Filings-removing polishing grinder head and buffing machine of brick body
Technical field
The present invention relates to a kind of Filings-removing polishing grinder head and buffing machine of brick body, particularly a kind of in making ceramic tile, floor tile, the brick body polishing machine that can carry out the grinding head for polishing of debris removal polishing and adopt this grinding head for polishing to make the brick surface.
Background technology
In the production of ceramic tile, floor tile, need carry out grinding and polishing to the brick surface that sintering finishes usually and handle, its process is that the brick body is lain on the working position, utilizes grinding head for polishing that the brick surface is carried out by thick to thin multiple tracks grinding and polishing processing.
The structure of existing grinding head for polishing as shown in Figure 1 and Figure 2, it comprises rotor 1a, evenly is distributed with a plurality of abrasive holder 2a in the outer ring week of rotor 1a, the bottom clamping of abrasive holder 2a has special-purpose abrasive material piece 21a.Described abrasive holder 2a connects by the semiaxis 11a that can back and forth rotate and is located on the rotor 1a.Be provided with the transmission mechanism (not shown) that connects with semiaxis 11a in the inside of rotor 1a, abrasive holder 2a can be driven at work, by semiaxis 11a towards the reciprocal oscillating motion of left and right directions.Also vertically run through to be provided with a wash tub pipe 12a in the inside of rotor 1a, the top of this wash tub pipe 12a is provided with flange 121a, and flange 121a is used for whole grinding head for polishing is connected drive end.In carrying out the grinding and polishing operation of brick body, grinding head for polishing horizontally rotates on the brick surface, simultaneously, the reciprocal oscillating motion of abrasive holder 2a, under the rotation aggregate motion of the revolution of grinding head for polishing and abrasive holder 2a, the brick surface obtains grinding and polishing, and flushing water passed rotor 1a according to arrow line direction among the figure by wash tub pipe 12a chip removal flushing was carried out in the brick surface this moment.
The structure of above-mentioned existing grinding head for polishing exists some shortcomings, brick surface defective of low quality when having caused the brick surface ground or polish, its main cause is that flushing water can't grind the bits material that falls with the brick surface and thoroughly remove, and causes the secondary in the grinding and polishing to scratch.Figure 3 shows that the partial enlarged drawing when grinding and polishing is carried out in the brick surface, among the figure, the surface of the brick body 3a that amplifies is actually rugged and has many spikes, after the special-purpose abrasive material piece 21a spike cutting that some are higher falls, these bigger bits material 31a may drop on the surperficial lower of brick body 3a, though flushing water can carry out the chip removal flushing, but because hydraulic pressure is lower and the surface of vertical impact brick body 3, the flushing dead angle appears easily, the bits material 31a that is rinsed be generally pulverous or granularity less, and those bigger bits material 31a still are trapped in the surface of brick body 3a.When special-purpose abrasive material piece 21a moves to bits material 31a delay place once more, bits material 31a can be clamped between the surface of special-purpose abrasive material piece 21a and brick body 3a mobile, because the hardness of bits material 31a self is not less than the hardness on brick body 3a surface, and the granularity of some bits material 31a goes up the granularity of abrasive material greater than special-purpose abrasive material piece 21a, therefore often cause the secondary in the grinding and polishing to scratch, and the groove mark that scratches often is difficult to repair to the surface of brick body 3a.
Cause the brick surface ground or polish adding the defect problem that occurs man-hour in order to solve above-mentioned deficiency because of the grinding head for polishing structure, the polishing machine of manufacturer's making at present, usually take the multiple tracks grinding and polishing, the mode that reduces the abrasive grain degree is step by step ground repeatedly to the brick surface.The part-structure schematic diagram that is habitual at present polishing machine shown in Figure 4.Among the figure, the frame 100a of polishing machine is provided with to move and transmits workbench 6a, a plurality of grinding head for polishing 10a serial is arranged side by side above mobile transmission workbench 6a, brick body to be ground direction shown in the arrow line in the figure moves horizontally to next machining cell from first machining cell at first grinding head for polishing 10a place, in each machining cell, these grinding head for polishing 10a carries out grinding and polishing one by one to the brick body respectively.In order to make the brick surface reach the fineness of regulation, the granularity of the special-purpose abrasive material piece on the grinding head for polishing 10a is taked the mode that reduces step by step, for example the first order adopts the special-purpose abrasive material piece of 30a purpose, the special-purpose abrasive material piece of 60a purpose is adopted in the second level, the rest may be inferred, and in the end one-level adopts the special-purpose abrasive material piece of 1800a purpose.Because the brick surface has the groove mark that above-mentioned secondary scratches in grinding and polishing processing, therefore, when setting the granularity size of the special-purpose abrasive material piece of each grade, can only take in adjacent several machining cells, to adopt the identical special-purpose abrasive material piece of order number, promptly, the brick body is carried out repeatedly grinding and polishing under the special-purpose abrasive material piece of identical order number, so, often make on the frame 100a a fairly large number of grinding head for polishing must be set, nearly 40 of grinding head for polishing quantity on the polishing machine for example commonly used, the power of the drive motors 7a of each grinding head for polishing is generally tens kilowatts.Even like this, still can not thoroughly eliminate the groove mark that secondary scratches, because in old darker groove mark is removed, also can produce new more shallow groove mark, in theory, the quantity of grinding head for polishing is many more, and the size of the granularity of the special-purpose abrasive material piece of afterbody is more little, the fineness of brick surface could be high more, but, so not only can cause great waste, and prolong the machining period of brick body greatly the energy, increased the manufacturing cost of brick body, moreover, because the thickness of the surface layer processed of brick surface is limited, therefore, a large amount of repeatedly grindings will certainly destroy surface layer and expose brick body internal layer, forms builder or brick inferior.
