CN100446964C - Glass fiber reinforced macromolecule composite material well cover - Google Patents

Glass fiber reinforced macromolecule composite material well cover Download PDF

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Publication number
CN100446964C
CN100446964C CNB2003101175397A CN200310117539A CN100446964C CN 100446964 C CN100446964 C CN 100446964C CN B2003101175397 A CNB2003101175397 A CN B2003101175397A CN 200310117539 A CN200310117539 A CN 200310117539A CN 100446964 C CN100446964 C CN 100446964C
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China
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weight
glass
polyester resin
unsaturated polyester
composite material
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CNB2003101175397A
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CN1634698A (en
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叶炽凡
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Dongguan Lishan Composite Material Co Ltd
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Individual
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Abstract

The present invention relates to a composite-material manhole cover of glass fiber reinforced thermosetting resin group, particularly to a manhole cover which is formed from glass fiber for enhancement and polyester resin cementing quartz mortar bodies. The composite-material manhole cover of glass fiber reinforced thermosetting resin group is composed of an inner-core material collecting layer composed of collecting materials and functional filling materials, an outer-enhancement structure layer composed of glass fiber and a wear-resistant layer, wherein the outer-enhancement structure layer comprises 10% to 30% of glue solution A of unsaturated polyester resin and 3% to 15% of glass fiber B by weight ratio; the inner-core material collecting layer comprises 45% to 78% of collecting material C and 5% to 20% of filling material D; and the wear-resistant layer comprises 3% to 15% of wear-resistant material E. The present invention has the advantages of high compressive strength, high toughness and good shock resistance.

