CN100406362C - Packing of thin glass sheets - Google Patents

Packing of thin glass sheets Download PDF

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Publication number
CN100406362C
CN100406362C CNB2004800117325A CN200480011732A CN100406362C CN 100406362 C CN100406362 C CN 100406362C CN B2004800117325 A CNB2004800117325 A CN B2004800117325A CN 200480011732 A CN200480011732 A CN 200480011732A CN 100406362 C CN100406362 C CN 100406362C
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CN
China
Prior art keywords
glass board
container
support component
glass
main support
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Expired - Fee Related
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CNB2004800117325A
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Chinese (zh)
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CN1780772A (en
Inventor
林孝好
冈本文雄
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Corning Inc
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Corning Inc
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Publication of CN1780772A publication Critical patent/CN1780772A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/30Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure
    • B65D85/48Containers, packaging elements or packages, specially adapted for particular articles or materials for articles particularly sensitive to damage by shock or pressure for glass sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D57/00Internal frames or supports for flexible articles, e.g. stiffeners; Separators for articles packaged in stacks or groups, e.g. for preventing adhesion of sticky articles
    • B65D57/002Separators for articles packaged in stacks or groups, e.g. stacked or nested
    • B65D57/005Separators for vertically placed articles
    • B65D57/006Separators for vertically placed articles the articles being substantially flat panels, e.g. wooden planks or photovoltaic panels
    • AHUMAN NECESSITIES
    • A45HAND OR TRAVELLING ARTICLES
    • A45CPURSES; LUGGAGE; HAND CARRIED BAGS
    • A45C11/00Receptacles for purposes not provided for in groups A45C1/00-A45C9/00
    • A45C11/20Lunch or picnic boxes or the like
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Wood Science & Technology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Nonlinear Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Packaging Frangible Articles (AREA)
  • Buffer Packaging (AREA)
  • Packages (AREA)
  • Packaging Of Annular Or Rod-Shaped Articles, Wearing Apparel, Cassettes, Or The Like (AREA)

Abstract

Articles and methods for packing thin glass sheets are disclosed. The articles and methods include placing the glass sheets (21) in a container (20) at an angle (a) with respect to the container wall. Spacers (10) contact the glass sheets on the periphery of the sheets.

