CN100441990C - 利用空分制冷系统的小型天然气液化装置 - Google Patents
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- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 title claims abstract description 78
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- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 66
- 239000007788 liquid Substances 0.000 claims abstract description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 10
- 238000003860 storage Methods 0.000 claims abstract description 6
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Abstract
本发明公开了利用空分装置制冷系统的小型天然气液化装置,包括通过管路相互连接的脱水装置、脱酸装置、天然气压缩机和水冷却器;水冷却器通过管路还依次连接有预冷器和液化器,液化器通过阀门节流降压后连接至气液分离器;气液分离器的底部通过管路和LNG储罐相连接;气液分离器的顶部经管路也与液化器和预冷器连通;装置还包括有一个主换热器,该主换热器通过空气管路连接有精馏塔,并通过精馏塔下塔顶部通过管道返回主换热器,该主换热器还和氮气膨胀机连接,该氮气膨胀机通过天然气管道与液化器以及预冷器相连通。本发明结构简单,能耗低,以制冷量大的空分流程制冷系统替代天然气液化流程中结构复杂、安全性差的制冷系统,能够实现能量的综合利用。
Description
技术领域
本发明涉及天然气液化和空气分离装置,特别是利用空分制冷系统的小型天然气液化装置。
背景技术
液化天然气(LNG)是天然气经过脱酸、脱水处理,通过低温工艺冷冻液化而成的低温(-162℃)液体混合物。液化天然气的体积只有同量气态体积的1/625,因而将其液化之后,一是有利于降低贮存和运输成本,便于远距离运输;二是可以提高单位体积的燃值(达到相当于汽油的水平),用于发电和交通运输工具(汽车、船舶和飞机)的燃料。此外,还具有清洁、环保等特点。可用于天然气液化流程很多,按制冷方式可以分为级联式液化流程、混合制冷剂流程以及带膨胀机的流程。按照用途又可以分为基本负荷型液化流程和调峰型液化流程。我国的天然气资源丰富,但分布较散,小型气田占有较大的比例。对于小型分散气田来说,铺设管网进行远距离输送不仅工程浩大而且不经济。若将这些天然气液化之后采用槽车输送就大大降低了原料气的处理成本,增加了经济性以及资源利用的灵活性。因此,适合于分散气田的天然气液化技术是一项非常值得研究的课题。
目前,小型的天然气液化装置普遍采用带膨胀机的制冷循环,制冷工质通常为氮气或天然气。其中,采用天然气膨胀制冷的循环由于工质的易燃性,高压压缩过程中存在安全隐患,且液化系数偏低等缺点发展缓慢。而采用氮气膨胀制冷的循环,不仅结构紧凑,运行灵活,适应性强,且安全性好,放电不会引起火灾或爆炸危险。制冷循环氮气的获得往往是购买现成的氮气产品,这样就提高了生产过程中的运行成本。如果能够就地取材,以空气为原料,通过空气分离装置获得循环所需的氮气,并将空分装置制冷系统的冷量用于天然气液化循环中,不仅降低了循环工质的成本,省去了繁琐的运输环节,而且实现了冷量的综合利用。
空气分离装置是利用空气为原料,通过把空气液化后,根据氧气、氮气、氩气等的沸点不同使之分离,从而产生氧气、氮气、氩气及其液体的装置。空分装置制冷系统主要用于提供维持低温环境的冷量,使空气液化以保证精馏工况正常进行,启动过程中冷却设备、积累液空的冷量,分离设备的跑冷损失以及复热不足损失。该制冷系统通常是利用空气或氮气在节流阀中的节流膨胀或在膨胀机中的绝热膨胀产生冷量的。这样的制冷系统不仅制冷温度低,冷量大,而且运行压力较低,安全。如前所述,如果在生产氧气、氮气等空分产品的同时,将该制冷系统提供的冷量用于天然气的液化,就可以充分发挥空分系统所带来的经济效益。
发明内容
本发明的目的在于,提供一种利用空分装置制冷系统的小型天然气液化装置。
为了实现上述任务,本发明采取以下天然气液化技术解决方案:
一种利用空分制冷系统的小型天然气液化装置,包括通过管路相互连接的脱水装置、脱酸装置、天然气压缩机和水冷却器;所述的水冷却器通过管路还连接有预冷器和液化器,液化器通过阀门节流降压后连接至气液分离器;气液分离器的底部通过管路和LNG储罐相连接;气液分离器的顶部经管路也与液化器和预冷器连通;
上述的天然气液化装置还包括有通过管路相互连接的氮气膨胀机、主换热器、精馏塔;所述的主换热器通过空气管路连接精馏塔,精馏塔下塔顶部通过第一氮气管路连接主换热器,主换热器通过第二氮气管路连接膨胀机;氮气膨胀机通过第三氮气管路与液化器以及预冷器相连。
本发明一方面采用技术成熟,结构简单,制冷量大的空分流程制冷系统替代了天然气液化流程中结构复杂、安全性差的制冷系统,实现了能量的综合利用,另一方面以低能耗的优势实现了小型分散气田的天然气液化。
