CN100386590C - production method of PE weftless fabric bullet-proof jacket - Google Patents
production method of PE weftless fabric bullet-proof jacket Download PDFInfo
- Publication number
- CN100386590C CN100386590C CNB031091202A CN03109120A CN100386590C CN 100386590 C CN100386590 C CN 100386590C CN B031091202 A CNB031091202 A CN B031091202A CN 03109120 A CN03109120 A CN 03109120A CN 100386590 C CN100386590 C CN 100386590C
- Authority
- CN
- China
- Prior art keywords
- fabrics
- latitude cloth
- unidirectional
- weftless
- composite
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000004744 fabric Substances 0.000 title claims abstract description 52
- 238000004519 manufacturing process Methods 0.000 title abstract description 8
- 239000000835 fiber Substances 0.000 claims abstract description 23
- 239000004698 Polyethylene Substances 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 8
- 229920006231 aramid fiber Polymers 0.000 claims abstract description 5
- 239000004677 Nylon Substances 0.000 claims abstract description 4
- 229920001778 nylon Polymers 0.000 claims abstract description 4
- 150000001875 compounds Chemical class 0.000 claims description 14
- 238000012856 packing Methods 0.000 claims description 6
- 238000002360 preparation method Methods 0.000 claims description 4
- 229920000785 ultra high molecular weight polyethylene Polymers 0.000 claims description 4
- 239000002131 composite material Substances 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 6
- -1 polyethylene Polymers 0.000 abstract description 3
- 229920000573 polyethylene Polymers 0.000 abstract description 3
- 230000003139 buffering effect Effects 0.000 abstract 3
- 239000010410 layer Substances 0.000 abstract 3
- 239000011241 protective layer Substances 0.000 abstract 2
- 239000010408 film Substances 0.000 description 5
- 239000003292 glue Substances 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 229920006262 high density polyethylene film Polymers 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000004834 spray adhesive Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
The present invention relates to a method for manufacturing a bulletproof garment made of PE weftless fabrics. Composite weftless fabrics are used as base materials. The present invention is characterized in that the bulletproof garment comprises a front piece and a back piece, and the front piece and the back piece are regularly stacked and are sewed together to be loaded into an inner lining bag so as to be made into a soft protective layer, wherein the front piece and the back piece respectively have 40 to 48 layers; a buffering layer is made of foamed rubber sponge or other buffering materials; the buffering layer and the soft protective layer are together put into a jacket made of camouflage fabrics; the front piece is connected with the back piece by braces, and both sides of the front piece and the back piece are connected by nylon buckles. Composite weftless fabrics with high performance formed by orthogonally combining unidirectional weftless fabrics of polyethylene fibers with high strength and high modulus can be used in the bulletproof garment, wherein the composite weftless fabrics can be composite weftless fabrics with high performance formed by orthogonally combining aramid fiber unidirectional weftless fabrics, or can be composite weftless fabrics with high performance formed by orthogonally combining unidirectional weftless fabrics of polyethylene fibers with high strength and high modulus and aramid fiber unidirectional weftless fabrics.
Description
Technical field:
The present invention relates to the production method of the PE composite welfless cloth flak jackets of a kind of high strength, high-modulus, what relate to is physics preparation method and the shellproof product applied technical field that protects that composite fibre does not have latitude cloth.
Background technology:
General no latitude cloth, major part is used for industry, in industries such as chemistry, environmental protection because the restriction of its low performance, be applied in shellproof protect in the product still rare.
At present, having a kind of is to be shop, the whole footpath silk impregnation streamline of representative with the U.S., dutch company, the product of making is by four layers of fiber pairwise orthogonal compound " UD " cloth, this method have shop silk evenly, an advantage of high production efficiency, have also that equipment has high input, a complex process, the loaded down with trivial details shortcoming of operation.The flak jackets of basic material making also has a lot of defectives thus.
Summary of the invention:
Purpose of the present invention is to provide the PE composite fibre of a kind of high strength, high-modulus not have the production method of latitude cloth flak jackets.
