CN210388800U - Water mist cooling inverted ceramic tile polishing grinding head - Google Patents
Water mist cooling inverted ceramic tile polishing grinding head Download PDFInfo
- Publication number
- CN210388800U CN210388800U CN201921054847.2U CN201921054847U CN210388800U CN 210388800 U CN210388800 U CN 210388800U CN 201921054847 U CN201921054847 U CN 201921054847U CN 210388800 U CN210388800 U CN 210388800U
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- grinding
- water
- grinding head
- ceramic tile
- polishing
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 115
- 239000000919 ceramic Substances 0.000 title claims abstract description 87
- 238000005498 polishing Methods 0.000 title claims abstract description 57
- 238000001816 cooling Methods 0.000 title claims abstract description 45
- 239000003595 mist Substances 0.000 title claims abstract description 24
- 230000007246 mechanism Effects 0.000 claims abstract description 40
- 239000007921 spray Substances 0.000 claims abstract description 23
- 238000000034 method Methods 0.000 claims abstract description 7
- 238000011010 flushing procedure Methods 0.000 claims description 6
- 239000000428 dust Substances 0.000 description 6
- 239000000779 smoke Substances 0.000 description 6
- 230000009471 action Effects 0.000 description 5
- 238000005265 energy consumption Methods 0.000 description 4
- 230000009467 reduction Effects 0.000 description 4
- 239000011449 brick Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000007517 polishing process Methods 0.000 description 3
- 238000010008 shearing Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000005381 potential energy Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 238000007605 air drying Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 239000008398 formation water Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
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- Grinding-Machine Dressing And Accessory Apparatuses (AREA)
Abstract
The utility model provides a water mist cooling inverted ceramic tile polishing grinding head, which comprises a grinding head box provided with a rotating main shaft, a driving mechanism, a plurality of grinding blocks, a grinding block seat, a swinging mechanism and a cooling mechanism; the driving mechanism is connected with the rotating main shaft; the swing mechanism is arranged in the grinding head box; the grinding block is arranged on the grinding block seat and positioned above the grinding head box, and the grinding block seat is connected with the grinding head box through a bearing and connected with the swing mechanism; the cooling mechanism comprises a spray head with a nozzle, a water supply device and a water delivery sleeve shaft; the spray head is arranged at the top of the grinding head box, and the water delivery sleeve is sleeved on the rotating main shaft and is connected with the grinding head box; the water delivery sleeve shaft is communicated with the spray head, and the water supply device is connected with the water delivery sleeve shaft, so that water is pumped into the water delivery sleeve shaft to reach the spray nozzle of the spray head to form water mist to be sprayed out, and the ceramic tile is cooled and washed away. The utility model discloses not only can polish the ceramic tile, can dash bits and cooling at the ceramic tile polishing in-process moreover to improve the quality and the efficiency of ceramic tile polishing.
Description
Technical Field
The utility model relates to a ceramic tile processing technology field, more specifically say, relate to a water smoke cooling is anti-formula ceramic tile polishing bistrique put.
Background
The polishing of ceramic tiles is a key link for processing ceramic tiles. The traditional ceramic tile polishing adopts a positive processing mode that a polished surface of a ceramic tile faces upwards and a polishing grinding block faces downwards. The scraps generated by the tile polishing mode can be removed only through an additional cleaning process, so that the processing cost of the tile is increased, and the processing efficiency of the tile is influenced.
In addition, in the polishing process of the ceramic tile, due to the high-speed grinding between the polishing grinding block and the ceramic tile, a large amount of heat is generated between the polishing grinding block and the surface of the ceramic tile, the local temperature is sharply increased, and the processing quality of the ceramic tile is affected. Meanwhile, dust and grinding materials generated during working can generate secondary pollution, and the dust and the grinding materials attached to the surface of the ceramic tile adobe can influence the brightness and the flatness of the grinding and polishing, so that the grinding and polishing effect and quality of the ceramic tile adobe are influenced. Therefore, dust and grinding materials generated by high-speed grinding need to be removed and timely temperature reduction is needed.
