CN100387422C - Multipress transmitting device - Google Patents

Multipress transmitting device Download PDF

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Publication number
CN100387422C
CN100387422C CNB031540767A CN03154076A CN100387422C CN 100387422 C CN100387422 C CN 100387422C CN B031540767 A CNB031540767 A CN B031540767A CN 03154076 A CN03154076 A CN 03154076A CN 100387422 C CN100387422 C CN 100387422C
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China
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press
aforementioned
feed bar
workpiece
action
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CNB031540767A
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CN1495015A (en
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村元弘平
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/30Feeding material to presses

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Press Drives And Press Lines (AREA)
  • Control Of Presses (AREA)

Abstract

Provided is a multiple press transfer apparatus in which continuous high speed working is possible, and the conveyance pitches of works can freely be changed without causing the upsizing of presses. The multiple press transfer apparatus is provided with a pair of feed bars arranged on both sides in the conveyance direction of works and having many fingers gripping the works, a cramp/uncramp mechanism allowing the feed bars to perform cramp/uncramp operation, a lift/down mechanism allowing the feed bars to perform lift/down operation, an advance/return mechanism allowing the feed bars to perform advance/return operation, each servomotor connected to each mechanism and driving each mechanism, and a conveyance pitch variable means making the conveyance pitches of the works variable by controlling the servomotor driving the advance/return mechanism.

