Summary of the invention:
The objective of the invention is to solve organic solid castoffs such as house refuse,, reach the series of negative effect that traditional stabilisation is brought by compost fermentation; With the traditional long-term compost fermentation method of chemical stabilization processing method replacement fast, overcome the negative effect of compost fermentation; Its concrete approach is the method by the solid ammonia of chemical catalysis degraded; Concrete technology comprises the solid ammonia of chemical catalysis hydrolysis; The solid ammonia of super-pressure carbonated drink thermal cracking; Solid ammonia is decomposed in the microwave chemical inducing catalysis; The solid ammonia of plasma chemistry catalytic pyrolysis; The solid ammonia of the expanded thermal cracking of HTHP mechanochemistry catalysis.The chemical catalysis degradation temperature is 200 ℃-500 ℃, and pressure is 1.0MPa-10.0MPa, and the reaction time is 2min-2h.
The solid ammonia of chemical catalysis degraded divides two steps to carry out, first step makes the organic matter of easy degraded comprise kitchen excess, useless fruit, paper, woody and herbaceous plant residue and discarded object, animal's leather, the natural fiber of dry goods, staple fibre, non-plastics class chemical synthetic fiber.Chemical composition is cellulose, hemicellulose, pectic substance, lignin, starch, fat, mucopolysaccharide, protein.The first step chemical catalysis is degraded into little molecule carbide; Be the carbohydrate of different molecular weight, as glucose, wood sugar, mannose; Glycitols is as glycerine; The alditol acids is as glucuronic acid, galacturonic acid; Organic acid is as formic acid, acetate; Fatty acid; The phenylpropyl alcohol alkanes is as lilac base phenylpropyl alcohol alkane, guaiacyl phenylpropyl alcohol alkane, para hydroxybenzene propane; Peptide class, amino acids, Ammonia that little molecule nitride is a different molecular weight.Second step; Above-mentioned little molecule carbide and little molecule nitride carry out the Maillard reaction of molecular rearrangement; It is the solid ammonia react of catalysis, form the little molecular carbon nitrogen compound of different molecular weight, comprise small molecular sugar ammonium, sugar alcohol ammonium, uronic acid ammonium, organic acid ammonium salt, glycerine ammonium, aliphatic acid ammonium, amino lilac base phenylpropyl alcohol alkane, amino guaiacyl phenylpropyl alcohol alkane, the amino para hydroxybenzene propane of different molecular weight.Second step, the reaction temperature of the solid ammonia of molecular rearrangement catalysis is 70 ℃-300 ℃, and pressure is 1.0MPa-3.0MPa, and the reaction time is 0.5h-4.0h, Gu ammonia react divides solid ammonia of endogenous and exogenous solid ammonia; The solid ammonia of endogenous refers to utilize the contained ammonia of organic waste itself or amino-compound such as peptide and the solid ammonia of amino acid; Exogenous solid ammonia is in order to increase the nitrogen nutrition of organic nitrogenous fertilizer, to add liquefied ammonia or ammoniacal liquor and strengthen solid ammonia exogenous solid ammonia.Gu the calculating of solid ammonia amount in the ammonia process; With the solid ammonia of glucose unit in cellulose, the starch composition is example, and a glucose unit is fixed amino a calculating, and fixing nitrogen is that glucose is by 6% of total amount.The multipotency of glucose unit is fixed three amino, and high nitrogen content reaches 18%.
Totally three kinds of first step chemical catalysis degraded catalyst system therefors; Acidic catalyst, base catalyst, electrochemical catalyst.Acidic catalyst comprises inorganic acid example hydrochloric acid, nitric acid, sulfuric acid, hydrofluoric acid, fluosilicic acid, sulfamic acid; Organic acid comprises VFA and non-volatile organic acid; Acidic oxide such as sulfur trioxide, sulfur dioxide, strong acid weak base salt such as ammonium sulfate, magnesium sulfate.Base catalyst comprises that oxide, hydroxide, weak acid strong alkali salt, the Ammonia of alkali metal, alkaline-earth metal comprise hydride, hydroxide, the organic amine of ammonia, the oxide of alkali metal, alkaline-earth metal, hydroxide comprise potassium hydroxide, NaOH, magnesium hydroxide, sodium oxide molybdena, potassium oxide, magnesia, weak acid strong alkali salt comprises potash, saleratus, magnesium carbonate, sodium acetate, potassium acetate etc.The hydrogen peroxide adduct of ammonia, hydroxide, organic amine comprise ammonia, ammonium hydroxide, and organic amine comprises methylamine, ethamine, propylamine, butylamine, quaternary amine.Electrochemical catalyst comprises acid water and the alkaline water in the brine electrolysis, the hydrochloric acid of the generation that electrolyzes table salt, NaOH, clorox etc.
