12 controls driving means and quits work, and control piston rod B and stretch out piston B, carrying roller 17 jack-up is contacted to the carpet wrapped with volume, control piston rod A simultaneously and return in piston A18, both sides travel(l)ing rest 6 is driven to be separated from each other;Controlling electric machine rotation again, drive drive B to rotate, the carpet that transmission band B drives scraping wings 29 to be wrapped by volume under the effect of drive B is released from outer tube 2.Scraping wings 29 along outer tube 2 move to travel switch A time, motor rotates backward, drive scraping wings 29 reversely move, when scraping wings 29 moves to initial position, be positioned at scraping wings 29 initial position travel switch B control motor quit work.Described travel switch A is fixed with in crossbeam 3 at the end position of outer tube 2 other end, and travel switch B is fixed on crossbeam 3 and is positioned at scraping wings 29 original position.