Description

Many press conveyers
Technical field
The present invention relates to be used for constituting a plurality of press conveyers of many press groups by interconnective synchronous operated many press.
Background technology
Usually, when utilizing press that a workpiece is carried out the multiple operation pressure processing, adopt many press of arranged type tandem configuration, workpiece is transported to described many press successively carries out method for processing.In this case and since when the Working position of workpiece not simultaneously, must utilize another metal pattern, so, adopt platform number a press that each different metal mould be housed corresponding side by side with working position.In addition, configuration utilizes transfer robot to carry out the carrying of the workpiece between each press and vacant as vacant of workpiece relay point between individual press.
But, in this mode of utilizing transfer robot carrying workpiece, must strengthen the interval between the press that adjoins each other, exist the problem of the processing that is not suitable for big parts.In addition, in this mode, be difficult to make each press run-in synchronism, exist the problem that an operation all has to return to the so-called intermittent running of initial point at every turn.
On the other hand, in order to eliminate foregoing problems, adopt the transmission press mostly for the processing of big slightly parts.The structure of this transmission press is, utilizes conveyer that the workpiece that will carry out pressure processing automatically is transported to successively and is configured in a plurality of metal patterns place that respectively processes on the workbench and processes.Therefore, on aforementioned conveyer, whole zone along the carrying direction of workpiece is provided with the microscler feed bar with the manipulator of controlling workpiece, this feed bar is advanced return action and clamping and release action, and then carry out the action of rise and fall, carry out the carrying and the processing of workpiece expeditiously.
But, in the transmission press of this prior art, because the one or more processing workbench of configuration on a press, utilize a conveyer between the metal pattern of each processing workbench, to carry out the carrying of workpiece, so, needing the occasion of multiple operation processing, press is complicated and maximize, and exists the problem that the cost of each press sharply increases.
In addition, in the transmission press of prior art, although say the workpiece that to process multiple operation, can not process the above process number of processing workbench of regulation, the size of a metal pattern, shape also has certain restriction, exist predefined size and shape metal pattern and can only with the corresponding problem of condition within the restriction of workpiece.For example, the casing of nearest electronic equipment etc., machining shape, process number vary, and the corresponding situation of processing workbench of the transmission press that can not coincide with shape is a lot.In addition, also wish to be suitable for the machining shape of workpiece, weight and size can change rotating speed, the speed of press arbitrarily continuously, are suitable for the fastest running of the tracking limit of conveyer.
Summary of the invention
The present invention In view of the foregoing, its objective is provides a kind of maximization that can not cause press, can continuous high speed processing, and can freely change many press conveyers of the carrying spacing of workpiece.
That is, in the present invention, change the design of structure of the press of prior art audaciously, manufacturing procedure according to workpiece makes press become the fluid-tight engagement body of many (4~8), whereby, makes the approaching in abutting connection with distance of press, shorten and accelerate the transmission amount of feeding of workpiece, compared with prior art, can transmit with very high speed with a pair of connecting gear, and, make the shape of workpiece, size, process number has the free degree, especially improves working (machining) efficiency.
For arriving aforementioned purpose, according to many press conveyers of the present invention, be many press conveyers that are used for by mutually closely connecting a plurality of press groups that synchronous operated many press constitute, it is characterized by,
Comprise: a pair of feed bar of a plurality of manipulators of have the both sides that are configured in the workpiece handling direction, controlling this workpiece; Make this feed bar clamp/unclamp the clamping/tripping-gear of action; Make aforementioned feed bar carry out the rise/fall mechanism of rise/fall action; Make the forward/backward mechanism of aforementioned feed bar forward/backward action; Be connected in described each mechanism and drive each servo motor of each mechanism; Can change the carrying gap variable mechanism of workpiece handling spacing by the servo motor of the aforementioned forward/backward of control driving mechanism
Aforementioned many press are driven by independent motors respectively, and by belt wheel is set respectively on the output shaft of each motor, the timing belt of reeling between these belt wheels makes each press run-in synchronism.