Description

Glass enhancement mode high polymer composite material manhole lid
Technical field
The present invention relates to a kind of glass-fiber reinforced thermo-setting resin base composite material manhole cover, especially a kind of well lid that forms with glass enhancing, the glued quartz sand slurry of mylar.
Background technology
Manhole cover with traditional material is made is easy to generate corrosion under field conditions (factors), and vehicle is through out-of-date easy generation noise.Modern highway, especially highway, vehicle flow is big, and heavy vehicle is many, and traditional manhole cover also is difficult to reach requirement aspect intensity, moreover is laid on manhole cover on the road stolen phenomenon that occurs repeatedly, and causes the damage accident of pedestrian and vehicle.Several years ago developed the steel fiber reinforced concrete manhole cover, its pressure-bearing effect surpasses the cast iron manhole cover of similar specification widely, can satisfy the requirement by heavy vehicle, does not produce noise, does not have and steals and sells value, can be antitheft.Steel fiber reinforced concrete manhole cover bearing strength height, but the fragility of material own is big, impact resistance is undesirable, and especially manhole cover and pavement joint place occur now and then and bump arrisdefect or crack phenomenon not at ordinary times in construction.
Summary of the invention
In order to improve and to overcome the existing existing problem of manhole cover, the invention provides a kind of quartz sand and gather materials, the resin base composite material manhole cover that functional stuffing strengthens with glass.It has very high compression strength, toughness, and shock resistance is good, can prevent that damaging and hitting in transportation, construction and use from splitting, and also can reach corrosion-resistant simultaneously, not produce noise, antitheft, according to user's the purpose painted, good looking appearance that requires.
Glass enhancement mode high polymer composite material manhole lid of the present invention comprises and being made up of outer enhancing structure sheaf and wearing layer that unsaturated polyester resin, glass fibre constitute the inner core aggregate lift of gathering materials, functional stuffing is formed that wearing layer comprises 3%-15% wear-resistant material E; It is characterized in that the outer structure sheaf that strengthens comprises that weight ratio is the unsaturated polyester resin glue A of 10%-30% and the glass fibre B of 3%-15%, the inner core aggregate lift comprises the filler D of gather materials C and the 5%-20% of 45%-78%.
1. mylar glue A comprises: unsaturated polyester resin, curing agent, promoter, antiaging agent, fire retardant, inorganic pigment mix;
2. glass fibre B comprises: glass cloth, glass fibers felt;
3. the C that gathers materials comprises: quartz sand, stone;
4. filler D is: talcum powder or compound brilliant fine;
5. wear-resistant material E is: quartz sand or wear-resisting sand.
Above-mentioned glass enhancement mode high polymer composite material manhole lid, the described outer structure sheaf that strengthens comprises that weight ratio is 15% unsaturated polyester resin glue A and 10% glass fibre B, the inner core aggregate lift comprises the filler D of 60% gather materials C and 12%, and wearing layer comprises 3% wear-resistant material E.
Above-mentioned glass enhancement mode high polymer composite material manhole lid, the described outer structure sheaf that strengthens also comprises talcum powder; The inner core aggregate lift also comprises unsaturated polyester resin glue A.
Above-mentioned glass enhancement mode high polymer composite material manhole lid, the described outer structure sheaf that strengthens also comprises compound brilliant fine; The heart aggregate lift also comprises compound brilliant fine; Wearing layer also comprises unsaturated polyester resin glue A.
Above-mentioned glass enhancement mode high polymer composite material manhole lid, described:
1. unsaturated polyester resin glue A comprises:
100 parts of (weight) mylar
0.5-10 part (weight) curing agent
0.5-10 part (weight) promoter
0.2-0.6 part (weight) antiaging agent
1-2 part (weight) fire retardant
0-0.1 part (weight) inorganic pigment mixes;
2. glass fibre B comprises:
85-95 part (weight) glass cloth
5-10 part (weight) glass fibers felt
3. the C that gathers materials comprises
20-150 part (weight) 40-60 purpose quartz sand
20-150 part (weight) 20-40 purpose quartz sand
5-30 part (weight) 2-4mm stone
5-30 part (weight) 6mm stone
4. filler D is a 600-1000 purpose talcum powder or compound brilliant fine
5. wear-resistant material E is 20-40 purpose quartz sand or wear-resisting sand.
Above-mentioned glass enhancement mode high polymer composite material manhole lid, described unsaturated polyester resin can be the polymer that unsaturated dibasic acid or acid anhydrides, monounsaturated dicarboxylic acid or acid anhydrides, dihydroxylic alcohols form through polycondensation reaction.
Above-mentioned glass enhancement mode high polymer composite material manhole lid, described fire retardant can be HBB or pentabromotoluene or chlorinated paraffin wax or magnesium hydroxide or tetrabromophthalic anhydride; Antiaging agent can be 2-hydroxyl-4-methoxy benzophenone or UV-531; Curing agent is methyl ethyl ketone peroxide or cyclohexanone peroxide; Promoter can be cobalt naphthenate or cobalt iso-octoate.
