CN100450343C - Edible fungus package production apparatus and method - Google Patents
Edible fungus package production apparatus and method Download PDFInfo
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- CN100450343C CN100450343C CNB2005100385895A CN200510038589A CN100450343C CN 100450343 C CN100450343 C CN 100450343C CN B2005100385895 A CNB2005100385895 A CN B2005100385895A CN 200510038589 A CN200510038589 A CN 200510038589A CN 100450343 C CN100450343 C CN 100450343C
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Abstract
The present invention relates to an automatic production technique of fungus packages and a device thereof, particularly to equipment for producing edible fungus packages and a method thereof. The equipment for producing edible fungus packages is composed of a raw material storage tank, an automatic packer, etc. and is characterized in that one end of a sterilization tank is connected with the raw material storage tank through a pipeline flange, and the other end is connected with a transition pipeline through the pipeline flange; one end of a cooling tank is connected with the transition pipeline through the pipeline flange, and the other end is connected with a packing machine material storage tank of the automatic packer through the pipeline flange to form a closed material conveying system; the automatic packer is provided with a liquid strain inoculation pipe. The production method is characterized in that various base material are weighed according to a formulation; the base materials are mixed and sterilized; subsequently, the base materials are cooled, filled into bags, filled, inoculated and bundled under an aseptic condition to achieve one-time continuous and automatic production of the fungus packages. The present invention has the advantages of simple equipment and advanced technology.
Description
Technical field
The present invention relates to a kind of bacterium bag automatic producing technology and device, particularly relate to edible fungus package production apparatus and method.
Background technology
Edible fungus culturing adopts such as cotton seed hulls, wood chip or the like break flour shape bulk cargo more, is contained in plastic sack or the bottle, inoculates after sterilizing and goes up bacterial classification, constitutes the bacterium bag, so the production of bacterium bag is link most important, the heaviest in the Edible Fungi.Because the edible mushroom base-material all is loose shape raw fiber material, the conductivity extreme difference of heat, and packaging material mostly are plastic films such as polypropylene, also not anti-what high temperature.So under 100 ℃ of left and right sides environment, the bacterium bag often will heat continuously just relieved sterilization effect in tens hours.In order to make access produce bacterial classification a suitable temperature is arranged, can return to room temperature in last tens hours just the bacterium bag needs again to cool off earlier.Thereby make batch mixing will continue 30～40 hour time at least to finishing inoculation, can't work continuously at all, also bring chance to secondary pollution, this process also consumes a large amount of energy and man-hour.
Summary of the invention
Purpose of the present invention will be improved above-mentioned deficiency exactly, thereby provides a kind of break flour shape bulk cargo that makes that big hot transfer efficiency is arranged, and changes the edible fungus package production apparatus and the method for afterwards sterilizing to sterilizing and afterwards pack automated production earlier that pack earlier.
The object of the present invention is achieved like this: its equipment, comprise feed sump, automatic packaging machine, groove one end that it is characterized in that sterilizing is connected with feed sump by tube method is blue, the other end is connected with transition conduit by tube method is blue, cooling bath one end is connected with transition conduit by tube method is blue, the other end is connected with the packing machine storagetank of automatic packaging machine by tube method is blue, constitutes the material-transporting system of sealing; The bacterial classification inoculation pipe is housed on automatic packaging machine.Its production method is earlier by each base-material of prescription weighing, sterilization again after base-material is mixed, and cooling under aseptic condition, bag, filler, inoculation then, tying is carried out bacterium and is wrapped disposable continuous automatic production.
Described sterilization groove is a pipeline type, and the screw rod feed appliance is housed in the pipeline, and screw rod feed appliance one termination has variable-frequency motor, and the sterilization groove is equipped with outward and adds hot jacket, adds hot jacket one end and has the thermal source inlet, and the other end has the thermal source outlet; Described cooling bath is a pipeline type, and the screw rod feed appliance is housed in the pipeline, and screw rod feed appliance one termination has variable-frequency motor, and cooling bath is equipped with cooling jacket outward, and cooling jacket one end has cold water inlet, and the other end has cooling water outlet; The stepper motor screw rod autmatic measuring device of described bacterial classification inoculation pipe and automatic packaging machine stretches in the packing machine hopper jointly.
