A kind of flexible combined prestress clamp
Technical field:
The present invention relates to worker packing technique field, particularly a kind of flexible combined prestress clamp.
Background technology
In the manufacturing technology of airborne vehicle, the contour peening of large-scale wallboard class sheet metal component is a kind of new forming process, as everyone knows in the clamping that must apply it before shot-peening for the thick skinpiston of this large-scale integral in prestressing force and the shot-peening process.And clamping and to apply prestressed frock be one of key technology of contour peening.Large-scale shot blasting equipment has the rigid frame of a stationary fixture and workpiece, and as its shape of wallboard class part, curvature, the different sizes of workpiece, therefore to the flexible combination ability of anchor clamps, the changing capability of the workpiece of anchor clamps adaptation is just had relatively high expectations.In the prior art anchor clamps commonly used be by with part forming after shape, many groups clamp (or mould tire) that curvature matches part is clamped on the rigid frame of shot blasting equipment, make clamp approach down clamp gradually by bolt then and compress fully down to clamp and wallboard.Test shows that these clamp plate type anchor clamps do not reach expected results, and clamp unclamps squab panel resilience to some extent, and a cover clamp is only limited to a kind of wall panel parts simultaneously, and for the wallboard that shape changes to some extent, this clamp does not possess versatility.
The object of the present invention is to provide a kind of a kind of flexible combined prestress clamp that large-scale wallboard class part is had versatility.
Summary of the invention:
For achieving the above object, the present invention proposes following technical scheme: a kind of flexible combined prestress clamp, can be fixed in the rigid frame, include one group of lower and upper cross-member and be connected a plurality of columns between the crossbeam, it between column and the crossbeam relation of being connected, column and crossbeam can be in planes, also can be not in a plane, column can be vertical with crossbeam, also can out of plumb, cramp frame is arranged for other and Anchor plate kit is capable of being combined is fixed on the column, and is that hard point is with piece-holder with apply prestressing force with the column.Column has at least more than two, as required, can reach more than 20.These anchor clamps can be realized the tangential of wallboard class workpiece and exhibition to the clamping of hyperbolic degree and apply shaping prestressing force.The tangential clamping and the application of force are to adopt the method for 3 press-bendings by being fixed on cramp frame on the column and Anchor plate kit, and the big I of the application of force is arbitrarily adjusted, because column is provided with a plurality of connecting holes, the point of application is random up-down adjustment also.According to the designing requirement of workpiece, on each column, can carry out tangential pre-bending clamping.To the pre-bending clamping, is by the plan-position between integrally-regulated column and the adjacent upright posts for exhibition, and workpiece is realized that exhibition is to the pre-bending clamping.
In order to realize being connected of column and crossbeam, the present invention adopts fixed rack on lower and upper cross-member, axially axially intersecting of slide rail with crossbeam, the two ends of column are connected on the slide rail, the position of the relative crossbeam of slide rail can be regulated, the fixed position of column on slide rail can also be regulated, and realizes that like this column and crossbeam can be in planes, also the flexible combination in a plane not.
The invention has the beneficial effects as follows clamp structure be flexible group and, the pre-bending clamping of difformity wallboard workpiece is had versatility.
Below in conjunction with the embodiment accompanying drawing this invention is described in further detail.