The catalyst that utilizes organic waste self to produce through the chemical catalysis degraded; For example deacetylation produces acetate in the hemicellulose degradation process; Demethoxylation produces formic acid in the lignin degradation process; In the protein degradation process, produce amino acid, all can not add catalyst, cry the autocatalysis agent as catalyst at other; Also be the endogenous catalyst.Organic waste is the hydrolysis acidification stage through the starting stage of anaerobic fermentation, produces a large amount of mixed organic acids and makees catalyst; Also cry autocatalysis or endogenous catalysis.Make catalyst by the organic acid that self produces and have the saving cost, without outsourcing; But the catalyst reaction time is oversize, reaches more than ten hours, causes equipment size very big, and uneconomic problem is also arranged.The acidic catalyst consumption with pH meter, is 0.1%~10% of organic total amount; Base catalyst is 0.1%~10% of organic total amount in hydroxide ion.
The solid ammonia react catalyst system therefor of the second step molecular rearrangement is that base catalyst is identical with the base catalyst of first step chemical catalysis degraded; Dosage is controlled 6-9 with the pH of solid ammonia material.
Stabilization processes flow process, the method for the solid ammonia of chemical catalysis degraded specifically is that organic waste such as house refuse reclaim through broken bag, sorting, impurity elimination, resource earlier, and it is broken that the organic matter of purifying accounts for 95% o'clock elder generation, then theory of evolution catalytic degradation jar.Add catalyst, have add earlier and after divide in addition; Add earlier, need catalyst evenly mixed with organic matter with mixer, and then theory of evolution catalytic degradation jar, after add catalyst, for earlier with organic matter after fragmentation, theory of evolution catalytic degradation jar; Then, outside degraded jar, add a cover catalyst circulation device, liquid catalyst is sprayed into the top of degraded jar through shower nozzle with high-pressure pump, the whole bed of material of flowing through, diafiltration is flowed back to catalyst tank again to pot bottom, and reciprocation cycle makes catalytic degradation reaction even.Catabolite in two sub-sections; One is the liquid part, and one is solid portion.For the liquid part, behind the solid ammonia catalyst of adding, carry out solid ammonia react, PH is controlled at 6-9, and the reaction time is 0.5h-4h, and temperature is 70 ℃-300 ℃, and pressure is 1.0MPa-3.0MPa.After reaction is finished, carry out evaporation and concentration through the quadruple effect thin film evaporator.Tail gas after thermal source is degraded with chemical catalysis.Be concentrated to solid content and be concentrated to 40%-70% by 3%-5%.Can make organic nitrogen liquid fertilizer and organic nitrogen composite liquid fertilizer by adjusting the proper ratio of nitrogen, phosphorus, potassium nutrition; Also can be with after ammonia dehydration granular material mix admittedly, drying and dehydrating, the organic nitrogenous fertilizer or the organic nitrogen composite fertilizer of making solid.Can be with endogenous solid ammonia, only adjust pH value and do not add liquefied ammonia and ammoniacal liquor in addition and make common organic nitrogenous fertilizer.Also can add in addition liquefied ammonia and ammoniacal liquor carry out exogenous solid ammonia mix again phosphorus, potassium and in, trace element produces high nutrient organic nitrogen composite fertilizer.
Organic matter in the house refuse is degraded into little molecule carbide and nitride by chemical catalysis; Through molecular rearrangement, the solid ammonia of catalysis generates carbon nitrogen compound, reaches stabilisation then.Its principle is in the carbon nitrogen associative key in the carbon nitrogen compound, and the atomic radius of carbon is less than the atomic radius of nitrogen, so the electronegativity of carbon big than nitrogen, electron cloud deflection carbon atom one side makes nitrogen-atoms be the cation state, presents positive charge.The microorganism surface is a negative electrical charge, both contacts, and microorganism just is suppressed, or is killed, and can not continue breeding, also with regard to unfermentable heat production, thereby has reached stabilisation.In addition, little molecular carbon nitrogen compound considerable part is water soluble state, and its concentration is much larger than microbial cell liquid concentration, and the two contact makes that moisture content oozes in the microbial cell liquid; Thereby microorganism is lost one's life, can not survive.Because above-mentioned two aspects make organic waste reach rapid stabilization by the chemical method of the solid ammonia of chemical catalysis degraded.