At this stage, the common way of flushing and cooling is water spraying. The processing technology needs to consume a large amount of water resources to meet the processing requirement of the ceramic tile. The water spraying mode has low cooling efficiency and large water consumption, the produced waste water pollutes the environment, and the ceramic tiles absorbing excessive water still need to be subjected to treatment processes such as air drying, drying and the like. Therefore, how to design a set of ceramic tile polishing grinding head with low energy consumption, low pollution and high efficiency under the background of energy conservation and emission reduction at the present stage has important significance for upgrading the ceramic tile processing industrial chain.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the defects in the prior art and provide a water mist cooling inverted ceramic tile polishing grinding head; the grinding head can not only polish the ceramic tile, but also flush scraps and cool in the ceramic tile polishing process, thereby improving the ceramic tile polishing quality and realizing the ceramic tile polishing with low energy consumption, low pollution and high efficiency.
In order to achieve the above purpose, the utility model discloses a following technical scheme realizes: a water mist cooling inverted type ceramic tile polishing grinding head is used for polishing ceramic tiles clamped and conveyed in an inverted type; the method is characterized in that: the ceramic tile polishing device comprises a grinding head box provided with a rotating main shaft, a driving mechanism used for driving the grinding head box to rotate, a plurality of grinding blocks and grinding block seats used for polishing ceramic tiles, a swinging mechanism used for swinging the grinding blocks and a cooling mechanism used for flushing chips and cooling; the driving mechanism is connected with the rotating main shaft to drive the grinding head box to rotate; the swing mechanism is arranged in the grinding head box; the grinding block is arranged on the grinding block seat and positioned above the grinding head box, the grinding block seat is connected with the grinding head box through a bearing and is connected with the swinging mechanism, the grinding block is driven by the grinding head box to rotate, swinging is realized through the swinging mechanism, and the ceramic tile is polished;
the cooling mechanism comprises a spray head with a nozzle, a water supply device and a water delivery sleeve shaft; the spray head is arranged at the top of the grinding head box, and the water delivery sleeve is sleeved on the rotating main shaft and is connected with the grinding head box; the water delivery sleeve shaft is communicated with the spray head, and the water supply device is connected with the water delivery sleeve shaft, so that water is pumped into the water delivery sleeve shaft and reaches the spray nozzle of the spray head to form water mist to be sprayed out, and the ceramic tile is cooled and washed away.
In the above scheme, the utility model discloses a polishing abrasive brick not only can polish the ceramic tile, can dash bits and cooling at the ceramic tile polishing in-process moreover to improve the quality of ceramic tile polishing. Furthermore, the utility model discloses a water smoke cooling mode has the water consumption volume and is few and take away the many characteristics of heat, consequently has good cooling effect, and the required water yield of water smoke cooling mode is less than the water yield of water spray system, and the sewage of consequently discharging is also few, accords with energy saving and emission reduction call to realize low energy consumption and the polishing of the ceramic tile that pollutes lowly. In the ceramic tile polishing process, the abrasive dust on the ceramic tile that reverse formula centre gripping conveying drops by oneself under the action of gravity, need not too much water resource and washes, and the ceramic tile water content through the water smoke cooling is lower to improve polishing efficiency.
The number of the nozzles is equal to that of the grinding blocks, and the nozzles are uniformly distributed along the circumferential direction of the spray head.
The inlet of the nozzle is communicated with the spray head, and the outlet of the nozzle is porous and faces to a polishing position between the grinding block and the ceramic tile; a tapered narrow flow passage is arranged in the nozzle along the outlet direction. This design can realize accurate cooling.
The water supply device is formed by connecting a high-pressure water pump and a water delivery pipe; the water delivery pipe is connected with the water delivery sleeve shaft.
The high-pressure water pump pumps water into the spray head, the water passes through the tapered narrow flow channel and is sprayed out of the hole-shaped outlet of the spray nozzle to form high-speed water jet; when the high-speed water jet and air generate strong shearing action, the water jet is broken into fine water drops to form water mist, and the water mist is sprayed to the polishing positions of the grinding block and the polished surface of the ceramic tile, so that the heat dissipation, the temperature reduction and the chip flushing of the polished ceramic tile are realized.
The swing mechanism comprises a driving gear, a driven gear, a cam and a swing rod; the driven gear is fixed on the water delivery sleeve shaft through a bearing and is fixedly connected with the cam; the driving gear is fixed in the grinding head box and is meshed with the driven gear, so that the cam connected with the driven gear is driven to rotate.
One end of the swinging rod is connected with the grinding block seat, and the other end of the swinging rod is contacted with the cam; when the cam rotates, the cam is contacted with the swinging rod to swing the grinding block on the grinding block seat.