The present invention is owing to be to adopt sterilize the earlier technological process that afterwards packs and the production line of automation, and its benefit is that break flour shape bulk cargo can have big heat transfer efficiency.Promptly be rapidly heated and finish sterilization.At this moment do not have the restriction of packing material temperature rises such as plastic film such as polypropylene on the other hand, can adopt higher sterilising temp.So the present invention can reach the purpose of drafting.
Description of drawings
Fig. 1 is an edible fungus package production apparatus structural profile schematic diagram of the present invention.
Fig. 2 is another specific embodiment sketch of Fig. 1.
Fig. 3 is the automatic production line flow diagram of edible fungi bag production method of the present invention.
Embodiment
As shown in Figure 1, production equipment of the present invention, comprise feed sump (1), automatic packaging machine, groove (5) one ends that it is characterized in that sterilizing are connected with feed sump (1) by tube method indigo plant (25), the other end is connected with transition conduit (24) by tube method indigo plant (25), cooling bath (8) one ends are connected with transition conduit (24) by tube method indigo plant (27), and the other end is connected with the packing machine storage tank (10-1) of automatic packaging machine (10) by tube method indigo plant (27), constitute the material-transporting system of sealing; Liquid-spawn inoculation pipe (20-1) is housed on automatic packaging machine (10); Described sterilization groove (5) is a pipeline type, screw rod feed appliance (5-3) is housed in the pipeline, screw rod feed appliance (5-3) termination has variable-frequency motor (5-4), outer being equipped with of sterilization groove (5) adds hot jacket (5-2), add hot jacket (5-2) end and have thermal source inlet (5-5), the other end has thermal source outlet (5-1); Described cooling bath (8) is a pipeline type, screw rod feed appliance (8-2) is housed in the pipeline, screw rod feed appliance (8-2) termination has variable-frequency motor (8-1), the outer cooling jacket (8-3) that is equipped with of cooling bath (8), cooling jacket (8-3) end has cold water inlet (8-4), and the other end has cooling water outlet (8-5); Described bacterial classification inoculation pipe (20-1) stretches in the packing machine hopper (10-3) jointly with the stepper motor screw rod autmatic measuring device (10-2) of automatic packaging machine (10).
As shown in Figure 2, for better sterilization effect, between pipeline connection method indigo plant (25) and transition conduit (24), can insert microwave sterilizing device (26).
As shown in Figure 3, technological process of the present invention is that the base-material that will be used for cultivating edible mushroom is poured feed sump into after by the formula rate weighing, enter the sterilization groove again, in the sterilization groove screw rod feed appliance is arranged, impel raw material constantly upset in the sterilization groove, finish further mixing, the also easier sterilising temp that is heated to, the rotating speed of control screw rod feed appliance is the time that this raw material of controlled stops in the sterilization groove, be sterilization time, control this sterilising temp and time simultaneously can guarantee sterilization effect that the thermal source source of sterilization groove can be a diesel fuel burner, also can be electric heater or microwave source, their power will be enough to guarantee the energy consumption of raw material sterilization.Sterilization back raw material enters cooling bath, and the cooling bath inner cold water injects cooling bath through water pump and takes away heat, finishes cooling.Cooling back raw material enters the storagetank of packing machine, packing machine is known step motor control screw rod metering automatic bag making packing machine, it can finish automatic bag making, automatic gauge, feed filling, automatic sealing cut-out overall process, just adds an inoculation link and just seal behind feed.Provenance is provided by the liquid spawn basin, and after promptly packing machine was finished filler, by-pass valve control was opened, and the liquid spawn basin is confessed in the certain quantity of fluid bacterial classification infiltration raw material and finished inoculating process under the Pneumatic pressure of gas cylinder.The packaging material of bacterium bag adopt the general composite packing film of food service industry, as BOPP/PE, for raw material in the bacterium bag provides a certain amount of oxygen to stop the infiltration of assorted bacterium again, can quote the known subsides of fresh-keeping industry " silicon window " way, promptly on plastic film, go out earlier by one " window ", " window " go up bonding one such as FC-8 fabricbase silicon rubber preservative film, its allows entering of oxygen and can stop the infiltration of assorted bacterium.The packing film of rolling, through punching, heat seal silicon fiml mechanism sends into packing machine.Sterilize in advance to antistaling film, this also can adopt known food service industry sterilization packaging technology: H
2O
2Water-bath adds ultraviolet way.Above-mentioned bag, filler, inoculation are all finished in desinfection chamber.Desinfection chamber is to provide filtrated air to keep mutually slight positive pressure state to external world with air filter chamber, though gas always from desinfection chamber to outflow, thereby stop the infiltration of assorted bacterium, air sterilization is a known technology.Bacterium bag is sent extraneous by buffer channel, buffer channel is exactly one and only holds the pipeline that the bacterium bag passes through, and keep existing at least an above bacterium bag to be retained in stoping air to flow in the pipeline, moreover desinfection chamber is relative pressure-fired to external world.
