CN107258319A - The automated production equipment and technique of a kind of wooden culture medium of edible fungus of people workshop section - Google Patents

The automated production equipment and technique of a kind of wooden culture medium of edible fungus of people workshop section Download PDF

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Publication number
CN107258319A
CN107258319A CN201710489570.5A CN201710489570A CN107258319A CN 107258319 A CN107258319 A CN 107258319A CN 201710489570 A CN201710489570 A CN 201710489570A CN 107258319 A CN107258319 A CN 107258319A
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Prior art keywords
culture medium
pressure
fired
edible fungus
workshop section
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CN201710489570.5A
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Chinese (zh)
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侯梦斌
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Abstract

A kind of automated production equipment of the wooden culture medium of edible fungus of people workshop section, tower tray heat exchanger is preheated by culture medium, and Screw Extrusion assembly, strain inoculation assembly, plastic outer bag packaging assembly etc. is constituted;The wooden culture medium of edible fungus technique of its productive manpower section is for example following:The granular culture medium of edible fungus raw material that will be mixed by formula, from top surface charging aperture h feedings on culture medium preheating tower tray heat exchanger, after preheating, extruding sterilizing sizing is inoculated with, packaging, is packaged the wooden culture medium of edible fungus of people workshop section and is sent out from obstruction pipeline b right-hand members.

Description

The automated production equipment and technique of a kind of wooden culture medium of edible fungus of people workshop section
Technical field
The present invention relates to field of edible fungus culture, the automated production of more particularly to a kind of wooden culture medium of edible fungus of people workshop section Equipment and technology.
Background technology
Wood rot type edible mushroom is just grown in rotten wood originally, and artificial cultivation technique is developed later, is also to fall trees, into Section wood inoculation, then after develop by wood chip be mounted in polybag in replace section flitch method, be very big technological progress, especially develop Cotton shell, bagasse etc. has saved timber for wood chip formula, and is a large amount of script agricultural production solid wastes, finds an increment utilization Approach;
Only because cotton shell, bagasse etc. fills plastics bag culture medium for wood chip formula, and density is not so good as Duan Mu, so output is eaten All it is not so good as Duan Mu with bacterium quality and yield;
The existing polybag culture medium of edible fungus technological process of production:
Wood chip is crushed, and --- auxiliary material is mixed into pack plus --- heat sterilization --- cooling connects --- strain;
Due to band polybag heat sterilization, limited by plastics fusing point, can only at most be heated to 1050C or so, and wood chip be heat not Good conductor, it is very slow to transfer heat to the heart in bag from plastic bag surface;It is main that a variety of harmful to be mixed into fungal spores be very resistance to High temperature(Such as hay bacillus);Sterilization can just shorten sterilizing time general rule is that raised with sterilization temperature;Sterilizing time prolongs It is long, also result in nutrition destruction;
By " selection of medium sterilization temperature and time " document(Zhao Desheng, article numbering 1006-4311(2010)05-0205- 02)Data are provided:
Sterilising temp0C sterilizings need retention time min to cause nutritive loss rate %
100 400 99.3
110 36 67.0
115 15 50.0
120 4 27.0
130 0.5 8.0
145 0.08 2.0
150 0.01 1.0
Therefore it is existing to use 1050C or so is sterilized, and need to last 36 hours or so, then is inoculated with after cooling down, and 4 days are lasted altogether;
In order to improve edible mushroom quality and yield, sterilizing energy consumption and manpower, time are saved, it is necessary to propose new culture medium of edible fungus Automated production equipment and technique.