In sum, have only the structure of grinding head for polishing is improved, can effectively overcome the existing in prior technology deficiency, reach good grinding polishing effect.
Summary of the invention
First purpose of the present invention is to provide a kind of debris removal grinding head for polishing at the existing technical deficiency of the structure of above-mentioned existing grinding head for polishing, and this grinding head for polishing is removed the bits material of brick surface by the improvement to the flushing water road completely.
Second purpose of the present invention is at the existing energy waste of above-mentioned existing polishing machine, machining period is long, the brick system is made defect of high cost, a kind of brick body polishing machine is provided, this polishing machine adopts the debris removal grinding head for polishing, make not produce the groove mark that secondary scratches in the grinding and polishing process of brick body, thereby under the prerequisite of the quantity that reduces grinding head for polishing, obtain the good brick body of surface quality.
For realizing above-mentioned first purpose, a kind of debris removal grinding head for polishing provided by the invention, it comprises a rotor, the outer ring week of this rotor is distributed with a plurality of abrasive holder that are used for fixing the abrasive material piece, the internal vertical of described rotor runs through and is provided with a cleaning hose that passes through for flush fluid, the top of this cleaning hose is provided with and is used for and the driving arrangement flange connecting, and the outside of the bottom of described cleaning hose is provided with outer side through hole a plurality of and this cleaning hose axis downward direction formation angle.
In the technical scheme of above-mentioned debris removal grinding head for polishing, can also establish door on the bottom port of described cleaning hose, on this door, establish a plurality of bottom through-holes; Comprise the bottom straight hole parallel in described a plurality of bottom through-hole and form the bottom inclined hole of angle with described cleaning hose axis direction with described cleaning hose axis direction.
For realizing above-mentioned second purpose, a kind of brick body polishing machine provided by the invention, it comprises frame, this frame is provided with to move to transmit workbench and go here and there in proper order and is provided with a plurality of machining cells, the top of described a plurality of machining cells has rotation and drives link, be equipped with above-mentioned debris removal grinding head for polishing in described a plurality of machining cell, this debris removal grinding head for polishing drives link by described flange and described rotation and is connected.
In order thoroughly to remove the bits material that the cutting of brick surface falls, can between each machining cell, set up the flushing unit again, be equipped with the fluid flushing device that is used to wash the brick surface in each flushing unit, thereby guarantee that the bits material that processing falls in the last procedure can not be moved in the next process.
By technique scheme as can be seen, the present invention is by transforming the wash tub pipe of existing grinding head for polishing, make grinding head for polishing that the flush fluid of multi-angle can be provided in the process of grinding and polishing simultaneously, the secondary that makes the brick surface can not occur being caused by the bits material that falls scratches groove mark; Simultaneously, debris removal grinding head for polishing after improving is applied to brick body polishing machine, can improve the operating efficiency of each machining cell, thereby need not to adopt the special-purpose abrasive material piece that multiple tracks same size granularity is set the brick body to be carried out repeatedly the processing mode of grinding and polishing, saved machining cell, reduce energy resource consumption, reduced production cost.
Below, also the present invention is described in further detail in conjunction with the accompanying drawings by specific embodiment.