The disposable fully-automatic production of above-mentioned bacterium bag, the coordination of these each parts of process can be finished by a computer control, and the software of this control procedure is maturation and technique known.This equipment also can be used for automatic bottling, and the autosterilization of bottle is a known technology with carrying.
Claims (8)
1, a kind of edible fungus package production apparatus, comprise feed sump (1), automatic packaging machine (10), groove (5) one ends that it is characterized in that sterilizing are connected with feed sump (1) by tube method indigo plant (25), the other end is connected with transition conduit (24) by tube method indigo plant (25), cooling bath (8) one ends are connected with transition conduit (24) by tube method indigo plant (27), the other end is connected with the packing machine storagetank (10-1) of automatic packaging machine (10) by tube method indigo plant (27), constitutes the material-transporting system of sealing; Liquid-spawn inoculation pipe (20-1) is housed on automatic packaging machine (10).
2, the production method of producing the edible fungi bag by the described edible fungus package production apparatus of claim 1, it is characterized in that, earlier by each base-material of prescription weighing, base-material is mixed back sterilization earlier, cooling under aseptic condition, bag, filler, inoculation, tying are carried out bacterium and are wrapped disposable continuous automatic production then;
The technological process of described production method is: the base-material that will be used for cultivating edible mushroom is poured feed sump into after by the formula rate weighing, enter the sterilization groove again, in the sterilization groove screw rod feed appliance is arranged, make raw material constantly upset in the sterilization groove, the rotating speed of control screw rod feed appliance is controlled the time that this raw material stops in the sterilization groove, sterilization back raw material enters cooling bath, the cooling bath inner cold water injects cooling bath through water pump, cooling back raw material enters the storagetank of packing machine, packing machine is known step motor control screw rod metering automatic bag making packing machine, it finishes automatic bag making, automatic gauge, the feed filling, automatic sealing cuts off overall process, just adding an inoculation link behind feed just seals, provenance is provided by the liquid spawn basin, and the packaging material of bacterium bag adopt the general composite packing film of food service industry, quote subsides " silicon window " way, the packing film of rolling, through punching, heat seal silicon fiml mechanism sends into packing machine, and antistaling film is sterilized in advance.
3, a kind of edible fungus package production apparatus according to claim 1, it is characterized in that described sterilization groove (5) is a pipeline type, screw rod feed appliance (5-3) is housed in the pipeline, screw rod feed appliance (5-3) termination has variable-frequency motor (5-4), outer being equipped with of sterilization groove (5) adds hot jacket (5-2), add hot jacket (5-2) end and have thermal source inlet (5-5), the other end has thermal source outlet (5-1).
4, a kind of edible fungus package production apparatus according to claim 1, it is characterized in that described cooling bath (8) is a pipeline type, screw rod feed appliance (8-2) is housed in the pipeline, screw rod feed appliance (8-2) termination has variable-frequency motor (8-1), the outer cooling jacket (8-3) that is equipped with of cooling bath (8), cooling jacket (8-3) end has cold water inlet (8-4), and the other end has cooling water outlet (8-5).
5, a kind of edible fungus package production apparatus according to claim 1 is characterized in that, described bacterial classification inoculation pipe (20-1) stretches in the packing machine hopper (10-3) jointly with the stepper motor screw rod autmatic measuring device (10-2) of automatic packaging machine (10).
