CN100464949C - CNC linear guide rail end face and end face edge chamfering grinder - Google Patents
CNC linear guide rail end face and end face edge chamfering grinder Download PDFInfo
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- CN100464949C CN100464949C CNB2006100180194A CN200610018019A CN100464949C CN 100464949 C CN100464949 C CN 100464949C CN B2006100180194 A CNB2006100180194 A CN B2006100180194A CN 200610018019 A CN200610018019 A CN 200610018019A CN 100464949 C CN100464949 C CN 100464949C
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- 230000008569 process Effects 0.000 claims description 12
- 229910003460 diamond Inorganic materials 0.000 claims description 8
- 239000010432 diamond Substances 0.000 claims description 8
- 229910001651 emery Inorganic materials 0.000 claims description 2
- 238000005096 rolling process Methods 0.000 abstract description 4
- 230000008878 coupling Effects 0.000 abstract description 3
- 238000010168 coupling process Methods 0.000 abstract description 3
- 238000005859 coupling reaction Methods 0.000 abstract description 3
- 230000006835 compression Effects 0.000 abstract 1
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Abstract
本发明涉及一种用于滚动直线导轨端面磨削和端面复杂棱边磨圆角的数控直线导轨端面和端面棱边倒角磨床，包括机床底座、机床底座上的移动工作台、机床底座上的夹具和托架，移动工作台上装有支座、I号动力头和横向滑台，支座上装有II号动力头和III号动力头，横向滑台上装上的IV号动力头；机床底座上装有纵向导轨和纵向丝杠，纵向伺服电机通过联轴器驱动纵向丝杠旋转，进而通过丝杠移动工作台上的螺母驱动移动工作台沿纵向导轨运动，通过装在夹具上的定位油缸、侧靠油缸和压紧油缸的顺序动作，将工件定位并夹紧在夹具上，具有自动化程度高、加工质量高，可满足各种规格直线导轨端面磨削和端面复杂棱边圆角磨削。
The invention relates to a CNC linear guide rail end face and end face edge chamfering grinder for rolling linear guide rail end face grinding and end face complex edge rounding, including a machine tool base, a mobile workbench on the machine tool base, and a machine tool base. Fixtures and brackets, the mobile workbench is equipped with support, No. I power head and horizontal slide table, No. II power head and No. III power head are installed on the support, and No. IV power head is installed on the horizontal slide table; There are longitudinal guide rails and longitudinal lead screws. The longitudinal servo motor drives the longitudinal lead screw to rotate through the coupling, and then drives the moving worktable to move along the longitudinal guide rail through the nut on the lead screw moving workbench. The workpiece is positioned and clamped on the fixture by the sequential action of the oil cylinder and the compression cylinder, which has a high degree of automation and high processing quality, and can meet the end face grinding of linear guide rails of various specifications and the grinding of complex edges and corners of the end face.
Description
所属技术领域Technical field
本发明涉及一种用于滚动直线导轨端面磨削和端面复杂棱边磨圆角的数控直线导轨端面和端面棱边倒角磨床。The invention relates to a numerically controlled linear guide rail end face and end face edge chamfering grinder for grinding the end face of a rolling linear guide rail and grinding complex edges and corners of the end face.
技术背景technical background
目前，国内滚动直线导轨端面磨削和端面复杂棱边磨圆角的磨削加工需配置两台以上设备，工序分散，而且，对端面棱边仅做简单倒角，对复杂轮廓无法全部倒角，加工质量无法保证。At present, more than two sets of equipment are required for the end face grinding of domestic rolling linear guide rails and the grinding of complex edges and corners, and the process is scattered. Moreover, only simple chamfering is performed on the end face edges, and complex contours cannot be completely chamfered. , the processing quality cannot be guaranteed.
发明内容 Contents of the invention
本发明的目的在于克服现有技术中存在的不足而提供一种将滚动直线导轨端面磨削和端面复杂棱边磨圆角的磨削加工安排在一台机床上完成的数控直线导轨端面和端面棱边倒角磨床。The purpose of the present invention is to overcome the deficiencies in the prior art and to provide a CNC linear guide rail end face and end face in which the end face grinding of the rolling linear guide rail and the grinding of the complex edge rounding of the end face are arranged on one machine tool. Edge chamfering grinder.