Description of drawings
Fig. 1 is the perspective view of existing grinding head for polishing;
Fig. 2 is the interior flushing structural representation of existing grinding head for polishing;
Fig. 3 produces the principle schematic that secondary scratches groove mark in the grinding and polishing;
Fig. 4 is the structural representation of existing polishing machine;
Fig. 5 is the structural representation of first embodiment of debris removal grinding head for polishing among the present invention;
Fig. 6 is a working state schematic representation embodiment illustrated in fig. 5;
Fig. 7 is the structural representation of second embodiment of debris removal grinding head for polishing among the present invention;
Fig. 8 is the structural representation of the 3rd embodiment of debris removal grinding head for polishing among the present invention;
Fig. 9 is the structural representation of the 4th embodiment of debris removal grinding head for polishing among the present invention;
Figure 10 is the structural representation of first embodiment of brick body polishing machine among the present invention;
Figure 11 is the structural representation of second embodiment of brick body polishing machine among the present invention;
Figure 12 be embodiment illustrated in fig. 11 in a concrete fluid flushing apparatus structure schematic diagram;
Figure 13 is another concrete fluid flushing apparatus structure schematic diagram.
The specific embodiment
Debris removal grinding head for polishing provided by the present invention mainly is that the wash tub pipe to existing grinding head for polishing improves its specific embodiment such as following each embodiment.
First embodiment
As shown in Figure 5, present embodiment comprises a rotor 1, be distributed with a plurality of abrasive holder 2 that are used for fixing the abrasive material piece outer ring week of this rotor 1, the internal vertical of rotor 1 runs through and is provided with a cleaning hose 12, the top of this cleaning hose 12 is provided with and is used for and the driving arrangement flange connecting, distributes in the outside uniform ring week of the bottom of cleaning hose 12 to be provided with outer side through hole 122 a plurality of and this cleaning hose 12 axis downward directions formation angle.The cross sectional shape of outer side through hole 122 is circular, the angle that itself and cleaning hose 12 axis downward directions form angle can be provided with arbitrarily between the 0-90 degree, because a plurality of outer side through hole 122 are arranged, therefore, these outer side through hole 122 can be divided into groups, and make the angle difference (as angle A among the figure and angle B) of each group and make the outer side through hole 122 with different angles adjacent, can provide flushing multi-faceted, multi-angle simultaneously to the brick surface like this, thereby guarantee that debris removal is totally thorough.As shown in Figure 6, present embodiment is when carrying out grinding and polishing to the surface of brick body 30, flush fluid is with different angles and impact brick body 30 surfaces, orientation, when particularly can not move to next cutting position at the abrasive material piece of abrasive holder 2 clampings, in time will be the preceding the abrasive material piece cut the bits material 31 that falls and wash away, the secondary scuffing to brick body 30 surfaces can not appear.Under the groove mark that does not have secondary to scratch, present embodiment can reach its grinding and polishing quality that can reach fast, for following together further grinding and polishing operation has been created good basis.The cross sectional shape of the fluid column that ejects from outer side through hole 122 can produce some influences to developing result, therefore, can the cross sectional shape of outer side through hole 122 be made square or rectangular or the flat degree of lip-rounding or the different form of inside and outside radial dimension according to concrete needs.
Second embodiment
As shown in Figure 7, the different bottoms that are in cleaning hose of present embodiment and the foregoing description.For the sake of simplicity, Fig. 7 only shows the cleaning hose part, and other parts are identical with first embodiment.In the present embodiment, the tube wall ring of the bottom of cleaning hose 12 week is lean-in, and tiltedly outer side through hole 122 is opened on the intilted tube wall 123, can increase the flowing pressure that goes out in the outer side through hole 122 like this, improves developing result.
The 3rd embodiment
Present embodiment is the further improvement to above-mentioned second embodiment.As shown in Figure 8.The bottom port of cleaning hose 12 is provided with door 124, is provided with a plurality of bottom through-holes on this door 124.Comprise the bottom straight hole 125 parallel in a plurality of bottom through-holes and form the bottom inclined hole 126 of angle with cleaning hose 12 axis directions with cleaning hose 12 axis directions.The angle that bottom inclined hole 126 and cleaning hose 12 axis directions form also can be set arbitrarily between the 0-90 degree.Present embodiment makes flush fluid be subjected to certain obstruction by door 124 is set, and the pressure that is assigned in each through hole can be kept in balance substantially.At door 124 bottom straight hole 125 and bottom inclined hole 126 are set, can make the bottom of this cleaning hose 12 form the shower nozzle of similar shower, on this basis, can make injection have higher developing result by improving for flowing pressure to the flush fluid of all directions.