The number of teeth of the driving gear and the number of teeth of the driven gear have a difference value, and the driving gear and the driven gear are meshed and connected to drive the driven gear to do differential motion.
The utility model discloses the principle: the utility model discloses polishing abrasive dust on the ceramic tile of reverse formula centre gripping conveying drops automatically under the action of gravity. Water mist is very small diameter droplets of water, and as the diameter of the droplets decreases, the same volume of water carries more heat. The high-pressure water pump provides high-pressure potential energy for water supply, water passes through the tapered narrow flow channel of the nozzle and is sprayed out of the hole of the nozzle to form high-speed water jet, and the pressure potential energy of the water is converted into high-speed kinetic energy. The high-speed water jet and air generate strong shearing action and are broken into fine water drops to form water mist. The water mist cooling mode consumes less water, takes away more heat and has good cooling effect. The rotation of the grinding head box, the grinding block and the cooling mechanism is realized through the driving of the driving mechanism; the driving gear with differential speed, the driven gear and the cam realize the periodic swing of the grinding block; the swinging grinding block avoids the influence of abrasive dust on the polishing work, and realizes the normal polishing and grinding of the ceramic tile; the cooling mechanism realizes accurate cooling of the polishing positions of the grinding blocks and the ceramic tiles.
Compared with the prior art, the utility model has the advantages of as follows and beneficial effect: the utility model discloses water smoke cooling inversion formula ceramic tile polishing bistrique not only can polish the ceramic tile, can dash bits and cooling at the ceramic tile polishing in-process moreover to improve the quality and the efficiency of ceramic tile polishing, can realize low energy consumption, low pollution and efficient ceramic tile polishing.
Drawings
FIG. 1 is a schematic view of the water mist cooling inverted tile polishing grinding head of the present invention;
fig. 2 is a schematic view of a grinding block seat, a swing rod and a cam in the grinding head of the present invention;
FIG. 3 is a view of the processing positions of the nozzle and the grinding block in the grinding head of the present invention;
FIG. 4 is a schematic view of a cooling mechanism in the grinding head of the present invention;
FIG. 5 is a sectional view of a cooling mechanism in the grinding head of the present invention;
FIG. 6 is a sectional view of a nozzle in the grinding head of the present invention;
fig. 7 is a schematic view of the tile clamping and conveying device of the present invention;
wherein, 1 is the ceramic tile conveyer line, 2 is the ceramic tile, 3 is the abrasive brick, 4 is the abrasive brick seat, 5 is the bistrique case, 6 is the nozzle, 7 is the shower nozzle, 8 is the swinging arms, 9 is the cam, 10 is the driving gear, 11 is driven gear, 12 is the little band pulley, 13 is the conveyer belt, 14 is big band pulley, 15 is the motor, 16 is the bearing, 17 is the water delivery sleeve axle, 18 is the raceway, 19 is the high pressure water pump, 20 is the rotating main shaft, 21 is the lifter, 22 is the ceramic tile anchor clamps.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
Example one
As shown in fig. 1 to 7, the water mist cooling inverted tile polishing grinding head of the present invention is used for polishing tiles 2 clamped and conveyed in an inverted manner; the grinding head comprises a grinding head box 5 provided with a rotating main shaft 20, a driving mechanism for driving the grinding head box 5 to rotate, 6 grinding blocks 3 and grinding block seats 4 for polishing ceramic tiles 2, a swinging mechanism for swinging the grinding blocks 3 and a cooling mechanism for flushing chips and cooling, wherein the driving mechanism is connected with the rotating main shaft 20 to drive the grinding head box 5 to rotate, and the swinging mechanism is arranged in the grinding head box 5; the grinding block 3 is arranged on the grinding block seat 4 and is positioned above the grinding head box 5, the grinding block seat 4 is connected with the grinding head box 5 through a bearing and is connected with a swing mechanism, the grinding block 3 is driven by the grinding head box 5 to rotate, swing is realized through the swing mechanism, and the ceramic tile 2 is polished.