The content of the invention
The present invention changes former technological process, and change first packs to sterilize afterwards to be packed afterwards first to sterilize, and is not just limited by plastics fusing point System, bulk cargo heating is more beneficial for being rapidly heated.As can be known from the above table, if the granular base material that design is prepared by formula, can be heated It is warming up to 130-1450C, need to only last 0.08-0.5 min can complete sterilizing, and nutritive loss is few;
New technological flow;
Wood chip is crushed, and --- auxiliary material is mixed into, and --- --- --- cooling --- pack --- connects strain to heat sterilization for preheating;
And heat exchange is intervened between cooling section and preheating section, cooling section fast cooling can be made, reclaiming heat energy is used for preheating section Preheating, can significantly save the energy;
Utilize bagasse, sunflower disk, African napier grass(Also known as Juncao)When making edible mushroom culture training base, because material density is too small, Packed culture medium of edible fungus subalimentation is caused, edible fungi growth is influenceed, it is necessary to extruding encryption material density;
Edible mushroom culture training base density and the wooden similar density of original broad-leaf forest section after extruding encryption, therefore claim:" people workshop section wood ";
Actual extrusion friction is also temperature-rise period, and being suitably added after some starch materials, heating starch has gelatinization cementation, Thus once complete:Heat temperature raising sterilizes/is compacted material density/molding bonded, the task of adult workshop section wood, subsequently uses vacuum It is inoculated with after cooling, then with the plastic bag packaging for posting silicon window;
So whole process is only needed less than 30 minutes;
A kind of automated production equipment of the wooden culture medium of edible fungus of people workshop section, tower tray heat exchanger is preheated by culture medium, aspiration pump, Yuan Zhu Xing Minus press cooling vacuum cavity, block pipeline a, and pressure-fired desinfection chamber blocks pipeline b, and Screw Extrusion assembly has hole half Circle bracket, non-porous semicircle bracket, strain inoculation assembly, plastic outer bag packaging assembly, aseptic air filter, air-blowing pump, fixed length Cut off assembly to constitute, it is characterized in that the culture medium preheating lower discharge port h of tower tray heat exchanger and entering for Screw Extrusion assembly left end Material mouth c couples, and discharging opening c and Yuan Zhu Xing Minus pressures the cooling vacuum cavity left end charging aperture d of Screw Extrusion assembly right-hand member couple, circle Zhu Xing Minus press cooling vacuum cavity right-hand member discharging opening d to couple with obstruction pipeline a left ends, and obstruction pipeline a right-hand members and pressure-fired are sterile Room left side charging aperture e couples, and discharging opening e couples with obstruction pipeline b left ends on the right of pressure-fired desinfection chamber;There is hole semicircle bracket coaxial In Yuan Zhu Xing Minus pressure cooling vacuum cavitys, there is hole semicircle bracket left end to enter with Yuan Zhu Xing Minus pressure cooling vacuum cavity left ends Material mouth d couples, and has hole semicircle bracket right-hand member to couple with Yuan Zhu Xing Minus pressures cooling vacuum cavity right-hand member discharging opening d, support screw rod is squeezed The wooden culture medium of edible fungus of people workshop section for going out assembly extrusion is conveyed in circle post type Minus pressure cooling vacuum cavitys, and obstruction pipeline a's is straight A diameter of mechanical interference fits of the wooden culture medium of edible fungus in footpath and people workshop section, had both ensured the wooden culture medium of edible fungus of people workshop section in obstruction Mobile conveying in pipeline a, but barrier gas diffusion ensures that Yuan Zhu Xing Minus are pressed between cooling vacuum cavity and pressure-fired desinfection chamber Draught head;
Aspiration pump is coupled by pipeline, extracts gas in circle post type Minus pressure cooling vacuum cavitys out, blasts culture medium preheating tower tray heat Exchanger, the wooden culture medium of edible fungus of circle post type Minus pressure cooling vacuum cavity Nei Ren workshop sections, accelerates evaporative cooling, heat energy because of decompression Input culture medium preheating tower tray heat exchanger preheating culture medium raw material;
Non-porous semicircle bracket is arranged in pressure-fired desinfection chamber, non-porous semicircle bracket left end and pressure-fired desinfection chamber left side charging aperture E couples, and non-porous semicircle bracket right-hand member couples with discharging opening e on the right of pressure-fired desinfection chamber, and support is artificial in pressure-fired desinfection chamber The wooden culture medium of edible fungus of section is conveyed in pressure-fired desinfection chamber;