Good effect of the present invention is to reach rapid stabilization by the solid ammonia of chemical catalysis degraded.In this process, there is not secondary pollution to emit, there are micro-formic acid and acetate in the tail gas, not the pollutant that discharges forbidden of national regulation, absorb, be neutralized into the calcium formate and the calcium acetate of indissoluble with lime by the absorption tower, turn back in the fertilizer, replenish moderate-element calcium.Because stabilisation does not produce stench, makes treatment plant not have the mosquitos and flies parasitism, clean very much.Because the processing time is short, makes the treating apparatus floor space little, 1/4th of not enough compost occupation of land.
Good effect of the present invention shows that also the organic nitrogenous fertilizer of generation and organic nitrogen composite fertilizer change into organic nitrogen with inorganic nitrogen, and makes organic and inorganic part by the solid ammonia of Maillard reaction, forms integrated.Break fertilizer industry and can only lean on solid ammonia of carbon dioxide and the acid traditional mode of ammonia admittedly.The present invention makes fertilizer industry increase new kind; Organic nitrogenous fertilizer and organic nitrogen composite fertilizer; Make the carbon nitrogen balance, absorbed together, fundamentally avoided owing to use the nitrate of the agricultural product that chemical fertilizer causes, the chemical residual of nitrite merely by the crops root system.
Because during organic nitrogenous fertilizer and organic nitrogen composite fertilizer belong to, depot fertilizer, plant recovery of nutrient is brought up to 50%-60% by the 20%-30% of pure fertilizer.Avoided the ammonia loss by volatilization of pure fertilizer in soil; Simultaneously also avoided nitrated, denitrifying volatilization loss; Also avoided pure fertilizer since in soil rapid and natural flow to leaching loss in deep subsoil and the rainwash; And then polluted underground water and surface water resource have been avoided.Because the plant recovery of nutrient height of organic nitrogenous fertilizer and organic nitrogen composite fertilizer, fertilizer efficiency period is long, and lower content just can reach the high level of pure fertilizer, and the production cost of manufacturer is reduced.The organic nitrogenous fertilizer that the peasant has bought has increased output because plant recovery of nutrient height, economical has reduced input.To corn, the test that tomato etc. are done, demonstration show in the Jining City, Shandong Province; Organic nitrogen composite fertilizer does contrast test with pure fertilizer composite fertilizer and draws, and saves nutrient up to 50% than pure fertilizer, makes peasant's increasing both production and income.Because inorganic nitrogen changes into organic nitrogen, microorganism can not be destroyed carbonnitrogen bond.The interconnected oxo bridge key of the sugar unit of can only degrading makes molecular weight more and more littler.What crop root directly absorbed is aminosugars, has avoided the unbalance chemical residual of carbon nitrogen.What technology of the present invention was produced is the Yield increasing type green fertilizer.In the world, especially developed country is forbidden to use chemical fertilizer for the production of organic farm products, can only use traditional fertilizer, and output is to use 1/3rd of chemical fertilizer.The organic nitrogen composite fertilizer that the present invention produced is waiting under the nutrient condition, and relatively fertile with the pure fertilizer compound, output will exceed 20%-30%.
The specific embodiment:
The combined process flow chart specifies embodiment.
House refuse is through sorting; Specifically be screening, in conjunction with selection by winnowing, available resource has obtained recovery.The organic waste purity that sub-elects is more than 95%, to advance storage tank.Send into chemical catalysis degraded jar through the high inclination-angle conveyer then; Add catalyst simultaneously.Catalyst mixes five tons of ground phosphate rock and (contains P for by one ton of concentrated sulfuric acid (98%)
2O
5More than 30%), addition is 20% of a pure organic matter, catalyst is free sulfuric acid and the d/d phosphoric acid that produces in the course of reaction.After material is filled, open boiler high temperature high steam electric control valve, logical people's superheated steam, temperature is 250 ℃, pressure is 1.4MPa, 2 hours reaction time.Contain acid degradation liquid and be connected and circulation continuously with the degraded jar with pump, make catalyst and material evenly mixed by hermetically sealed can.After degradation reaction was finished, steam off valve, degradation solution advanced solid ammonia jar.Degraded jar logical people's boiler enters the hot-air of hot-air basin through the air compressor machine heat exchanger; Temperature is 200 ℃, and pressure is 0.7MPa, and dewatering time 1h makes material moisture be no more than at 40% o'clock, closes hot-blast valve; Make jar pressure of the interior 0.3MPa of maintenance, open the