Description of drawings:
Fig. 1 is the structural representation of this flexible combined prestress clamp among the embodiment
Fig. 2-the 1st, the assembly rail structure schematic diagram of flexible fixture among the embodiment
Fig. 2-the 2nd, the assembly pillar construction schematic diagram of flexible fixture among the embodiment
Fig. 2-the 3rd, the assembly cramp frame structural representation of flexible fixture among the embodiment
Fig. 2-the 4th, the assembly Anchor plate kit structural representation of flexible fixture among the embodiment
Fig. 2-the 5th, the assembly stripe shape briquette structure schematic diagram of flexible fixture among the embodiment
Fig. 2-the 6th, the assembly bulb briquette structure schematic diagram of flexible fixture among the embodiment
Fig. 3 is tangential pre-bending clamping schematic diagram
Fig. 4 is 3 press-bending schematic diagrams
Fig. 5 is that exhibition is to pre-bending clamping schematic diagram
Fig. 6 is the tangential pre-bending clamping of another an embodiment schematic diagram
Fig. 7, Fig. 8, Fig. 9 are to the pre-bending clamping exploded view of difformity wallboard workpiece among the embodiment
Number description: 1 machine framework, 2 entablatures, 3 sills, 4 slide rails, 5 columns, 6 Anchor plate kits, 7 stripe shape briquettings, 8, cramp frame, 9 connecting holes, 10 braces, 11 connecting holes, 12 attachment lugs, 13 openings folder, 14 push rods, 15 handles, 16 bulb briquettings, 17T type groove, 18 connect nest groove, 19 pressing plates, 20 depression bars, 21 handles, 22 strip-type holes, 23 connecting bolts, 24 wallboard workpiece, 25 connecting bolts, 26 exhibitions to column, 27 connecting bolts, 28 connecting bolts
Specific embodiment:
As shown in Figure 1, flexible combined prestress clamp can be fixedly mounted in the compressed air shotblasting machine bed frame 1, its structure comprises the entablature 2 and the sill 3 of fixedlying connected with machine framework, between lower and upper cross-member, be provided with a plurality of columns 5, the two ends of each column are fixed on the lower and upper cross-member by flute profile slide rail 4 respectively, this slide rail and crossbeam are "+" cross-like to be fixed, fixedly cramp frame 8 and Anchor plate kit 6 on the column, cramp frame and Anchor plate kit can with 7 sockets of stripe shape briquetting.Ben is that Anchor plate kit and the fixed position of cramp frame on column can be regulated as required, slide rail on crossbeam the fixed position and the quantity of slide rail can regulate, the link position of column two ends in slide rail can be regulated, and these controllabilitys are being showed the flexibility group and the ability of these anchor clamps.
Referring to Fig. 2 is each primary clustering structural representation among the embodiment.Fig. 2-1 has provided the structural representation of assembly slide rail 4, and this slide rail 4 is bathtub constructions, and ledge is provided with a plurality of connecting holes 9, and the outer bottom of groove is provided with the brace 10 that can fixedly connected with crossbeam.
Fig. 2-2 has provided the structural representation of assembly column, and this column 5 is square tubes of a rigidity, which is provided with a plurality of radially connecting holes 11, and the two ends of column are provided with attachment lug 12.Most column and crossbeam are vertical relations, and column is axially consistent with the attachment lug at two ends, shown in Fig. 2-2A; Also have the minority column to be inclined between the lower and upper cross-member, the attachment lug at column two ends and column certain angle axially arranged, shown in Fig. 2-2B.
Fig. 2-3 has provided the structural representation of assembly cramp frame 8, this cramp frame is the special cramp frame of the present invention, one side of cramp frame body is conventional opening folder 13, opposite side has been set up the push rod 14 of a band spinning handle 15, its opening folder 13 can fixed clamp on arbitrary position of column 5, its push rod 14 can apply prestressing force to workpiece by the spinning of handle 15.In order to protect surface of the work stressed evenly, can socket bulb briquetting 16 or stripe shape briquetting 7 in the termination of push rod 14, the structural representation of the assembly stripe shape briquetting that provides as Fig. 2-5, the outer surface of stripe shape briquetting 7 is semicircle, there is a T type groove 17 its inboard, the length of assembly stripe shape briquetting 7 can have plurality of specifications in the enforcement, and a stripe shape briquetting can be used with a plurality of cramp frames or a plurality of Anchor plate kit, so that apply prestressing force to certain continuous position of workpiece; The structural representation of the assembly bulb briquetting that Fig. 2-6 provides, the smooth outer surface of bulb briquetting 16, there is the nest of connection groove 18 its inboard, can be used with a cramp frame or an Anchor plate kit.