According to the present invention, tight mutually connection of many press synchronized them running, and, because the shared conveyer of described many press, so, do not exist because of the press problem that the cost that causes increases that maximizes, and, the run-in synchronism of each press becomes and is more prone to, and a plurality of metal patterns that workpiece is transported in many press successively automatically can be processed, and can carry out the carrying and the processing of workpiece expeditiously.In addition, be configured in a pair of feed bar of the both sides of workpiece handling direction, can clamp/unclamp action by servo motor driven, the three-dimensional motion of rising/down maneuver and forward-reverse action, so, utilizing press to add man-hour, the side that the manipulator that is installed on the feed bar can be kept out of the way the workpiece Working position.Thereby, need not intermittent running that press is stopped, can continuously and carry out the processing and the carrying of workpiece at high speed.And then, owing to can utilize the carrying spacing of carrying gap variable institution freedom ground change workpiece, so, two processing workbench more than the position can be set on a press, can bring into play the function of press to greatest extent, to reach the high efficiency of processing.Like this, needn't be as the feeding that utilizes transfer robot of the prior art to carry out, switch clutch of the every rotation of press makes it to stop, even under the state that press is turned round continuously, also can realize transmitting at a high speed.
In the present invention, preferably, aforementioned many press utilizations independent motors respectively drive, and, belt wheel is set respectively on the output shaft of each motor, by the timing belt of between these belt wheels, reeling, make each press run-in synchronism.Like this, can be with fairly simple many press of mechanism's run-in synchronism.
Preferably, utilize common frequency converter (inverter) variable frequency power supply, the motor of aforementioned each press of drive is carried out the control of continuously variable speed.Whereby, corresponding to size, the weight of workpiece, shape, and adapt with the conveyer that is in the tracking velocity limit can be with the fastest travel speed many press that turn round expeditiously.
Many press conveyers of the present invention are many press conveyers that are used for by mutually closely connecting a plurality of press groups that synchronous operated many press constitute, it is characterized by,
Comprise: have the both sides that are configured in the workpiece handling direction, control a pair of feed bar of a plurality of manipulators of this workpiece, make this feed bar clamp/unclamp the clamping/tripping-gear of action, aforementioned feed bar is risen/rising/following descending mechanism of down maneuver, make the forward/backward mechanism of aforementioned feed bar forward/backward action, be connected in described each mechanism and drive each servo motor of each mechanism, can change the carrying gap variable mechanism of workpiece handling spacing by the servo motor of the aforementioned forward/backward of control driving mechanism, be arranged on the main shaft of at least one press in aforementioned many, detect the anglec of rotation testing agency of the anglec of rotation of this main shaft, control the synchronous synchronizing control of action that aforementioned each servo motor makes aforementioned press and aforementioned feed bar by detected value according to this anglec of rotation testing agency.Whereby, can realize the run-in synchronism of action of the feed bar of the action of many press and conveyer easily.
The simple declaration of accompanying drawing
Fig. 1, be the front view that comprises according to the pressure processing system of many press conveyers of a kind of form of implementation of the present invention.
Fig. 2, be the right side view of the pressure processing system of this form of implementation.
Fig. 3, being the diagram of detailed structure of expression conveyer, is the front view (a) and the B-B line profile (b) thereof of forward/backward mechanism.
Fig. 4, being the diagram of detailed structure of expression conveyer, is the profile of rising/following descending mechanism and clamping/tripping-gear.
Fig. 5, be the key diagram (b) of the motor pattern of the vertical view (a) of feed bar and feed bar.
Fig. 6, be the control block diagram of the pressure processing system of this form of implementation.
The optimised form that carries out an invention
Below, with reference to the concrete form of implementation of description of drawings according to many press conveyers of the present invention.
Expression comprises the front view according to the pressure processing system of many press conveyers of a kind of form of implementation of the present invention among Fig. 1, the right side view of the same system of expression among Fig. 2.
The structure of the pressure processing system of this form of implementation is that 4 press 1a, 1b, 1c, the configurations of 1d tandem closely connect mutually, and dispose conveyer 2 along the workpiece handling direction among these press 1a~1d (direction of arrow A).
Utilization is configured in fixture 3,3 on the upper and lower between the frame of these press with the press 1a, the 1b that adjoin each other; 1b, 1c; Connect between 1c, the 1d, aforementioned 4 press 1a~1d are integrated.Here, aforementioned fixation device 3 is the fastening structure that is made of bolt and nut basically, and configuration bearing etc. between bolt and frame makes the combination that has certain play between the frame of adjacency.
Each press 1a~1d has the slide plate 4 that is configured in top, and with the backing plate 5 of this sliding part subtend configuration, lifting drives the drive unit of aforementioned slide plate 4, on slide plate 4, install metal pattern, metal pattern under installing on the backing plate 5 by the elevating movement of slide plate 4, carries out pressure processing to workpiece.
Each press 1a~1d is driven by independent motors 6 respectively.On the output shaft (main shaft) 7 of this motor 6 belt wheel 8 is set, coiling timing belt 10 between this belt wheel 8 and flywheel 9 passes to flywheel 9 with the driving force of motor.In addition, dress clutch brake in the flywheel 9, and be connected on the not shown crank axle that drives aforementioned slide plate 4.