pneumatic blow-off valve of degraded pot bottom, disposable discharge is to blow down container.The air-introduced machine at blow down container top is at the discharge front opening.The water vapour that the discharge process produces and carry micro-formic acid secretly, acetate is delivered to the absorption tower bottom air inlet through air-introduced machine.Degraded jar normal operation produces contains formic acid, acetate tail gas enters tourie bottom air intake too.The absorption liquid that absorbs flow container is a water.Squeeze into the tail gas absorber top by pump, descend with vaporific absorption liquid spray by shower nozzle, with the contrary contact of tail gas, contained micro-formic acid, acetate are absorbed by water in the tail gas.Water volume is 8% of an exhaust gas volumes.When absorption liquid concentration up to 5% the time, advance the neutralization reaction jar.Water replenishes again again.When advancing the neutralization reaction jar, add lime, carry out neutralization reaction.Addition is in calcium ion, for formic acid adds 3 times of amounts of acetate total amount, 4 hours reaction time, reaction temperature normal temperature, calcium formate, the calcium acetate of formation are insoluble in water, with being pumped to centrifuge, carry out centrifugal dehydration after, water content reaches about 50%, it is standby to deliver to basin.Enter the degraded material of blow down container, send from the screening machine screening, sieve aperture is 12mm, and screenings advances solid ammonia jar.Gu during ammonia, reinforce the ammonia catalyst oxidation magnesium PH that neutralizes and equal 7.Gu the temperature during ammonia is 150 ℃, pressure is 0.8MPa, reaction time 2h.As produce common organic nitrogenous fertilizer, need not lead to liquefied ammonia or add ammoniacal liquor; By the control of the organic fertilizer nutritive index in the agricultural industry criteria of Ministry of Agriculture's promulgation.As the organic nitrogenous fertilizer and the organic nitrogen composite fertilizer that produce high nitrogen content, need to feed liquefied ammonia or add ammoniacal liquor.Logical people's amount or addition are by the compound organic and inorganic fertilizer control of national standard.Nitrogen, phosphorus, potassium total amount are more than or equal to 15%.As pressing 20% control, nitrogen is at least 8%, as deducts the organic nitrogen 2% in the original organic nitrogenous fertilizer, need add 6% nitrogen again, and amounting to liquefied ammonia is 7.3%, and the actual liquefied ammonia amount that adds is 8% of 1 ton of organic matter.Gu the ammonia react temperature is 150 ℃, lead to solid ammonia jar interlayer heating from Boiler Steam.Dehydration is to use hot blast; Temperature is 150 ℃, and pressure is 0.3MPa, the reaction time; Logical liquefied ammonia is ended and is calculated 4h, dewatering time 1h.The ammonia Gu have a surplus in the ammonia jar tail gas about about 200mg/L, absorbs with the absorption tower.Tail gas is delivered to absorption tower bottom with air-introduced machine, and absorption liquid is a water, squeezes into the shower nozzle on tourie top with pump, and tail gas is sprayed.The dosage of absorption liquid water is 5% of an exhaust gas volumes, divides three layers of absorption.When ammonia concentration reaches 15% in the absorption liquid, deliver to the ammonia evaporator, evaporating temperature is 90 ℃, ammonia is overflowed with vapor form, is compressed into liquefied ammonia to basin through ammonia compressor, in order to recycling.Gu the solid powder behind the ammonia, dehydration reaches at 40% o'clock in jar, drying machine dehydration again, and water content reaches at 25% o'clock, enters mixing machine; Through thin film evaporator evaporation, concentrate by original 5% and be concentrated to 70% o'clock, also advance mixing machine simultaneously; Also have calcium acetate, the calcium formate that enter simultaneously all fully mix, again drying machine drying; As produce common organic nitrogenous fertilizer, do not add liquefied ammonia, by the organic fertilizer control of Ministry of Agriculture's agricultural industry criteria; Water content is not more than 20%.As when producing high nitrogenous organic nitrogenous fertilizer or organic nitrogen composite fertilizer, water content is controlled at and is not more than 8%.Dried organic nitrogenous fertilizer advances storage tank, enters the computer proportioning machine again.As produce organic nitrogenous fertilizer, a doping and in, behind the trace element, carry out granulation.After the granulation, the drying cooler dehydrates and cools off, and after measuring then, pack, sealing, gives stacking machine through conveyor delivery again, the piling warehouse-in.As produce organic nitrogen composite fertilizer, need to add phosphate fertilizer, potash fertilizer, in, trace element, regulate nutrition.In the case of necessary, also to add chemical nitrogen fertilizer, but make the ratio of organic nitrogen, can not surpass 1:1 with inorganic nitrogen.The organic nitrogen ratio is the bigger the better, and other process procedure as previously mentioned.