Air-blowing pumps out gas port m and coupled by pipeline with aseptic air filter air inlet n, and aseptic air filter gas outlet n leads to Piping couples with pressure-fired desinfection chamber air inlet k, maintains the pressure-fired germ-free condition of pressure-fired desinfection chamber;
Obstruction pipeline b left ends couple with discharging opening e on the right of pressure-fired desinfection chamber, and obstruction pipeline b diameter is with wrapping after plastic foil A diameter of mechanical interference fits of people workshop section wood culture medium of edible fungus, had both ensured and have wrapped the wooden edible mushroom culture of plastic foil descendant workshop section Base mobile conveying in obstruction pipeline b, ensures that pressure-fired desinfection chamber maintains pressure-fired germ-free condition again;
Customized cut-off assembly, strain inoculation assembly, plastic outer bag packaging assembly are also equipped with pressure-fired desinfection chamber from left to right;
Selected by a kind of automated production equipment of the wooden culture medium of edible fungus of people workshop section of the present invention:Culture medium preheating tower tray heat is handed over Parallel operation, aspiration pump, Yuan Zhu Xing Minus pressure cooling vacuum cavitys block pipeline a, and pressure-fired desinfection chamber blocks pipeline b, Screw Extrusion Assembly, there is a hole semicircle bracket, non-porous semicircle bracket, strain inoculation assembly, plastic outer bag packaging assembly, aseptic air filter, Air-blowing pump, customized cut-off assembly is the own total member of commercialization known features;
Utilize a kind of wooden edible mushroom culture of the automated production equipment productive manpower section of the wooden culture medium of edible fungus of people workshop section of the invention Base technique is for example following:
The granular culture medium of edible fungus raw material that will be mixed by formula, from top surface charging on culture medium preheating tower tray heat exchanger Mouth h feedings, raw material preheats tower tray heat exchanger through culture medium and preheated, into Screw Extrusion assembly through being squeezed into closely knit people workshop section Wood, and extrusion friction heating sterilizing, complete closely knit and sterilizing descendant workshop section wood and enter Yuan Zhu Xing Minus pressure cooling vacuum cavity drops Temperature, lowered temperature reclamation heat energy sends culture medium preheating tower tray heat exchanger preheating culture medium of edible fungus raw material, cooling descendant workshop section back to Wood enters pressure-fired desinfection chamber and completes customized cut-off, inoculation and packaging, packages the wooden culture medium of edible fungus of people workshop section and is managed from obstruction Road b right-hand members are sent out;
Customized cut-off, inoculation uses known equipment and technology with packaging.
Brief description of the drawings
Accompanying drawing 1 is a kind of structural representation of the automated production equipment of the wooden culture medium of edible fungus of people workshop section of the invention.
Embodiment
A kind of automated production equipment of the wooden culture medium of edible fungus of people workshop section, tower tray heat exchanger is preheated by culture medium(1), Aspiration pump(2), Yuan Zhu Xing Minus pressure cooling vacuum cavitys(3), obstruction pipeline a(4), pressure-fired desinfection chamber(5), obstruction pipeline b(6) Screw Extrusion assembly(7), there is hole semicircle bracket(8), non-porous semicircle bracket(9), strain inoculation assembly(10), plastic outer bag packaging Assembly(11), aseptic air filter(12), air-blowing pump composition(13), customized cut-off assembly(14)Constitute, it is characterized in that culture Base preheats tower tray heat exchanger(1)Lower discharge port h and Screw Extrusion assembly(7)The charging aperture c connections of left end, Screw Extrusion is total Into(7)Discharging opening c and Yuan Zhu Xing Minus the pressure cooling vacuum cavitys of right-hand member(3)Left end charging aperture d couples, and Yuan Zhu Xing Minus pressure coolings are true Cavity body(3)Right-hand member discharging opening d and obstruction pipeline a(4)Left end couples, obstruction pipeline a(4)Right-hand member and pressure-fired desinfection chamber(5) Left side charging aperture e couples, pressure-fired desinfection chamber(5)The right discharging opening e and obstruction pipeline b(6)Left end couples;There is hole semicircle bracket (8)It is coaxially mounted to Yuan Zhu Xing Minus pressure cooling vacuum cavitys(3)It is interior, there is hole semicircle bracket(8)Left end is