Description

The packing of thin glass plate and packing method
The application requires the preceence of No. the 10/405th, 667, the U.S. Patent application submitted on April 1st, 2003, and it is incorporated herein by reference in full.
Technical field
The present invention relates to thin glass plate, the particularly packing of liquid crystal display glass base material.
Background technology
Big and the thin glass board of liquid crystal display (LCD) base material and so on is flexible (flexible).The common area of LCD base material is 1 sq m, and thickness is less than 0.8 millimeter.Adopt the trend of bigger lighter LCD base material to cause area to surpass 1 sq m, thickness is less than 0.7 millimeter LCD base material, and in some cases, thickness is less than or equal to 0.5 millimeter.At present, the LCD base material vertically is packaged in the chest of foamed plastic system usually.The edge of each base material is fixed in the perpendicular grooves of chest sidewall.Along with the length of LCD and so on thin glass plate and width increase, thickness reduces, base material is flexible to become big, must increase the glasses interval in the chest, in case in transportation, because the contact that undue oscillation causes causes the glass damage or breaks.Because these restrictions, the packing method and the packing articles that need improvement storage and transportation thin glass plate to use are to provide sufficient packed bulk density and to avoid breaking.
Therefore, do not have a kind of container and the method that can effectively pack thin glass plate in this area, it can provide high packed bulk density and avoid breaking.
Summary of the invention
The object of the present invention is to provide a kind of container and method of packing thin glass plate, it can provide sufficient packed bulk density and avoid breaking.
Some embodiments of the present invention relate to method and the goods at the container inner packing thin glass plate with at least one wall.This glass board and wall of container place in the container at angle.These glass board rest on the main support component (member), and separator is spaced apart with these glass board.In some embodiments, four angles of each separator fastening glass panels, in a particular embodiment, separator is a frame shape.In some embodiments, packing container and when taking out from container into, container is a bevelled, thus be contained in pack into and the taking-up process in reduce the leaning angle of glass board.It is exemplary should understanding fwd general introduction and following detailed description, is in order further to explain content of the presently claimed invention.
One aspect of the present invention provides a kind of container that is used for thin glass plate, comprising:
The wall that at least one is vertical substantially and the base plate of basic horizontal;
Become the main support component of a leaning angle with described wall; With
By contact the many separators that are used for separating glass board with glass board on peripheral part of glass board, each separator supports four angles of at least one glass board;
Described main support component comprises that the top partial sum that is used for support glass plate first type surface is used for the bottom part of support glass panel edges, and described top part is crooked or have the crooked liner plate of the placement of being adjacent, with the first type surface of the described glass board of bending.
The present invention provides a kind of method of packing thin glass plate on the other hand, said method comprising the steps of:
The container of the base plate with vertical substantially wall and basic horizontal is provided;
Described main support component is placed in the container, with wall at angle;
Separator with frame shape is separated described glass board; And
Glass board is placed in the container, each glass board is leaned against on the main support component dividually, each separator supports four angles of at least one glass board,
Described method is further comprising the steps of:
Make the first type surface bending of described glass board, lean against on the described main support component.
Description of drawings
Fig. 1 is the transparent view of the used separator of some embodiments of the present invention;
Fig. 2 is the lateral plan of the laminated glass plate that separator separated shown in Figure 1;
Fig. 3 is according to an embodiment, is packaged in the lateral plan of the glass board in the container;
Fig. 4 a and Fig. 4 b are according to other embodiment, are packaged in the lateral plan of the glass board in the container.
The specific embodiment
Before describing illustrative embodiments more of the present invention, be appreciated that to the invention is not restricted to following description institute's structure detailed or method step.The present invention also can have other embodiment, can or carry out with the whole bag of tricks practice.
An embodiment of the present invention relates to and is used for thin glass plate, the particularly separator of LCD glass board.As depicted in figs. 1 and 2, separator 10 comprise main body frame shape parts 12 and with this parts surface of glass contact on lead-in 14.Glass board is fixed on four angles of separator 14 of the present invention fixing.When the slanted glass plate, fastening glass panels makes and has produced sufficient rigidity (sufficientstiffness) in the glass board on four angles, thereby prevents that glass from bending or break in transportation or packaging process.In embodiment shown in Figure 1, lead-in 14 is the continuous bars that extend the whole periphery of main body frame shape 12 parts.Yet according to some embodiment, this lead-in can place the discontinuous zone of separating on this frame shaped member periphery.Being used to be of a size of the example of suitable frame of 985 millimeters * 1300 millimeters * 0.7 millimeter glass board, is the frame shaped member made from acryhic material.The thickness of this frame shaped member " t " is about 4 millimeters, and frame width is about the 10-50 millimeter, more preferably is about the 10-20 millimeter.Select the overall width and the length dimension of this frame shaped member, make the size of itself and glass board roughly the same.Selection Framework width " w " only with on the glass board contacts the peripheral part that discards lead-in 14.In a specific preferred implementation, frame shaped member 12 has the width of the frame width " w " on a limit 15 less than other three limits of described frame shaped member at least.For example, in one embodiment, the width " w " on the limit 15 of frame shaped member is approximately equal with the width of cushion material.In preferred embodiment, as shown in Figure 2, the limit 15 of frame shaped member 12 glass board in the bottom support of container.According to an embodiment, this cushion material comprises that thickness is about the 0.2-2 millimeter, preferably is approximately equal to or less than 0.5 millimeter rubber tape.Any soft material all can be used for this cushion material, includes but not limited to the foamed plastic band of rubber tape, plastic tape and foamed polyethylene band and so on.In some embodiments, also the material of available enough rigidity is the glass board damping, makes this frame shaped member can fastening glass panels, but damping again.In other words, have can be in container the single frame shaped member of the damping performance of fastening glass panels and enough rigidity at a certain angle, can not need during use on this frame shaped member, place vibration-absorptive material in addition.When using the framework of this size and lead-in, the interval between each glass board is about the 2-10 millimeter, preferably about 3-4 millimeter.Separator 10 can be enough to support the rigidity of a laminated glass and the material manufacture of intensity by having.Suitable material includes, but are not limited to acrylic resin, Vinyl chloride resin and foamed plastic.Fig. 2 shows some glass board that are stacked together with some separators shown in Figure 1.
Need thin spacer element to reach higher glass plate packing density, but separator also must be enough thick, in case when transporting or transporting the container that glass board is housed, adjacent glass board contacts with each other.Therefore, the thickness of distance piece will be determined according to the size of glass board and thickness and the following parameter that stacks discussed in detail.Distance piece should have enough rigidity, thereby when this distance piece vertical pile is in container, can keep the shape of distance piece.