In addition, on each press 1a~1d, the belt wheel 11 that press that driven in synchronism adjoins each other is used is set, coiling timing belt 12 between this belt wheel 11 and aforementioned belt wheel 8, and, between each belt wheel 11,11 of the press that adjoins each other, coiling timing belt 13.
Here,, adopt the variable frequency induction conductivity,, can freely control its speed by this motor 6 of VFC as aforementioned each motor 6.Like this, can carry out synchronous fully, the running continuously of 4 press 1a~1d, and also can freely control its speed.
Below, illustrate in abutting connection with the detailed structure that is configured in the conveyer 2 of this form of implementation on aforementioned press 1a~1d with reference to Fig. 3~Fig. 5.
The conveyer 2 of this form of implementation, comprise: (20a~20h) (with reference to Fig. 5 (a)) is configured in a pair of feed bar 21 about the workpiece handling direction to have a plurality of (in this form of implementation the being 8 pairs) manipulator 20 of controlling workpiece W, 21, make this feed bar 21,21 clamp/unclamp the clamping/tripping-gear 22 (with reference to Fig. 4) of action, make aforementioned feed bar 21,21 rise/rising/following descending mechanism 23 (with reference to Fig. 4) of down maneuver, make aforementioned feed bar 21,21 carry out the forward/backward mechanism 24 (with reference to Fig. 3) of forward/backward action, these each mechanisms are coupled together and drive each servo motor 25 of each mechanism, 26,27, can make each manipulator 20a~20h carry out three-dimensional transmission action.
As shown in Figure 1, aforementioned clamped/tripping-gear 22 and rising/following descending mechanism 23, front and back respectively are provided with a pair of, and they are positioned at the below of feed bar 21,21, and are supported on the supporting station 28,29 of the entrance side that is configured in 4 press 1a~1d respectively and outlet side.On the other hand, aforementioned forward/backward mechanism 24 is below the frame support bracket 30 that the mode with the outlet side that reaches 4 press 1a~1d that is supported in is provided with.
Here, as shown in Figure 3, aforementioned forward/backward mechanism 24, comprise: be bearing in first casing 31 on the aforementioned frame support bracket 30, via the ballscrew shaft (not shown) of bearing swivel bearing on this first casing 31, the ball nut member (not shown) of threaded engagement to this ballscrew shaft is fixed on the slide block 32 on this ball nut member, and, be connected to the servo motor 27 on the aforementioned ballscrew shaft.Like this, when servo motor 27 rotatings, via ballscrew shaft and ball nut member, slide block 32 along first casing 31 on directions X, between solid line position (retracted position) and chain-dotted line position (progressive position), move back and forth, in other words, feed bar 21,21 carries out the forward/backward action.
Below aforementioned slide block 32, along Y direction (width of press) extension sliding guide piece 32a is set, the carrier 33,33 of pair of right and left feed bar can move freely along this sliding guide piece 32a.In addition,, extend along the Z direction sliding guide piece 33a is set, keep the feed bar retention tab 34 of the leading section of feed bar 21 to move freely along this 33a that slides in the back of the carrier 33 of each feed bar.Like this, because the carrier 33 of feed bar can move freely with respect to slide block 32 along the Y direction, and, feed bar retention tab 34 can move freely along the carrier 33 of Z direction with respect to feed bar, so, even because of the action feed bar 21,21 of the described clamping/tripping-gear 22 in back and rising, elevating mechanism 23 moves along Y direction and Z direction, also can feed bar 21 be moved along directions X by forward/backward mechanism 24.
Secondly, as shown in Figure 4, aforementioned rising/following descending mechanism 23, comprise: be bearing in second casing 35 on the supporting station 28,29, by the ballscrew shaft 37 of bearing 36,36 swivel bearings on this second casing 35, the a pair of ball nut member 38,38 of threaded engagement to this ballscrew shaft 37 is fixed on the slide block 39,39 on this ball nut member 38,38, is connected to the servo motor 26 on the aforementioned ballscrew shaft 37.Here, in aforementioned ballscrew shaft 37, the lead screw shaft 37a of left and right-hand lead screw shaft 37b are reverse threads among Fig. 4, when servo motor 26 rotatings, by ballscrew shaft 37 and ball nut member 38,38, about each slide block 39,39 along second casing 35 on the Y direction with mutually approaching, away from mode move back and forth.
The 3rd casing 40 is bearing in with can move freely the top of aforementioned second casing 35 along Z direction (above-below direction) with respect to this second casing 35, and the bottom of the 3rd casing 35 is by the connecting rod 41,41 of each slide block 39,39 of aforementioned second casing 35 and Ha font configuration and sell 42,43 and be connected.Like this, approaching mutually when free slide block 39,39 along the Y direction, away from the time, the 3rd casing 40 keeps the depth of parallelism with second casing 35 unchangeably along the lifting of Z direction.
In addition, aforementioned clamped/tripping-gear 22, comprise: be bearing in the 3rd casing 40 on aforementioned second casing 35, by the ballscrew shaft 45 of bearing 44,44 swivel bearings on the 3rd casing 40, the a pair of ball nut member 46,46 of threaded engagement to this ballscrew shaft 45, be fixed to the slide block 47,47 on this ball nut member 46,46, be connected to the servo motor 25 on the aforementioned ballscrew shaft 45.Here, in aforementioned ballscrew shaft 45, the lead screw shaft 45a of left and right-hand lead screw shaft 45b are reverse threads among Fig. 4, when servo motor 25 rotatings, by ballscrew shaft 35 and ball nut member 46,46, about each slide block 47,47 along the 3rd casing 40 on the Y direction with mutually approaching, away from mode move back and forth.