Above-mentioned glass enhancement mode high polymer composite material manhole lid, described compound brilliant fibre is a kind of mixture that comprises glass fibre and silica.
Above-mentioned glass enhancement mode high polymer composite material manhole lid, the mineral powder that described compound brilliant fibre is a kind of bisilicate, its composition comprises: SiO 225-70%, MgO 13-45%, CaO 11-30%, Fe 2O 30-1%.
Adopt the glass enhancement mode high polymer composite material manhole lid of above structure, prescription, have antitheft, very high compression strength, toughness, shock resistance is good, can prevent that damaging and hitting in transportation, construction and use from splitting, also can reach corrosion-resistant simultaneously, not produce noise, according to user's the purpose painted, good looking appearance that requires.
Description of drawings
Fig. 1 is the structural representation of glass enhancement mode high polymer composite material manhole lid of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is done detailed argumentation:
Glass enhancement mode high polymer composite material manhole lid of the present invention comprises and being made up of outer enhancing structure sheaf 2 and wearing layer 1 that unsaturated polyester resin, glass fibre constitute the heart aggregate lift 3 of gathering materials, functional stuffing is formed; The outer structure sheaf 2 that strengthens comprises that weight ratio is the unsaturated polyester resin glue A of 10%-30% and the glass fibre B of 3%-15%, and inner core aggregate lift 3 comprises the filler D of gather materials C and the 5%-20% of 45%-78%, and wearing layer 1 comprises 3%-15% wear-resistant material E.
Make manhole cover according to prescription of the present invention, operation sequence:
15% unsaturated polyester resin glue A, 10% glass fibre B, 60% the C that gathers materials, 12% filler D, 3% wear-resistant material E.
1. the polymer that forms through polycondensation reaction by 100 parts of (weight) unsaturated dibasic acids and acid anhydrides, monounsaturated dicarboxylic acid or acid anhydrides, dihydroxylic alcohols of unsaturated polyester resin glue A.
1.5 part (weight) methyl ethyl ketone peroxide
1.0 part (weight) cobalt naphthenate
0.3 part (weight) 2-hydroxyl-4-methoxy benzophenone
1.0 part (weight) fire retardant HBB
0.1 part (weight) inorganic pigment
Mix in the following ways: a adds cobalt naphthenate in unsaturated dibasic acid and acid anhydrides under general condition, stir
B adds other components successively
2. glass fibre B is by 85 parts of (weight) 04# glass cloth (thickness that is every layer of glass fabric is 0.4mm)
5 parts of (weight) 02# glass cloth
6 parts of (weight) glass mats
3. gather materials C by
150 parts of (weight) 40-60 purpose quartz sands
150 parts of (weight) 20-40 purpose quartz sands
50 parts of (weight) 10-20 purpose quartz sands
30 parts of (weight) 2-4mm stones
30 parts of (weight) 6mm stones
4. filler D is 80 parts (weight) 600 purpose talcum powder
5. wear-resistant material E is 30 parts of 20-40 purpose wear-resisting sands or quartz sand.
Glass enhancement mode high polymer composite material manhole lid operation sequence:
1. the cleaning of mould, the coated releasing agent
Mold cleaning is clean, and must not there be foreign material, dust, greasy dirt etc. in the surface, keeps dry, at the even coated releasing agent of die surface;
2. strengthening structure sheaf outward makes: claim the reinforcing material glass fibre by ratio requirement, unsaturated polyester resin glue A makes on the well lid bed die by production engineering specifications;
3. the heart aggregate lift is made:
Take by weighing inner core by ratio requirement and gather materials, filler, unsaturated polyester resin glue A evenly stirs, is inverted in the well lid bed die chamber, and vibration moulding, strickling is gathered materials;
4. wearing layer is made: take by weighing wear-resistant material and unsaturated polyester resin glue A, and evenly brushing on the mould of coated releasing agent, THICKNESS CONTROL is at 5-8mm;
5. matched moulds: just behind the gel, bed die and patrix are fastened at wearing layer;
6. the demoulding, finishing: can the demoulding under the situation of judging curing, be positioned on the conditioning beds again and repair:
7. solidify the back: be transported to the back and solidify the room and carry out back and solidify and handle after the product finishing finishes, curing is 12 hours after 60 ℃;
8. check, warehouse-in: by test stone, the product that has solidified is carried out outward appearance and mechanical properties test, qualified product is put into warehouse for finished product and is waited to dispatch from the factory.
The manhole cover of making according to prescription of the present invention, it is qualified to detect through the authoritative department South China Science ﹠ Engineering University of authorized by state, Central South University, building material product quality inspection station, Guangdong Province etc., and specific targets are as follows:
The bearing capacity of manhole cover made of composite material
Unit: KN
Figure C20031011753900111
The fatigue behaviour of manhole cover made of composite material
The manhole cover grade Test lower limit load KN Test upper limit load KN Times of fatigue (ten thousand times)
A (thickness 35mm) 50 140 Be not less than 200
B (thickness 30mm) 35 65 Be not less than 200
C (thickness 25mm) 25 50 Be not less than 200
D (thickness 20mm) 20 35 Be not less than 200