Fig. 3 has shown the container 20 that is used to transport thin glass plate 21.This container 20 comprises at least one vertical substantially wall 22, base plate 24 and lid 26.This container 20 should be made by the material that mechanical strength is enough to the glass board of supporting packaging.In this article, be meant that substantially vertically wall 22 is vertical with the base plate 24 of container 20 usually.Place main support component 28 and 22 one-tenth leaning angles of a wall " a " in the container.Main support component 28 is L-shape preferably, comprises top part 29 and bottom part 30.Top part 29 leans against on the wall 22 of container 20, and main support component 28 should have enough mechanical strengths, can glass board and separator is fixing on the throne, and the cleanliness level requirement of the LCD glass board of satisfied packing.According to an embodiment, the acrylic panel that this main support component 28 is reinforced by steel framework is made.In a preferred embodiment, container 20 is equipped with the separator of about 20-100 glass sheets and requirement.Can between leaning against first glass sheets on the main support component 28, the top partial sum place optional liner plate (not shown).Although shown in the top part 29 of main support component 28 be straight, shown in Fig. 4 a-4b, this top part can be crooked.In Fig. 4 a, same parts is used same numbers, and after numeral, adds ', in Fig. 4 b, to similar parts designation number, and after numeral, add ".Shown in Fig. 4 a, main support component 28 ' comprises crooked top part 29 ', and this part can make glass board with the higher packed bulk density container 20 ' of packing into.In another embodiment shown in Fig. 4 b, main support component 28 " can be straight, and use crooked liner plate 31 to make glass board with the higher packed bulk density container 20 of packing into ".
See Fig. 3 again, the first type surface of glass board 21 leans against on the top part of main support component 28, and the bottom part 30 of main support component 28 is supporting the edge of glass board 21.Separator 10 makes glass board 21 keep separating, and these separators are the peripheral part of contact glass plate only.Available secondary support component 32 is enclosed in this laminated glass plate in the container 20, and it is protected.Main support component 28 and secondary support component 32 are fixed together, and form the inner packing that places in the container 20.
According to certain embodiments of the present invention, provide a kind of method, wherein glass board and frame shape separator are stacked alternately, and lean against on the support component this support component and vertical substantially wall of container angled " a ".Pack glass board by this way, each glass board is supported along four edges, and the loose central area of glass board is crooked because of gravity.Regulate leaning angle and control this crooked degree.Can make the bending of glass board generation optimum degree, glass board is strained and hardening by elastic deformation.When selecting best leaning angle, glass board is stable to the vibrations in the transportation or the external force of shaking and so on.Arranged glass plate in container does not contact adjacent glass board.Again in conjunction with Fig. 3, according to one preferred embodiment, when packing into and take out glass board, container 20 and the surface of placing container 20 be " b " at angle, is packing into and is taking out in the step reducing, the leaning angle on glass board and placement container 20 surfaces.The surface of placing container is horizontal surface normally, and the chest that tilts by this way helps packing into of glass board and takes out, because glass board can be with the orientation that the is basically perpendicular to main support component bottom part container of packing in the case.In preferred embodiment, when transportation and reservoir vessel, reduce container and the angle " b " of placing vessel surface, make the bottom surface of chest lie on the bearing surface.
By optimum incline angle and the spacing of measuring glass board in the container.Thick 0.7 millimeter, size are about pack into as shown in Figure 3 this support component of 985 millimeters * 1300 millimeters glass board, and this support component has the acrylic acid frame shape separator of 3 millimeters thick, and this separator contacts with the periphery of glass board.Also have 0.5 millimeter lead-in (rubber tape) around the frame shape separator, gross thickness is about 4 millimeters.5 glass sheets and 6 separators are put into container, do not put secondary support component in the container.Measure the degree of crook at glass board center with slide calliper rule or laser rangefinder.Bending value during various angle is listed in Table I.
Placed secondary support component in container as shown in Figure 3, secondary support component and support component are tied together firmly.With this laminated glass plate of fastening between support component, along the direction waggle shown in the arrow among Fig. 3 40, the glass stiffness when observing different inclination angle, observations is listed in Table I.The Table I explanation, when the angle between the top of main support component part and the wall " a " was about 20 °, it is enough big that the rigidity of glass board becomes.
Table I
Angle " a " Crooked (millimeter) Hardness observations when shaking
0 0 Flexibility is easily sent sound of laughing sound
5 2.0 Flexibility is easily sent sound of laughing sound
10 2.5 Rigidity increases, and sound of laughing the sound that sends reduces
15 3.0 Rigidity increases, and sound of laughing the sound that sends reduces
20 3.5 Almost be rigidity, do not send sound of laughing sound
25 4.0 Rigidity is enough big, does not send sound of laughing sound
30 4.5 Rigidity is enough big, does not send sound of laughing sound
Above-mentioned packing method is effectively applied on the LCD base material that size is about 1500 millimeters * 1800 millimeters * 0.7 millimeter.20 glass sheets and 21 separators alternately put into 5 ° chest.The acrylic panel that this chest is reinforced by steel framework is made.Described separator is equal to or less than the lead-in that about 0.5 millimeter foamed polyethylene band makes by the acryhic material of 3 millimeters thick and thickness and makes.The glass board and the separator that are stacked together are tied together firmly, lift with about 2-3 ° angle then.Along with leaning angle increases, glass is owing to the distortion of gravity-bending also increases, and is also more stable to mechanical vibration.Optimum incline angle can be by further test, and possible external vibration is determined in the measurement packed and transported.
Various embodiment of the present invention is effective especially greater than the storage and the transportation of 1 sq m LCD glass baseplate to area.As above discuss, the thickness of these glass board is usually less than about 0.8 millimeter, and the thickness of some glass board is less than or equal to about 0.5 millimeter.Successfully demonstrated the present invention being of a size of on about 1500 millimeters * 1800 millimeters * 0.7 millimeter LCD base material.The preceding first type surface and the rear major face of glass board except the end user cuts the glass board peripheral part of abandoning usually, do not contact with separator.Glass board does not need film or finish coat to prevent cut, and this has reduced the tooling cost of glass board.Simplified the processing of glass board, packing into or taking out and simply and not need special equipment to transfer cask.Some embodiments according to the present invention, when glass board was packed packing at a certain angle into, the glass board that is packaged into container was owing to gravity becomes rigidity.This has just reduced glass flexibility, the possibility that the external vibration when having reduced glass owing to transportation breaks.
It will be apparent to those skilled in the art, can on the basis that does not deviate from the spirit or scope of the present invention, carry out various changes and variation the present invention.Therefore, the present invention will comprise these changes of the present invention and variation, as long as they are within claims and its context of equal value.