附图说明
图1是本发明的利用空分装置制冷系统的小型天然气液化装置结构示意图;
以下结合附图对本发明作进一步的详细说明。
具体实施方式
本发明的利用空分装置制冷系统的小型天然气液化装置,包括:脱水装置1,脱酸装置2,天然气压缩机3,水冷却器4,预冷器5,液化器6,气液分离器7,LNG储罐8,氮气膨胀机9,主换热器10,精馏塔11。
脱水装置1、脱酸装置2、天然气压缩机3和水冷却器4通过管路相互连接;水冷却器4通过管路还连接有预冷器5和液化器6,液化器6通过阀门J1节流降压后连接至气液分离器7;气液分离器7的底部通过管路和LNG储罐8相连接;气液分离器7的顶部经管路也与液化器6和预冷器5连通;
主换热器10通过空气管路连接有空分精馏塔11,精馏塔下塔顶部通过氮气管路连接主换热器10,主换热器10通过氮气管路连接膨胀机9;氮气膨胀机9通过氮气管路与液化器6以及预冷器5相连。
上述精馏塔11的具体结构包括:采用填料结构的上塔,板翅式冷凝蒸发器,以及采用筛板结构的下塔,上塔和下塔通过管道与冷凝蒸发器连接。由于精馏塔已经是非常成熟的产品。因此精馏塔11可以根据需要进行结构设计,或采用市售的成熟产品均可。
其工作过程如图1所示。天然气液化回路工作过程如下:原料天然气经通道NG1→NG2在脱水装置1中除去水分,然后经NG2→NG3通道在脱酸装置中除去CO2等酸性气体,通过管道NG3→NG4在天然气压缩机3中被压缩至约1.0MPa,并通过管道NG4→NG5在水冷却器4中冷却至常温,随后通过管道NG5→NG6在预冷器5中预冷至一定温度,再经管道NG6→NG7在液化器7中液化,然后经过节流阀J1节流降压,最后通过气液分离器7分离得到液体产品储存在LNG储罐8中。气液分离器7分离得到的气体处于饱和状态,经管道NG9→NG10首先在液化器6中释放部分冷量,再通过管道NG10→NG11在预冷器5中释放掉剩余的冷量,复热到常温,重新进入液化循环。
空分制冷系统回路工作过程如下:首先原料空气经管道A1→A2在主换热器10中被冷却到饱和气态,送入精馏塔11中进行气液分离,从精馏塔11的下塔顶部引出部分氮气作为天然气液化循环的制冷工质,通过管道GN1→GN2在主换热器9中复热到一定温度,然后在氮气膨胀机9中绝热膨胀至GN3压力约0.15MPa,再通过管道GN3→GN4在液化器6中释放部分冷量,最后一部分氮气通过管道GN4→GN6在预冷器5中复热到常温作为空分系统的产品输出,另一部分氮气通过管道GN4→GN5在主换热器10中复热到常温,也作为空分系统的产品输出。
本发明的利用空分装置制冷系统的小型天然气液化装置特点是:
1.利用空分系统的拉赫曼气体来产生天然气液化过程所需的冷量,在完成了LNG产品的生产的同时,还得到了一些空分产品。
2.现行空分装置的制冷系统技术成熟,结构简单且制冷量大,将该制冷系统用于LNG的生产,可以替代传统的LNG生产流程制冷系统。
3.由于空分制冷系统的制冷温度较低,冷量充足,天然气液化过程可以在较低的运行压力下完成,避免了传统流程中高压压缩的危险,提高了安全性。
4.制冷循环的实质是属于氮气膨胀产生冷量的循环,本方案中氮气来源于空分系统的部分氮气产品,因此不需要额外提供制冷工质。
5.可以根据调节空分系统膨胀氮气的量来改变制冷量,进而调节LNG的产量,能适应一定范围内的负荷变化。
6.与传统的氮气膨胀制冷液化天然气循环相比,该方案减小了换热器冷端温差,从而减少了不可逆损失。
7.本方案可以设计成小型的撬装式可移动装置,便于从事分散地的天然气液化工作。
Claims (1)
1.一种利用空分制冷系统的小型天然气液化装置,包括通过管路相互连接的脱水装置(1)、脱酸装置(2)、天然气压缩机(3)和水冷却器(4);其特征在于,所述的水冷却器(4)通过管路还连接有预冷器(5)和液化器(6),液化器(6)通过阀门(J1)节流降压后连接至气液分离器(7);气液分离器(7)的底部通过管路和LNG储罐(8)相连接;气液分离器(7)的顶部经管路也与液化器(6)和预冷器(5)连通;
上述的天然气液化装置还包括有通过管路相互连接的氮气膨胀机(9)、主换热器(10)、精馏塔(11);所述的主换热器(10)通过空气管路连接精馏塔(11),精馏塔下塔顶部通过第一氮气管路连接主换热器(10),主换热器(10)通过第二氮气管路连接膨胀机(9);氮气膨胀机(9)通过第三氮气管路与液化器(6)以及预冷器(5)相连。
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CN101839612B (zh) * | 2010-04-06 | 2012-05-02 | 浙江大学 | 基于lng卫星站冷能利用的倒灌式空气分离系统及方法 |
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CN110274438A (zh) * | 2019-05-27 | 2019-09-24 | 陕西秦风气体股份有限公司 | 一种空分装置 |
CN110230916A (zh) * | 2019-06-17 | 2019-09-13 | 合肥万豪能源设备有限责任公司 | 一种用于深冷空分联产lng的装置 |
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