Feed bar 21 is fixed on aforementioned each slide block 47, as previously described, each slide block 47,47 is approaching mutually along the Y direction, away from, manipulator 20 (20a~20h) also so approaching mutually, away from, whereby, carry out the clamping of workpiece W and unclamp action.In addition, in this form of implementation, manipulator 20 (20a~20h) be made into can be formed at workpiece W upper flange portion below keep the shape of this workpiece W, but in addition, it also can be the manipulator that utilizes magnetic force or vacuum attraction gravitational attraction workpiece W type, and, also can be manipulator from sandwich workpiece W type.
The control block diagram of the pressure processing system of this form of implementation of expression among Fig. 6.
This control system comprises: the press controller 50 of 4 press 1a~1d of control, the feed arrangement controller 51 of control conveyer 2, utilization is controlled the rotation of its output shaft 7 (7a, 7b, 7c, 7d) from each motor 6 of signal controlling (6a, 6b, 6c, 6d) of press controller 50.In addition, the encoder (pressure angle detector) 52 of the anglec of rotation that detects this output shaft 7 is set, according to the detected value of this encoder 52, utilize feed arrangement controller 51 to control each servo motor 25,26,27 via each servo amplifier 53 (53a, 53b, 53c, 53d).Whereby, synchronously carry out the clamping of the feed bar 1 of conveyer 2/unclamp action, rising/down maneuver, forward/backward action with the action of press 1a~1d.In order to carry out this control, aforementioned feed arrangement controller 51 comprises: the central processing unit of the program that puts rules into practice (CPU) 51a, private memory (ROM) 51b of this program is read in storage, but as carrying out the necessary working storage of this program and as write memory (RAM) 51c of various registers, and, also comprise: be connected to the output port 51d on aforementioned each servo amplifier 53 (53a, 53b, 53c), be connected to the input port 51e on guidance panel 54 and the encoder 52.In addition, encoder 52 in this form of implementation and feed arrangement controller 51 etc. are equivalent to the synchronizing control among the present invention.
Below, the carrying form of utilizing the workpiece W that feed bar 21,21 carries out is described with reference to Fig. 5 (b).
At first, feed bar 21,21 is by returning action, under the state of retracted position a standby, when servo sensible 5 are driven, feed bar 21,21 moves to clamped position b along Y direction (proximal direction), with the manipulator 20 that is installed on this feed bar 21,21 workpiece W is clamped.Secondly, by driving servo motor 26, feed bar 21,21 moves to lifting position c along Z direction (top), with the manipulator 20 that is installed on this feed bar 21,21 workpiece W is lifted.Then, by driving servo motor 27, feed bar 21,21 moves to progressive position along directions X (direction of advance), workpiece W is transported to the position of next metal pattern.
Then, by driving servo motor 26, feed bar 21,21 moves to down position e along Z direction (below), workpiece W is supplied to next metal pattern, then, by driving servo motor 25, feed bar 21,21 moves to released position f along Y direction (departure direction), keeps out of the way from metal pattern.Here, press slide plate 4 descends and rises, and carries out the processing of workpiece W.During this period, by driving servo motor 27, feed bar 21,21 is got back to retracted position a along directions X (direction of retreat) as returning action, finishes a circulation.
In addition, aforesaid explanation, it is the explanation of carrying out about the carrying form of a workpiece W, but in this form of implementation, shown in Fig. 5 (a), about feed bar 21,21 8 couples of manipulator 20a~20h are installed, the clamping of aforementioned feed bar 21,21, rise, advance, each action of descend, unclamping and returning is carried out simultaneously with respect to whole manipulator 20a~20h.Thereby, after each workpiece W is carried out required processing together by each press 1a~1d, be sent to next processing workbench or drain position together by each manipulator 20a~20h.
In this case, because when unclamping of feed bar 21,21 moved and return action, manipulator 20a~20h keeps out of the way the position, side of not disturbing with the extruding action of slide plate 4, so, the intermittent running that needn't slide plate 4 be stopped can continuously and to carry out the processing action of each press 1a~1d and the workpiece handling action of feed bar 21,21 at high speed.
In addition, in this form of implementation, shown in Fig. 5 (a), with respect to a press processing workbench at two positions is set, 4 press can amount to the processing workbench that 8 positions are set.Like this, by the rotating speed of control servo motor 27, can utilize the feed arrangement controller 51 that comprises carrying gap variable mechanism freely to change the stroke (carrying spacing) of the forward/backward action of feed bar 21,21.Thereby the processing workbench number of each press can be a position, also can be 3 more than the position.Like this, pressure processing system according to this form of implementation, because many press are interconnected run-in synchronism, and, these press and conveyer are carried out Synchronization Control, so, needn't cause the maximization of press, can carry out continuous high speed processing, and can freely change the carrying spacing of workpiece, have the function of bringing into play press to greatest extent and the excellent effect that improves working (machining) efficiency.