Claims (9)

1. container that is used for thin glass plate comprises:
The wall that at least one is vertical substantially and the base plate of basic horizontal;
Become the main support component of a leaning angle with described wall; With
By contact the many separators that are used for separating glass board with glass board on peripheral part of glass board, each separator supports four angles of at least one glass board;
Described main support component comprises that the top partial sum that is used for support glass plate first type surface is used for the bottom part of support glass panel edges, and described top part is crooked or have the crooked liner plate of the placement of being adjacent, with the first type surface of the described glass board of bending.
2. container as claimed in claim 1 is characterized in that, described glass board is the liquid crystal display base material.
3. container as claimed in claim 1 is characterized in that described sheet thickness is less than 0.8 millimeter.
4. container as claimed in claim 1 is characterized in that the angle between the bottom of described wall and described main support component is greater than 5 °.
5. container as claimed in claim 1 is characterized in that described separator has flexible frame, and this framework only contacts with glass board at peripheral part of glass board.
6. container as claimed in claim 1 is characterized in that, described separator comprises acryhic material main body frame of making and the auxiliary cushion material that is combined on the main body frame.
7. method of packing thin glass plate said method comprising the steps of:
The container of the base plate with vertical substantially wall and basic horizontal is provided;
Main support component is placed in the container, with wall at angle;
Separator with frame shape is separated described glass board; And
Glass board is placed in the container, each glass board is leaned against on the main support component dividually, each separator supports four angles of at least one glass board,
Described method is further comprising the steps of:
By making described glass board lean against the first type surface bending that makes described glass board on the described main support component, described main support component has crooked top part or has the crooked liner plate of the placement of being adjacent, with the first type surface of the described glass board of bending.
8. method as claimed in claim 7 is characterized in that, in the step of glass board being put into container, container places on the horizontal surface, and this container that tilts is to reduce the angle of glass board to this horizontal surface.
9. method as claimed in claim 7 also comprises glass board is fixed between secondary support component and the described main support component, glass board is clipped between these two support components, and lid is fixed on the container.
CNB2004800117325A 2003-04-01 2004-03-16 Packing of thin glass sheets Expired - Fee Related CN100406362C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US10/405,667 2003-04-01
US10/405,667 US20040195142A1 (en) 2003-04-01 2003-04-01 Packing of thin glass sheets

Publications (2)

Publication Number Publication Date
CN1780772A CN1780772A (en) 2006-05-31
CN100406362C true CN100406362C (en) 2008-07-30

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US (1) US20040195142A1 (en)
JP (1) JP2006521975A (en)
KR (1) KR20050114710A (en)
CN (1) CN100406362C (en)
TW (1) TWI253432B (en)
WO (1) WO2004094263A1 (en)

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US20040195142A1 (en) 2004-10-07
JP2006521975A (en) 2006-09-28

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