pressed with Yuan Zhu Xing Minus and cooled down Vacuum cavity(3)Left end charging aperture d couples, and has hole semicircle bracket(8)Right-hand member presses cooling vacuum cavity with Yuan Zhu Xing Minus(3)Right-hand member Discharging opening d couples, support Screw Extrusion assembly(7)The wooden culture medium of edible fungus of the people workshop section of extrusion is in circle post type Minus pressure cooling vacuums Cavity(3)Interior conveying, obstruction pipeline a(4)The wooden culture medium of edible fungus of diameter and people workshop section a diameter of mechanical interference fits, both Ensure the wooden culture medium of edible fungus of people workshop section in obstruction pipeline a(4)Interior mobile conveying, but barrier gas diffusion ensures Yuan Zhu Xing Minus pressures Cooling vacuum cavity(3)With pressure-fired desinfection chamber(5)Between draught head;
Aspiration pump(2)Coupled by pipeline, extract Yuan Zhu Xing Minus pressure cooling vacuum cavitys out(3)Interior gas, blasts culture medium preheating Tower tray heat exchanger(1), Yuan Zhu Xing Minus pressure cooling vacuum cavity in(3)People workshop section wood culture medium of edible fungus accelerates to steam because of decompression Hair cooling, heat energy input culture medium preheating tower tray heat exchanger(1)Preheat culture medium raw material;
Non-porous semicircle bracket(9)Installed in pressure-fired desinfection chamber(5)It is interior, non-porous semicircle bracket(9)Left end and pressure-fired desinfection chamber (5)Left side charging e connections, non-porous semicircle bracket(9)Right-hand member and pressure-fired desinfection chamber(5)The right discharging opening e couples, in pressure-fired Desinfection chamber(5)The wooden culture medium of edible fungus of interior support people workshop section is in pressure-fired desinfection chamber(5)Interior conveying;
Air-blowing pump(13)Gas outlet m passes through pipeline and aseptic air filter(12)Air inlet n couples, aseptic air filter (12)Gas outlet n passes through pipeline and pressure-fired desinfection chamber(5)Air inlet k couples, and maintains pressure-fired desinfection chamber(5)Pressure-fired without Bacterium state;
Block pipeline b(6)Left end couples with discharging opening e on the right of pressure-fired desinfection chamber, obstruction pipeline b(6)Diameter and wrap modeling A diameter of mechanical interference fits of Liao Mo descendants workshop section wood culture medium of edible fungus, had both ensured that wrapping plastic foil descendant workshop section wood ate Bacterium culture medium is in obstruction pipeline b(6)Interior mobile conveying, ensures pressure-fired desinfection chamber again(5)Pressure-fired germ-free condition;
Pressure-fired desinfection chamber(5)Customized cut-off assembly is inside also equipped with from left to right(14), strain inoculation assembly(10), outside plastics Bag packaging assembly(11);
Selected by a kind of automated production equipment of the wooden culture medium of edible fungus of people workshop section of the present invention:Culture medium preheating tower tray heat is handed over Parallel operation(1), aspiration pump(2), Yuan Zhu Xing Minus pressure cooling vacuum cavitys(3), obstruction pipeline a(4), pressure-fired desinfection chamber(5), obstruction Pipeline b(6), Screw Extrusion assembly(7), there is hole semicircle bracket(8), non-porous semicircle bracket(8), strain inoculation assembly(10), modeling Expect outer bag packaging assembly(11), aseptic air filter(12), air-blowing pump(13), customized cut-off assembly(14)It is own commercialization The total member of known features;
Utilize a kind of wooden edible mushroom culture of the automated production equipment productive manpower section of the wooden culture medium of edible fungus of people workshop section of the invention Base technique is for example following:
The granular culture medium of edible fungus raw material that will be mixed by formula, tower tray heat exchanger is preheated from culture medium(1)Upper top surface Charging aperture h(1-1)Feeding, raw material preheats tower tray heat exchanger through culture medium(1)Preheating, into Screw Extrusion assembly(7)Through Closely knit people workshop section wood, and extrusion friction heating sterilizing are squeezed into, closely knit and sterilizing descendant workshop section wood is completed and enters circle post type Minus pressures Cooling vacuum cavity(3)Cooling, lowered temperature reclamation heat energy sends culture medium preheating tower tray heat exchanger back to(1)Preheat edible mushroom culture Based raw material, cooling descendant workshop section wood enters pressure-fired desinfection chamber(5)Customized cut-off, inoculation and packaging are completed, is packaged artificial The wooden culture medium of edible fungus of section is from obstruction pipeline b(6)Right-hand member is sent out;
Customized cut-off, inoculation uses own known device and technique with packaging.