Claims (7)

1, glass enhancement mode high polymer composite material manhole lid, comprise by the inner core aggregate lift of gathering materials, functional stuffing is formed, be made up of outer enhancing structure sheaf and wearing layer that unsaturated polyester resin, glass fibre constitute, wearing layer comprises 3%-15% wear-resistant material (E) and unsaturated polyester resin glue (A); It is characterized in that the outer structure sheaf that strengthens comprises that weight ratio is the unsaturated polyester resin glue (A) of 10%-30% and the glass fibre (B) of 3%-15%, the inner core aggregate lift comprises filler (D), the unsaturated polyester resin glue (A) of gather materials (C) and the 5%-20% of 45%-78%;
1. mylar glue (A) comprising: unsaturated polyester resin, curing agent, promoter, antiaging agent, fire retardant, inorganic pigment mix;
2. glass fibre (B) comprising: glass cloth, glass fibers felt;
3. gather materials (C) comprising: quartz sand, stone;
4. filler (D) is: talcum powder or compound brilliant fine;
5. wear-resistant material (E) is: quartz sand or wear-resisting sand.
2. glass enhancement mode high polymer composite material manhole lid according to claim 1, it is characterized in that the outer structure sheaf that strengthens comprises that weight ratio is 15% unsaturated polyester resin glue (A) and 10% glass fibre (B), the heart aggregate lift comprises the filler (D) of 60% gather materials (C) and 12%, and wearing layer comprises 3% wear-resistant material (E).
3. glass enhancement mode high polymer composite material manhole lid according to claim 1 is characterized in that the outer structure sheaf that strengthens also comprises talcum powder and compound brilliant fine; The heart aggregate lift also comprises compound brilliant fine.
4. glass enhancement mode high polymer composite material manhole lid according to claim 1 is characterized in that:
1. unsaturated polyester resin glue (A) comprising:
100 parts of (weight) unsaturated polyester resins
0.5-10 part (weight) curing agent
0.5-10 part (weight) promoter
0.2-0.6 part (weight) antiaging agent
1-2 part (weight) fire retardant
0-0.1 part (weight) inorganic pigment mixes;
2. glass fibre (B) comprising:
85-95 part (weight) glass cloth
5-10 part (weight) glass fibers felt
3. gather materials (C) comprise
20-150 part (weight) 40-60 purpose quartz sand
10-50 part (weight) 20-40 purpose quartz sand
5-30 part (weight) 2-4mm stone
5-30 part (weight) 6mm stone
4. filler (D) is a 600-1000 purpose talcum powder or compound brilliant fine
5. wear-resistant material (E) is 20-40 purpose quartz sand or wear-resisting sand.
5. glass enhancement mode high polymer composite material manhole lid according to claim 4 is characterized in that unsaturated polyester resin can be the polymer that unsaturated dibasic acid or acid anhydrides, monounsaturated dicarboxylic acid or acid anhydrides, dihydroxylic alcohols form through polycondensation reaction.
6. glass enhancement mode high polymer composite material manhole lid according to claim 3 is characterized in that compound brilliant fibre is a kind of mixture that comprises glass fibre and silica.
7. glass enhancement mode high polymer composite material manhole lid according to claim 3 is characterized in that compound brilliant fibre is a kind of mineral powder of bisilicate, and its composition comprises: SiO 225-70%, MgO13-45%, CaO11-30%, Fe 2O 30-1%.
CNB2003101175397A 2003-12-26 2003-12-26 Glass fiber reinforced macromolecule composite material well cover Expired - Fee Related CN100446964C (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101906784A (en) * 2010-08-09 2010-12-08 江苏普利匡聚合物材料有限公司 Non-metal material reinforced unsaturated polyester resin manhole cover

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2464539B (en) * 2008-10-20 2014-01-08 Hexcel Composites Ltd Composite Materials with Improved Sandability
CN104693370A (en) * 2014-09-25 2015-06-10 临安巨丰城市配套设备有限公司 Flake molding compound for manufacturing manhole cover and preparation method of flake molding compound
CN113737859B (en) * 2021-08-27 2023-04-07 昆明理工大学 Multi-layer die-pressing high-bearing municipal road well lid and manufacturing method thereof

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1083153A (en) * 1993-09-02 1994-03-02 王洪顺 New material drainage grate (water cover) and manufacture technology thereof
CN2498214Y (en) * 2001-10-18 2002-07-03 曾建祥 Composite drain covers

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1083153A (en) * 1993-09-02 1994-03-02 王洪顺 New material drainage grate (water cover) and manufacture technology thereof
CN2498214Y (en) * 2001-10-18 2002-07-03 曾建祥 Composite drain covers

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101906784A (en) * 2010-08-09 2010-12-08 江苏普利匡聚合物材料有限公司 Non-metal material reinforced unsaturated polyester resin manhole cover
CN101906784B (en) * 2010-08-09 2014-01-01 江苏普利匡聚合物材料有限公司 Non-metal material reinforced unsaturated polyester resin manhole cover and preparation method thereof

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