Claims (3)

1. many press conveyers are many press conveyers that are used for by closely connecting a plurality of press groups that synchronous operated many press constitute mutually, it is characterized by,
Comprise: a pair of feed bar of a plurality of manipulators of have the both sides that are configured in the workpiece handling direction, controlling this workpiece; Make this feed bar clamp/unclamp the clamping/tripping-gear of action; Make aforementioned feed bar carry out the rise/fall mechanism of rise/fall action; Make the forward/backward mechanism of aforementioned feed bar forward/backward action; Be connected in described each mechanism and drive each servo motor of each mechanism; Can change the carrying gap variable mechanism of workpiece handling spacing by the servo motor of the aforementioned forward/backward of control driving mechanism
Aforementioned many press are driven by independent motors respectively, and by belt wheel is set respectively on the output shaft of each motor, the timing belt of reeling between these belt wheels makes each press run-in synchronism.
2. many press conveyers as claimed in claim 1 utilize common frequency converter variable frequency power supply, the motor of aforementioned each press of drive are carried out the control of continuously variable speed.
3. many press conveyers are many press conveyers that are used for by closely connecting a plurality of press groups that synchronous operated many press constitute mutually, it is characterized by,
Comprise: have the both sides that are configured in the workpiece handling direction, control a pair of feed bar of a plurality of manipulators of this workpiece, make this feed bar clamp/unclamp the clamping/tripping-gear of action, aforementioned feed bar is risen/rising/following descending mechanism of down maneuver, make the forward/backward mechanism of aforementioned feed bar forward/backward action, be connected in described each mechanism and drive each servo motor of each mechanism, can change the carrying gap variable mechanism of workpiece handling spacing by the servo motor of the aforementioned forward/backward of control driving mechanism, be arranged on the main shaft of at least one press in aforementioned many, detect the anglec of rotation testing agency of the anglec of rotation of this main shaft, control the synchronous synchronizing control of action that aforementioned each servo motor makes aforementioned press and aforementioned feed bar by detected value according to this anglec of rotation testing agency.
CNB031540767A 2002-08-15 2003-08-15 Multipress transmitting device Expired - Fee Related CN100387422C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP236751/02 2002-08-15
JP236751/2002 2002-08-15
JP2002236751A JP2004074209A (en) 2002-08-15 2002-08-15 Multiple press transfer apparatus

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CN1495015A CN1495015A (en) 2004-05-12
CN100387422C true CN100387422C (en) 2008-05-14

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JP5019250B2 (en) * 2006-11-30 2012-09-05 株式会社Ihi Servo press equipment and control method
JP2008260034A (en) * 2007-04-11 2008-10-30 Ihi Corp Pressing machine, and method for controlling the same
DE102009051939A1 (en) * 2009-11-04 2011-05-05 Dieffenbacher Gmbh + Co. Kg Press with a directly driven crank mechanism, press line of such presses and a method for producing a press with at least one direct drive.
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JPH09239269A (en) * 1996-03-08 1997-09-16 Teika Corp Production of anatase type fine granular titanium oxide
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