Technical scheme of the present invention is as follows:
A kind of production method of high-performance composite no-weft PE fiber cloth flak jackets, at first the PE fiber is layered on the HDPE film equably, make to bond securely between fiber and film, fiber and fiber and get up into unidirectional no latitude cloth by spraying thermoplasticity high-ductility glue, unidirectional no latitude cloth quadrature is stacked be hot pressed into compound no latitude cloth then.
Make base material with the compound no latitude cloth that said method is made, be applied in the flak jackets aspect:
Flak jackets is by each 40-48 layer of front and back sheet, after stacking neatly, make soft system overcoat in the liner bag of packing into stitched together, cushion is made by bipeltate sponge or other padded coaming, with cushion with the soft system overcoat colour camoufague cloth overcoat of packing into, before and after sheet 5 be connected by helping to shoulder heavy thing, both sides link to each other with nylon buckles.
The compound no latitude cloth that can use the quadrature between the unidirectional no latitude cloth of high-strength high-modulus polyethylene fiber to be composited in the flak jackets, can be the compound no latitude cloth that the quadrature between the unidirectional no latitude cloth of aramid fiber is composited, also can be the compound no latitude cloth of high-performance that the quadrature between unidirectional no latitude cloth of high-strength high-modulus polyethylene fiber and the unidirectional no latitude cloth of aramid fiber is composited.
The no latitude cloth made from this law is the fine and close thing of a kind of white, soft, good bandability, flex life is long, in light weight, insensitive to moisture, with this no latitude cloth (" UD ") more than 40 layers quadrature stack or be hot pressed into sheet material, can be made into the bulletproof anti-puncturing clothing, lightweight bulletproof helmet, the alert shield of using, bulletproof car, the armour of light tank and dual-purpose panzer, product thickness is from 7.5mm-90mm, can prevent effectively that other bullets of various level are as 51 formula 7.62mm lead for retractable pencils of 54 pistols emission, steel core bullet (bullet speed 420-450m/s), 51 formula 7.61mm lead for retractable pencils of 79 mini-submachine guns emission, steel core bullet (bullet speed 505--520m/s), 56 formula rifle steel core bullets and armor-piercing bullet etc., the blunt effect of hindering is descended significantly after being subjected to attack, stopping power to the oblique fire bullet is better, and the ricochet phenomenon of hurting sb.'s feelings does not take place.This material can use separately, also can be compound with other material.
The specific embodiment:
With the density polyethylene film with high is matrix, the PE fiber is evenly distributed on film, and thermoplasticity high-ductility glue makes between fiber by spraying, bonding closely between fiber and film, unidirectional no latitude cloth, stack by quadrature then, be hot pressed into compound no latitude cloth " UD ".
The technological process of production is:
Shop HDPE film → PE fiber → shop silk → spray adhesive → dry moulding → section → unidirectional no latitude cloth;
Unidirectional no latitude cloth laterally-quadrature is compound → hot pressing → cooling forming → compound no latitude cloth (" UD ").
Determine the roller girth, determine no latitude cloth surface density and determine gel content according to user's needs.
Adhesive is selected in requirement according to different product for use: thermoplastic resin (EVA, fourth receive glue, butadiene-styrene rubber, PVB, PVA, EEA, SBS, SIS, TRR etc.) and solvent (industrial naptha, anhydrous industrial alcohol, toluene, acetone, cyclohexane etc.) are mixed with the high viscosity glue that concentration is 5-20%.
At the HDPE film of 2 of roller upper berth one decks, fiber is fixed on the roller after by deflector roll.Behind the starter motor, start wrapping machine by the adjusting gearbox and begin to twine.In winding process, it is constant that fiber tension keeps.When fiber was layered on the roller equably, glue also was sprayed at fiber and film surface by spray gun, stopped to twine when fiber is wound to suitable width, closed wrapping machine, will not have latitude cloth and cut off after drying 5-20 minute, promptly obtained unidirectional no latitude cloth.