本发明的目的是这样实现的：包括机床底座、安装在机床底座上的移动工作台、固定安装在机床底座上的夹具和托架，在移动工作台上安装有支座、I号动力头和横向滑台，在支座上安装有II号动力头和III号动力头，在横向滑台上安装上的IV号动力头；在机床底座上固定安装有纵向导轨和纵向丝杠，固定安装在机床底座上的纵向伺服电机通过联轴器与纵向丝杠联结，驱动纵向丝杠旋转，进而通过固定在丝杠移动工作台上的螺母驱动移动工作台沿纵向导轨运动，夹具固定安装在机床底座上，通过安装在夹具上的定位油缸、侧靠油缸和压紧油缸的顺序动作，将工件定位并夹紧在夹具上，工件靠固定安装在机床底座上的托架支承。The purpose of the present invention is achieved like this: comprise machine tool base, be installed on the mobile workbench on the machine tool base, fixture and bracket that are fixedly installed on the machine tool base, support, No. I power head and bracket are installed on the mobile workbench The horizontal slide table is equipped with No. II power head and No. III power head on the support, and No. IV power head is installed on the horizontal slide table; a longitudinal guide rail and a longitudinal lead screw are fixedly installed on the machine base, and are fixedly installed on the The longitudinal servo motor on the base of the machine tool is connected with the longitudinal lead screw through a coupling to drive the longitudinal lead screw to rotate, and then drive the moving worktable to move along the longitudinal guide rail through the nut fixed on the lead screw moving workbench, and the fixture is fixedly installed on the machine base On the fixture, the workpiece is positioned and clamped on the fixture through the sequential actions of the positioning cylinder, the side cylinder and the pressing cylinder installed on the fixture, and the workpiece is supported by the bracket fixed on the machine base.
I号动力头完成导轨端面的平面磨削，磨具为普通平型砂轮。The No. I power head completes the surface grinding of the end face of the guide rail, and the grinding tool is an ordinary flat grinding wheel.
II号动力头完成导轨端面下棱边的倒圆角工序，磨具为成型金刚滚轮。The No. II power head completes the rounding process of the lower edge of the end face of the guide rail, and the abrasive tool is a formed diamond roller.
III号动力头完成导轨端面上棱边的倒圆角工序，磨具为成型金刚滚轮，该III号动力头安装在数控滑台上，可沿竖直方向移动，数控滑台固定安装在支座上。No. III power head completes the rounding process of the edge on the end surface of the guide rail. The abrasive tool is a formed diamond roller. The No. III power head is installed on the CNC slide table and can move in the vertical direction. The CNC slide table is fixed on the support superior.
IV号动力头安装在横向滑台上，完成导轨端面两侧复杂棱边的倒圆角工序，磨具为成型金刚滚轮，可沿横向移动，与移动工作台的纵向移动一起，实现两轴联动。The No. IV power head is installed on the horizontal sliding table to complete the rounding process of the complex edges on both sides of the end surface of the guide rail. The grinding tool is a formed diamond roller, which can move along the horizontal direction. Together with the longitudinal movement of the mobile table, two-axis linkage is realized. .
该机床卧式布置，工件固定安装在夹具上，磨削动力头I、II、III安装在移动工作台上，可随工作台一起纵向移动(Z向)，磨削动力头IV安装在横向滑板上，除可随工作台一起纵向移动外，还可沿横向移动(X向)。工件在夹具上定位夹紧后，工作台开始自左向右移动，四个动力头依次完成所有工序内容。机床各动力头拟采用电主轴结构，通过变频器调整主轴转速。The machine tool is arranged horizontally, the workpiece is fixedly installed on the fixture, the grinding power head I, II, III are installed on the movable worktable, and can move longitudinally (Z direction) together with the workbench, and the grinding power head IV is installed on the horizontal slide plate In addition to moving longitudinally with the table, it can also move laterally (X direction). After the workpiece is positioned and clamped on the fixture, the worktable starts to move from left to right, and the four power heads complete all the process contents in sequence. Each power head of the machine tool is planned to adopt an electric spindle structure, and the spindle speed is adjusted through a frequency converter.
本发明优点如下：The advantages of the present invention are as follows:
1.自动化程度高，加工质量显著提高。1. The degree of automation is high, and the processing quality is significantly improved.
2.该机床具有较好的柔性，经简单调整机床，选择相应的加工程序，可满足各种规格直线导轨端面磨削和端面复杂棱边圆角磨削。2. The machine tool has good flexibility. After simply adjusting the machine tool and selecting the corresponding processing program, it can meet the end surface grinding of linear guide rails of various specifications and the grinding of complex edges and corners of the end surface.
附图说明 Description of drawings
图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
图2为本发明的俯视图。Figure 2 is a top view of the present invention.
图3为本发明的侧视图。Figure 3 is a side view of the present invention.