The utility model discloses a cooling mechanism is including shower nozzle 7, water supply installation and the water delivery sleeve shaft 17 that has nozzle 6, and this shower nozzle 7 sets up at 5 tops of grinding head case, and the water delivery sleeve shaft 17 cover is established on rotatory main shaft 20 and is linked to each other with grinding head case 5, and water delivery sleeve shaft 17 and shower nozzle 7 intercommunication, water supply installation and water delivery sleeve shaft 17 are connected, realize that 6 formation water smoke blowout of nozzle with water pump income water delivery sleeve shaft 17 to shower nozzle 7, cool down and dash the bits to ceramic tile 2.
Specifically, the number of the nozzles 6 is equal to the number of the grinding blocks 3, and the nozzles are uniformly distributed along the circumferential direction of the nozzle 7. The inlet of the nozzle 6 is communicated with the spray head 7, the outlet is arranged in a hole shape and faces to the polishing position between the grinding block 3 and the ceramic tile 2, and a tapered narrow flow channel is arranged inside the nozzle 6 along the outlet direction. The water supply device is formed by connecting a high-pressure water pump 19 and a water pipe 18, wherein the water pipe 18 is connected with a water conveying sleeve shaft 17. The high-pressure water pump 19 of the present embodiment pumps water into the shower head 7, passes through the tapered narrow flow passage, and is ejected from the hole-shaped outlet of the nozzle 6 to form a high-speed water jet; when the high-speed water jet and air generate strong shearing action, the water jet is broken into fine water drops to form water mist, and the water mist is sprayed to the polishing positions of the grinding block 3 and the polishing surface of the ceramic tile 2, so that the heat dissipation, cooling and chip flushing of the polishing of the ceramic tile 2 are realized.
The utility model discloses a swing mechanism includes driving gear 10, driven gear 11, cam 9 and swinging arms 8, and driven gear 11 passes through bearing 16 to be fixed on water delivery sleeve 17 to with cam 9 fixed connection, driving gear 10 is fixed in grinding head case 5 and is connected with the 11 meshing of driven gear, realizes driving the cam 9 rotation of being connected with driven gear 11. One end of the swinging rod 8 is connected with the grinding block seat 4, and the other end of the swinging rod is contacted with the cam 9; when the cam 9 rotates, the cam 9 is contacted with the swinging rod 8 to realize the swinging of the grinding block 3 on the grinding block seat 4. The number of teeth of driving gear 10 and the number of teeth of driven gear 11 have the difference, and driving gear 10 is connected with driven gear 11 meshing and drives driven gear 11 differential motion.
The driving mechanism of the utility model comprises a motor 15, a small belt wheel 12, a conveying belt 13 and a large belt wheel 14; the motor 15 is shown coaxially connected to the small pulley 12 and drives the small pulley 12, the small pulley 12 drives the large pulley 14 via the conveyor belt 13, and the large pulley 14 is coaxially connected to the rotating spindle 20 and drives the head box 5 to rotate via the rotating spindle 20.
The utility model discloses a ceramic tile of formula centre gripping conveying is put to the contrary indicates: set up ceramic tile centre gripping conveyer, this ceramic tile centre gripping conveyer includes ceramic tile transmission line 1, ceramic tile anchor clamps 22 and is used for driving the lifter 21 of ceramic tile anchor clamps 22 lift, and wherein, lifter 21 hangs and installs in ceramic tile transmission line 1 and is connected with ceramic tile anchor clamps 22, and ceramic tile anchor clamps 22 carries out the centre gripping to 2 sides of ceramic tile respectively and makes ceramic tile 2 polished surface face down, and ceramic tile 1 polished surface protrusion ceramic tile anchor clamps 22 are to the centre gripping department of ceramic tile 2. The utility model discloses lifter 21's design can snatch and lift off ceramic tile 2, and ceramic tile 2 polishes a salient ceramic tile anchor clamps 22 to ceramic tile 2's centre gripping department, can be so that the polishing can all be realized to ceramic tile 2's whole polished surface.
The above embodiments are preferred embodiments of the present invention, but the embodiments of the present invention are not limited to the above embodiments, and any other changes, modifications, substitutions, combinations, and simplifications which do not depart from the spirit and principle of the present invention should be equivalent replacement modes, and all are included in the scope of the present invention.