Fig. 2-4 has provided the structural representation of assembly Anchor plate kit, Anchor plate kit also is a kind of common frock clamp, be made up of pressing plate 19, depression bar 20 and connecting bolt 23 etc., there is a strip-type hole 22 at the pressing plate center, is used to regulate the combination spacing between connecting bolt 23 and the depression bar 20.During use, connecting bolt 23 is fixed on the connecting hole of column, depression bar 20 can apply prestressing force to workpiece by the spinning of handle 21.Equally, stressed evenly in order to protect surface of the work, can socket bulb briquetting 16 or stripe shape briquetting 7 in the termination of depression bar 20.
More than provide the several main sub-assembly of these flexible combination anchor clamps, also had other general bolt and nut components to be used in the enforcement.
The normally large-scale wall panel parts of workpiece that needs contour peening, part after the shaping generally is the hyperbolic degree, these flexible combination anchor clamps can realize to the tangential of wallboard workpiece and the exhibition to the pre-bending clamping, the wallboard workpiece is tangential along the column direction, the Center Length direction of wallboard for the exhibition to.
Tangential and exhibition is to the wallboard class workpiece of hyperbolic degree pre-bending clamping for needs, the invention provides a kind of pre-bending clamp method, it is characterized in that carrying out earlier tangential pre-bending clamping, open up again to the pre-bending clamping, tangential pre-bending clamping be with the wallboard workpiece by cramp frame and Anchor plate kit fixedly pre-bending be clamped on the different tangential columns, exhibition is by the tangential column of whole displacement to the pre-bending clamping, adjacent tangential column is positioned on the different planes, realizes that by the shearing force between the adjacent upright posts exhibition to workpiece is to the pre-bending clamping.
Referring to Fig. 3, be to cooperate and implement to the tangential pre-bending clamping of wallboard workpiece 24 by being fixed on cramp frame 8 on the column 5 and Anchor plate kit 6, workpiece is formed 3 press-bendings.Its application of force direction as shown in Figure 4, wherein the size of A, B, three application of forces of C and the point of application are all adjustable according to the shaping demand of workpiece.The mobile of A, two point of applications of C is to implement by the pressing plate strip-type hole 22 of Anchor plate kit 6 and the equidistant connecting hole fit adjustment on the column, the B point is to regulate by the installation site of cramp frame on column, the application of force size that A, B, C are 3 is to regulate by the push rod of regulating cramp frame and the stretching of depression bar of Anchor plate kit, therefore these anchor clamps are adapted to the wallboard workpiece of different shape, the flexibility group and the ability of Here it is these anchor clamps.For the elongated wallboard, by adjacent one by one continuous column and be fixed on cramp frame and the different tangential position pre-bending clamping of Anchor plate kit on the column to workpiece, demand according to workpiece, for guaranteeing the uniform force application at adjacent workpieces position, install the stripe shape briquetting additional at the cramp frame of some continuous column and the application of force termination of Anchor plate kit, apply continuous tangential prestressing force to workpiece by this stripe shape briquetting.
Referring to Fig. 5, to the exhibition of wallboard workpiece 24 on the pre-bending clamping is same group of slide rail 4 at tangential column 5, a column is installed side by side, be called exhibition to column 26, tangential column 5 with the exhibition between column 26 by about two connecting bolts 27,28 be connected, unclamp the connecting bolt 25 between tangential column 5 two ends attachment lugs and the slide rail simultaneously, at this moment, by fastening bolt 27,28, make tangential column and whole workpiece fixed thereon along slide rail to exhibition to the displacement of column direction, realize that with this exhibition to wallboard workpiece 24 is to the pre-bending clamping.
Fig. 6 gives the tangential pre-bending clamp method of another kind of 3 press-bendings, be in same group of slide rail, to be provided with two columns, bolt by can fastening adjustment between two columns connects, by being separately fixed at cramp frame on the column, reach the purpose of tangential pre-bending holding workpiece in opposite directions to the workpiece application of force.
Fig. 7, Fig. 8 and Fig. 9 have showed the pre-bending clamping of this flexible combined prestress clamp to difform wallboard workpiece respectively, have fully showed the flexible combination ability of this invention technology.
Realize flexible combination thought of the present invention, be not limited to the column of the application's book description and the syndeton form of crossbeam, but should satisfy the changeability of the force-bearing property and the column relative position of column.