具体实施方式 Detailed ways
如图1、2、3所示，本发明包括：机床底座1；安装在机床底座1上的移动工作台2、夹具3、横向滑台4和托架5；安装在移动工作台2上的支座6、I号动力头7、横向滑台4；安装在支座6上的II号动力头8、III号动力头9；安装在横向滑台4上的IV号动力头10。As shown in Figures 1, 2, and 3, the present invention includes: a machine tool base 1; a mobile workbench 2, a
在机床底座1上固定安装纵向导轨11和纵向丝杠12，固定安装在机床底座1上的纵向伺服电机13通过联轴器14与纵向丝杠12联结，驱动纵向丝杠12旋转，进而通过固定在丝杠移动工作台2上的螺母驱动移动工作台2沿纵向导轨11运动。The longitudinal guide rail 11 and the
夹具3固定安装在机床底座1上，通过安装在夹具3上的定位油缸15、侧靠油缸16和压紧油缸17的顺序动作，将工件18定位并夹紧在夹具3上。The
托架5固定安装在机床底座1上，起支承工件作用。The
I号动力头7完成导轨端面的平面磨削，磨具为普通平型砂轮19。No. I power head 7 finishes the plane grinding of guide rail end face, and abrasive tool is common
II号动力头8完成导轨端面下棱边的倒圆角工序，磨具为成型金刚滚轮20。No. II power head 8 completes the rounding process of the lower edge of the end face of the guide rail, and the abrasive tool is a forming
III号动力头9完成导轨端面上棱边的倒圆角工序，磨具为成型金刚滚轮21，该动立头安装在数控滑台22上，可沿竖直方向移动(Y向)，以便随导轨规格的变化而调整位置。数控滑台22固定安装在支座6上。No. III
IV号动力头10安装在横向滑台4上，完成导轨端面两侧复杂棱边的倒圆角工序，磨具为成型金刚滚轮23，可沿横向移动(X向)，与移动工作台2的纵向移动(Z向)一起，实现两轴联动，通过更换相应金刚滚轮并选择相应加工程序，可实现各种规格导轨端面两侧复杂棱边的倒圆角工序。No. IV
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100180194A CN100464949C (en) | 2006-06-26 | 2006-06-26 | CNC linear guide rail end face and end face edge chamfering grinder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100180194A CN100464949C (en) | 2006-06-26 | 2006-06-26 | CNC linear guide rail end face and end face edge chamfering grinder |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1864923A CN1864923A (en) | 2006-11-22 |
| CN100464949C true CN100464949C (en) | 2009-03-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2006100180194A Expired - Fee Related CN100464949C (en) | 2006-06-26 | 2006-06-26 | CNC linear guide rail end face and end face edge chamfering grinder |
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| CN (1) | CN100464949C (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101829934A (en) * | 2010-06-10 | 2010-09-15 | 无锡锡东能源科技有限公司 | Special clamp for guide rail grinding |
| CN103029018B (en) * | 2013-01-16 | 2016-02-24 | 山东赛尔机械导轨有限公司 | A kind of linear guide rail end surface Special chamfering device |
| CN103302357B (en) * | 2013-05-29 | 2016-07-06 | 陈晓慧 | A kind of control method of three bevelers |
| CN105729265A (en) * | 2014-12-09 | 2016-07-06 | 安徽池州家用机床股份有限公司 | Grinding machine special for dovetail guide rail inclined surfaces |
| CN107803718A (en) * | 2016-05-18 | 2018-03-16 | 金保春 | Screw-thread steel end grinding apparatus |
| CN110788684A (en) * | 2019-11-22 | 2020-02-14 | 上海玖蓥智能科技有限公司 | A vision-based guide rail end face grinding processing equipment and processing method thereof |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1276231A (en) * | 1970-08-25 | 1972-06-01 | Szerszamgepirari Muevek | Plane grinding apparatus, particularly for internal circular grinding machines |
| DE3019324A1 (en) * | 1980-05-21 | 1981-12-17 | Jade-Stahl Gmbh, 2940 Wilhelmshaven | In-situ grinding crane track rail surface - uses grinder on wheeled carriage movable on rails fixed on frame positionable on track |
| CN86108903A (en) * | 1986-12-28 | 1987-08-26 | 湖南省岳阳机床厂 | Method and device at double housing planer upper periphery grinding guide track of machine-tool |
| JPH09253990A (en) * | 1996-03-15 | 1997-09-30 | Tokai Rubber Ind Ltd | Hose end polishing device |
| CN1785592A (en) * | 2005-09-26 | 2006-06-14 | 钱林荣 | Grinding machnie used for processing linear guide rail |
-
2006
- 2006-06-26 CN CNB2006100180194A patent/CN100464949C/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1276231A (en) * | 1970-08-25 | 1972-06-01 | Szerszamgepirari Muevek | Plane grinding apparatus, particularly for internal circular grinding machines |
| DE3019324A1 (en) * | 1980-05-21 | 1981-12-17 | Jade-Stahl Gmbh, 2940 Wilhelmshaven | In-situ grinding crane track rail surface - uses grinder on wheeled carriage movable on rails fixed on frame positionable on track |
| CN86108903A (en) * | 1986-12-28 | 1987-08-26 | 湖南省岳阳机床厂 | Method and device at double housing planer upper periphery grinding guide track of machine-tool |
| JPH09253990A (en) * | 1996-03-15 | 1997-09-30 | Tokai Rubber Ind Ltd | Hose end polishing device |
| CN1785592A (en) * | 2005-09-26 | 2006-06-14 | 钱林荣 | Grinding machnie used for processing linear guide rail |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1864923A (en) | 2006-11-22 |
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