The 4th embodiment
Present embodiment is the further improvement to above-mentioned the 3rd embodiment.As shown in Figure 9.Present embodiment is to set up an isocon 127 in cleaning hose 12, this isocon 127 be used for the fluids in the cleaning hose 12 separate, counterpressure, particularly can make to obtain higher pressure in the interval at outer side through hole 122 places, thereby improve the outwards pressure of the fluids of injections of outer side through hole 122.One end and the door 124 of isocon 127 are affixed.In reality is made, can door 124 and isocon 127 is integrally manufactured, then it is penetrated cleaning hose 12 bottom port and with the bottom port sealing and fixing of cleaning hose 12.The developing result of present embodiment can reach the developing result that is higher than above-mentioned the 3rd embodiment.
The embodiment of above-mentioned four debris removal grinding head for polishing is in application, can be according to concrete needs, adopt current or gas that the brick surface is washed, this has extremely important practical significance to the grinding and polishing quality that improves the brick surface, brick body polishing machine of the present invention combines above-mentioned debris removal grinding head for polishing just with existing polishing machine, reach good actual production effect, the following embodiment of its concrete mode.
Brick body polishing machine first embodiment
As shown in figure 10, present embodiment comprises frame 100, is provided with to move to transmit workbench 6 and go here and there in proper order on frame 100 to be provided with a plurality of machining cells 101, is equipped with debris removal grinding head for polishing 20 provided by the present invention in each machining cell 101.Debris removal grinding head for polishing 20 drives link by described flange with the rotation on machining cell 101 tops and is connected.Because present embodiment has adopted debris removal grinding head for polishing 20, therefore the grinding and polishing processing of being carried out in each machining cell 101 can both be reached for the crudy requirement that this procedure is set, so just need not in a plurality of machining cells 101, to adopt the abrasive material piece of same size to carry out repetitious grinding and polishing, but adopt the moving direction that transmits workbench 6 according to moving, size to the granularity of the abrasive material installed on the debris removal grinding head for polishing in the machining cell 101 reduces to be provided with one by one, thereby can reduce the quantity of machining cell 101, saved man-hour greatly, saved the energy, reduced ceramic tile, the production cost of floor tile, the more important thing is owing to reduced the quantity of grinding and polishing operation, make the surface quality of brick body obtain good assurance.
Brick body polishing machine second embodiment
Present embodiment is the improvement that first embodiment to above-mentioned brick body polishing machine carries out, as shown in figure 11.In the present embodiment, frame 100 is provided with a plurality of flushings unit 102, and each flushing unit 102 is separately positioned between two adjacent machining cells that are equiped with debris removal grinding head for polishing 20 provided by the present invention 101.In each flushing unit 102, be equipped with the fluid flushing device 50 that is used to wash the brick surface.In the production, after the brick body has passed through the grinding and polishing of last procedure, before entering next machining cell, at first enter flushing unit 101, in this flushing unit 101,50 pairs of brick surfaces of fluid flushing device are washed completely, have guaranteed that the brick surface that enters next machining cell does not have residual bits material.Isolation processing between such manufacturing procedure has great benefit to realizing purpose of the present invention.Owing to adopted debris removal grinding head for polishing 20 provided by the invention, make the quantity of machining cell to reduce (can on the quantity of existing polishing machine machining cell, reduce 50%) according to experiment, therefore, in actual applications, can transform existing polishing machine, be specially debris removal grinding head for polishing 20 provided by the invention is installed in the machining cell at interval, machining cell in the middle of making becomes flushing unit 101, and in flushing unit 101, fluid flushing device 50 is installed, can reduce the grinding head for polishing of half like this, consumption of energy significantly reduces.
The structure of the fluid flushing device 50 in the present embodiment can be taked the various ways setting, as shown in figure 12, among the figure, fluid flushing device 50 is made of a plurality of fluid tips 51 of combination side by side, has the angle of inclination between the surface of the axis of each fluid tip 51 and mobile transmission workbench 6, and the angle of inclination of each fluid tip 51 can be different, thereby the brick surface that enters the flushing unit is constituted multi-level flushing.Figure 13 shows that another kind of form fluid flushing device, this device is that a surface is provided with three rows, and every row has the fluid hose of a plurality of through holes 52, a plurality of through holes 52 on this cleaning hose can produce the flushing water curtain of three angles, can constitute multi-level flushing to the brick surface that enters the flushing unit equally.Fluid flushing device 50 also can take a plurality of cleaning hoses with through hole 52 to make up, and reaches the technique effect of cleaning down.Aborning, the gas that can utilize current or have a certain pressure washes by 50 pairs of brick surfaces of fluid flushing device.
It should be noted last that, above embodiment is the unrestricted technical scheme of the present invention in order to explanation only, although the present invention is had been described in detail with reference to the foregoing description, those of ordinary skill in the art is to be understood that: still can make amendment or be equal to replacement the present invention, and not break away from the spirit and scope of the present invention.