Claims (2)

1. a kind of automated production equipment of the wooden culture medium of edible fungus of people workshop section, tower tray heat exchanger is preheated by culture medium(1), take out Air pump(2), Yuan Zhu Xing Minus pressure cooling vacuum cavitys(3), obstruction pipeline a(4), pressure-fired desinfection chamber(5), obstruction pipeline b (6)Screw Extrusion assembly(7), there is hole semicircle bracket(8), non-porous semicircle bracket(9), strain inoculation assembly(10), plastics Outer bag packs assembly(11), aseptic air filter(12), air-blowing pump composition(13), customized cut-off assembly(14)Constitute, its It is characterized in culture medium preheating tower tray heat exchanger(1)Lower discharge port h and Screw Extrusion assembly(7)The charging aperture c connections of left end, Screw Extrusion assembly(7)Discharging opening c and Yuan Zhu Xing Minus the pressure cooling vacuum cavitys of right-hand member(3)Left end charging aperture d couples, cylindrical type Minus presses cooling vacuum cavity(3)Right-hand member discharging opening d and obstruction pipeline a(4)Left end couples, obstruction pipeline a(4)Right-hand member and pressure-fired Desinfection chamber(5)Left side charging aperture e couples, pressure-fired desinfection chamber(5)The right discharging opening e and obstruction pipeline b(6)Left end couples;Have Hole semicircle bracket(8)It is coaxially mounted to Yuan Zhu Xing Minus pressure cooling vacuum cavitys(3)It is interior, there is hole semicircle bracket(8)Left end and cylinder Xing Minus press cooling vacuum cavity(3)Left end charging aperture d couples, and has hole semicircle bracket(8)Right-hand member presses cooling vacuum with Yuan Zhu Xing Minus Cavity(3)Right-hand member discharging opening d couples, support Screw Extrusion assembly(7)The wooden culture medium of edible fungus of the people workshop section of extrusion is in cylindrical type Minus presses cooling vacuum cavity(3)Interior conveying, obstruction pipeline a(4)The wooden culture medium of edible fungus of diameter and people workshop section a diameter of machine Tool interference fits, had both ensured the wooden culture medium of edible fungus of people workshop section in obstruction pipeline a(4)Interior mobile conveying, and barrier gas diffusion Ensure Yuan Zhu Xing Minus pressure cooling vacuum cavitys(3)With pressure-fired desinfection chamber(5)Between draught head;
Aspiration pump(2)Coupled by pipeline, extract Yuan Zhu Xing Minus pressure cooling vacuum cavitys out(3)Interior gas, blasts culture medium preheating Tower tray heat exchanger(1), Yuan Zhu Xing Minus pressure cooling vacuum cavity in(3)People workshop section wood culture medium of edible fungus accelerates to steam because of decompression Hair cooling, heat energy input culture medium preheating tower tray heat exchanger(1)Preheat culture medium raw material;
Non-porous semicircle bracket(9)Installed in pressure-fired desinfection chamber(5)It is interior, non-porous semicircle bracket(9)Left end and pressure-fired desinfection chamber (5)Left side charging e connections, non-porous semicircle bracket(9)Right-hand member and pressure-fired desinfection chamber(5)The right discharging opening e couples, in pressure-fired Desinfection chamber(5)The wooden culture medium of edible fungus of interior support people workshop section is in pressure-fired desinfection chamber(5)Interior conveying;
Air-blowing pump(13)Gas outlet m passes through pipeline and aseptic air filter(12)Air inlet n couples, aseptic air filter (12)Gas outlet n passes through pipeline and pressure-fired desinfection chamber(5)Air inlet k couples, and maintains pressure-fired desinfection chamber(5)Pressure-fired without Bacterium state;
Block pipeline b(6)Left end couples with discharging opening e on the right of pressure-fired desinfection chamber, obstruction pipeline b(6)Diameter and wrap modeling A diameter of mechanical interference fits of Liao Mo descendants workshop section wood culture medium of edible fungus, had both ensured that wrapping plastic foil descendant workshop section wood ate Bacterium culture medium is in obstruction pipeline b(6)Interior mobile conveying, ensures pressure-fired desinfection chamber again(5)Pressure-fired germ-free condition;
Pressure-fired desinfection chamber(5)Customized cut-off assembly is inside also equipped with from left to right(14), strain inoculation assembly(10), plastics Outer bag packs assembly(11);
Selected by a kind of automated production equipment of the wooden culture medium of edible fungus of people workshop section of the present invention:Culture medium preheating tower tray heat is handed over Parallel operation(1), aspiration pump(2), Yuan Zhu Xing Minus pressure cooling vacuum cavitys(3), obstruction pipeline a(4), pressure-fired desinfection chamber(5), Block pipeline b(6), Screw Extrusion assembly(7), there is hole semicircle bracket(8), non-porous semicircle bracket(8), strain inoculation assembly (10), plastic outer bag packaging assembly(11), aseptic air filter(12), air-blowing pump(13), customized cut-off assembly(14) It is the own total member of commercialization known features.