6, by the described edible fungus package production apparatus of claim 1, it is characterized in that, between pipeline connection method indigo plant (25) and transition conduit (24), can insert microwave sterilizing device (26).
7, by the described production method of claim 2, it is characterized in that the thermal source of described sterilization groove is diesel fuel burner or electric heater or microwave source.
8, by the described production method of claim 7, it is characterized in that, described bag, filler, inoculation are all finished in desinfection chamber, desinfection chamber is to provide filtrated air with air filter chamber, air sterilization, the bacterium bag is sent extraneous by buffer channel, and buffer channel is one and only holds the pipeline that the bacterium bag passes through, and keep existing at least an above bacterium bag to be retained in stoping air to flow in the pipeline, desinfection chamber is relative pressure-fired to external world.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100385895A CN100450343C (en) | 2005-03-23 | 2005-03-23 | Edible fungus package production apparatus and method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100385895A CN100450343C (en) | 2005-03-23 | 2005-03-23 | Edible fungus package production apparatus and method |
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| Publication Number | Publication Date |
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| CN1836485A CN1836485A (en) | 2006-09-27 |
| CN100450343C true CN100450343C (en) | 2009-01-14 |
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| CNB2005100385895A Expired - Fee Related CN100450343C (en) | 2005-03-23 | 2005-03-23 | Edible fungus package production apparatus and method |
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Families Citing this family (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1973604B (en) * | 2006-12-08 | 2010-08-18 | 涂选来 | Automatic punching bagging and tying machine for mixed edible fungus material |
| CN103004468B (en) * | 2012-12-14 | 2014-08-13 | 福州科力现代农业科技开发有限公司 | Edible fungus bag purification cooling device and method |
| CN103181606B (en) * | 2013-03-11 | 2016-04-20 | 广东工业大学 | The ultra high temperature short time sterilization method of toughness food and device thereof |
| CN103404371B (en) * | 2013-08-22 | 2015-07-29 | 福建省农业科学院食用菌研究所 | Edible mushroom grain culture medium Based Intelligent Control treating apparatus |
| CN103583234A (en) * | 2013-11-15 | 2014-02-19 | 黑龙江省亚布力林业局 | Microwave fungus bag sterilization device |
| CN105075661A (en) * | 2015-07-03 | 2015-11-25 | 江苏天得电力装备有限公司 | Production equipment for edible mushroom inoculation |
| CN105766372A (en) * | 2016-03-30 | 2016-07-20 | 黑龙江省亚布力林业局 | Microwave production line sterilization method for fungus bags of edible fungi |
| CN107094495B (en) * | 2017-05-04 | 2020-03-27 | 湖南农业大学 | Production method and device for one-step molding of fungus blanks |
| CN107211728A (en) * | 2017-06-15 | 2017-09-29 | 柳城新天地生态农业发展有限公司 | Bacterium bag production line |
| CN107258319A (en) * | 2017-06-24 | 2017-10-20 | 侯梦斌 | The automated production equipment and technique of a kind of wooden culture medium of edible fungus of people workshop section |
| CN107836284A (en) * | 2017-10-25 | 2018-03-27 | 翔天农业开发集团股份有限公司 | Bulk cargo cooling inoculation mixing bunker |
| CN112219642A (en) * | 2020-08-03 | 2021-01-15 | 承德楚迈农业科技有限公司 | Edible mushroom culture medium microwave sterilization equipment |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2080068U (en) * | 1990-12-06 | 1991-07-03 | 陶德录 | Continuous cultivating and inoculating device for microorganism liquid |
| CN1132020A (en) * | 1995-10-09 | 1996-10-02 | 江宏林 | Process and appts. for hollow bag-cultivated edible mushroom |
-
2005
- 2005-03-23 CN CNB2005100385895A patent/CN100450343C/en not_active Expired - Fee Related
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2080068U (en) * | 1990-12-06 | 1991-07-03 | 陶德录 | Continuous cultivating and inoculating device for microorganism liquid |
| CN1132020A (en) * | 1995-10-09 | 1996-10-02 | 江宏林 | Process and appts. for hollow bag-cultivated edible mushroom |
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| CN1836485A (en) | 2006-09-27 |
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