Claims (7)
1. A water mist cooling inverted type ceramic tile polishing grinding head is used for polishing ceramic tiles clamped and conveyed in an inverted type; the method is characterized in that: the ceramic tile polishing device comprises a grinding head box provided with a rotating main shaft, a driving mechanism used for driving the grinding head box to rotate, a plurality of grinding blocks and grinding block seats used for polishing ceramic tiles, a swinging mechanism used for swinging the grinding blocks and a cooling mechanism used for flushing chips and cooling; the driving mechanism is connected with the rotating main shaft to drive the grinding head box to rotate; the swing mechanism is arranged in the grinding head box; the grinding block is arranged on the grinding block seat and positioned above the grinding head box, the grinding block seat is connected with the grinding head box through a bearing and is connected with the swinging mechanism, the grinding block is driven by the grinding head box to rotate, swinging is realized through the swinging mechanism, and the ceramic tile is polished;
the cooling mechanism comprises a spray head with a nozzle, a water supply device and a water delivery sleeve shaft; the spray head is arranged at the top of the grinding head box, and the water delivery sleeve is sleeved on the rotating main shaft and is connected with the grinding head box; the water delivery sleeve shaft is communicated with the spray head, and the water supply device is connected with the water delivery sleeve shaft, so that water is pumped into the water delivery sleeve shaft and reaches the spray nozzle of the spray head to form water mist to be sprayed out, and the ceramic tile is cooled and washed away.
2. The water mist cooling inverted tile polishing grinding head of claim 1, wherein: the number of the nozzles is equal to that of the grinding blocks, and the nozzles are uniformly distributed along the circumferential direction of the spray head.
3. The water mist cooling inverted tile polishing grinding head of claim 2, wherein: the inlet of the nozzle is communicated with the spray head, and the outlet of the nozzle is porous and faces to a polishing position between the grinding block and the ceramic tile; a tapered narrow flow passage is arranged in the nozzle along the outlet direction.
4. The water mist cooling inverted tile polishing grinding head of claim 1, wherein: the water supply device is formed by connecting a high-pressure water pump and a water delivery pipe; the water delivery pipe is connected with the water delivery sleeve shaft.
5. The water mist cooling inverted tile polishing grinding head of claim 1, wherein: the swing mechanism comprises a driving gear, a driven gear, a cam and a swing rod; the driven gear is fixed on the water delivery sleeve shaft through a bearing and is fixedly connected with the cam; the driving gear is fixed in the grinding head box and is meshed with the driven gear, so that the cam connected with the driven gear is driven to rotate.
6. The water mist cooling inverted tile polishing grinding head according to claim 5, wherein: one end of the swinging rod is connected with the grinding block seat, and the other end of the swinging rod is contacted with the cam; when the cam rotates, the cam is contacted with the swinging rod to swing the grinding block on the grinding block seat.
7. The water mist cooling inverted tile polishing grinding head according to claim 5, wherein: the number of teeth of the driving gear and the number of teeth of the driven gear have a difference value, and the driving gear and the driven gear are meshed and connected to drive the driven gear to do differential motion.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921054847.2U CN210388800U (en) | 2019-07-08 | 2019-07-08 | Water mist cooling inverted ceramic tile polishing grinding head |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921054847.2U CN210388800U (en) | 2019-07-08 | 2019-07-08 | Water mist cooling inverted ceramic tile polishing grinding head |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210388800U true CN210388800U (en) | 2020-04-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921054847.2U Expired - Fee Related CN210388800U (en) | 2019-07-08 | 2019-07-08 | Water mist cooling inverted ceramic tile polishing grinding head |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210388800U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110253431A (en) * | 2019-07-08 | 2019-09-20 | 佛山科学技术学院 | A kind of inverted ceramic polishing bistrique of water-atomization cooling and ceramic polishing method |
| IT202000018166A1 (en) * | 2020-07-27 | 2022-01-27 | Pedrini Spa Ad Unico Socio | HEAD IMPROVED WITH ROTATING CALIBRATION TOOLS FOR NATURAL OR ARTIFICIAL STONE SLABS |
-
2019
- 2019-07-08 CN CN201921054847.2U patent/CN210388800U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110253431A (en) * | 2019-07-08 | 2019-09-20 | 佛山科学技术学院 | A kind of inverted ceramic polishing bistrique of water-atomization cooling and ceramic polishing method |
| IT202000018166A1 (en) * | 2020-07-27 | 2022-01-27 | Pedrini Spa Ad Unico Socio | HEAD IMPROVED WITH ROTATING CALIBRATION TOOLS FOR NATURAL OR ARTIFICIAL STONE SLABS |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200424 |
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| CF01 | Termination of patent right due to non-payment of annual fee |