2. according to right 1, utilize a kind of automated production equipment productive manpower section of the wooden culture medium of edible fungus of people workshop section of the invention Wooden culture medium of edible fungus technique is for example following:
The granular culture medium of edible fungus raw material that will be mixed by formula, tower tray heat exchanger is preheated from culture medium(1)Upper top surface Charging aperture h(1-1)Feeding, raw material preheats tower tray heat exchanger through culture medium(1)Preheating, into Screw Extrusion assembly(7)Through Closely knit people workshop section wood, and extrusion friction heating sterilizing are squeezed into, closely knit and sterilizing descendant workshop section wood is completed and enters circle post type Minus pressures Cooling vacuum cavity(3)Cooling, lowered temperature reclamation heat energy sends culture medium preheating tower tray heat exchanger back to(1)Preheat edible mushroom culture Based raw material, cooling descendant workshop section wood enters pressure-fired desinfection chamber(5)Customized cut-off, inoculation and packaging are completed, is packaged artificial The wooden culture medium of edible fungus of section is from obstruction pipeline b(6)Right-hand member is sent out;
Customized cut-off, inoculation uses own known device and technique with packaging.
CN201710489570.5A 2017-06-24 2017-06-24 The automated production equipment and technique of a kind of wooden culture medium of edible fungus of people workshop section Pending CN107258319A (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN88212104U (en) * 1988-02-01 1988-12-14 湖南省农业机械研究所 Treating and preparing machine for edible fungus culture medium substitute
CN1280758A (en) * 2000-08-29 2001-01-24 洪震 Artificial linden wood for cultivating edible or medicinal fungus and its preparing process
CN1836485A (en) * 2005-03-23 2006-09-27 侯梦斌 Edible fungus package production apparatus and method
CN101390477A (en) * 2008-11-11 2009-03-25 熊胜贵 Integration device for edible fungus culture medium sterilization, inoculation, cultivation, fruiting
CN101743853A (en) * 2009-10-21 2010-06-23 王军 Integrated edible mushroom production device
CN204811131U (en) * 2015-07-03 2015-12-02 江苏天得电力装备有限公司 Production facility is used in inoculation of integration domestic fungus

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN88212104U (en) * 1988-02-01 1988-12-14 湖南省农业机械研究所 Treating and preparing machine for edible fungus culture medium substitute
CN1280758A (en) * 2000-08-29 2001-01-24 洪震 Artificial linden wood for cultivating edible or medicinal fungus and its preparing process
CN1836485A (en) * 2005-03-23 2006-09-27 侯梦斌 Edible fungus package production apparatus and method
CN101390477A (en) * 2008-11-11 2009-03-25 熊胜贵 Integration device for edible fungus culture medium sterilization, inoculation, cultivation, fruiting
CN101743853A (en) * 2009-10-21 2010-06-23 王军 Integrated edible mushroom production device
CN204811131U (en) * 2015-07-03 2015-12-02 江苏天得电力装备有限公司 Production facility is used in inoculation of integration domestic fungus

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Application publication date: 20171020