Unidirectional no latitude cloth is cut into required size, per two layers of 90 ° of quadrature stack, putting into the special-purpose liquid that is warming up to 110-125 ℃ takes by force on the machine hot-die plate, add 16Mpa pressure, constant temperature and pressure kept 5-15 minute down, closed heating system then, started cooling system, under constant voltage, hot plate is cooled to below 70 ℃ and can opens hot plate, be able to compound no latitude cloth " UD ".
Preparation PE flak jackets:
Flak jackets is by each 45-48 layer of front and back sheet, after stacking neatly, make soft system overcoat in the liner bag of packing into stitched together, cushion is made by bipeltate sponge or other padded coaming, with cushion with the soft system overcoat camouflage fatigue overcoat of packing into, the front and back sheet is connected by helping to shoulder heavy thing, and both sides link to each other with nylon buckles.The compound no latitude cloth that uses the quadrature between the unidirectional no latitude cloth of high-strength high-modulus polyethylene fiber to be composited.
Claims (2)
1. a PE does not have the preparation method of latitude cloth flak jackets, be to make base material with compound no latitude cloth, it is characterized in that: flak jackets is by each 40-48 layer of front and back sheet, after stacking neatly, make soft system overcoat in the liner bag of packing into stitched together, cushion is made by padded coaming, with cushion with the soft system overcoat colour camoufague cloth overcoat of packing into, before and after sheet 5 be connected by helping to shoulder heavy thing, both sides link to each other with nylon buckles, are the compound no latitude cloth that the quadrature between unidirectional no latitude cloth of high-strength high-modulus polyethylene fiber and the unidirectional no latitude cloth of aramid fiber is composited in the flak jackets.
2. PE according to claim 1 does not have the preparation method of latitude cloth flak jackets, it is characterized in that: described padded coaming is the bipeltate sponge.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB001098594A CN1133768C (en) | 2000-07-13 | 2000-07-13 | Making process, production equipment and application of high-performance composite no-weft PE fiber cloth |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB001098594A Division CN1133768C (en) | 2000-07-13 | 2000-07-13 | Making process, production equipment and application of high-performance composite no-weft PE fiber cloth |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1515868A CN1515868A (en) | 2004-07-28 |
| CN100386590C true CN100386590C (en) | 2008-05-07 |
Family
ID=4579910
Family Applications (3)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB001098594A Expired - Fee Related CN1133768C (en) | 2000-07-13 | 2000-07-13 | Making process, production equipment and application of high-performance composite no-weft PE fiber cloth |
| CNB031091199A Expired - Lifetime CN100360889C (en) | 2000-07-13 | 2000-07-13 | Production method of PE weftless bullet-proof helmet |
| CNB031091202A Expired - Lifetime CN100386590C (en) | 2000-07-13 | 2000-07-13 | production method of PE weftless fabric bullet-proof jacket |
Family Applications Before (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB001098594A Expired - Fee Related CN1133768C (en) | 2000-07-13 | 2000-07-13 | Making process, production equipment and application of high-performance composite no-weft PE fiber cloth |
| CNB031091199A Expired - Lifetime CN100360889C (en) | 2000-07-13 | 2000-07-13 | Production method of PE weftless bullet-proof helmet |
Country Status (1)
| Country | Link |
|---|---|
| CN (3) | CN1133768C (en) |
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| CN101082182B (en) * | 2007-06-29 | 2010-05-19 | 东华大学 | Preparation of shell micro-powder reinforced super-high molecular weight polyethylene fibre composite non woven cloth |
| CN101629794B (en) * | 2008-07-17 | 2013-01-02 | 宁波荣溢化纤科技有限公司 | Method for preparing bulletproof formed part |
| CN101749984A (en) * | 2009-11-03 | 2010-06-23 | 湖南中泰特种装备有限责任公司 | Method for producing anti-fragmentation helmet from high-strength and high-modulus polyethylene laid fabric |
| CN102121172B (en) * | 2011-03-02 | 2013-01-02 | 张振民 | Non-woven cloth with front and back faces and fiber direction, preparation method thereof and corresponding bullet-proof product |
| CN102788530A (en) * | 2011-05-18 | 2012-11-21 | 上海斯瑞聚合体科技有限公司 | Flexible ballistic protective clothing |
| CN102788531A (en) * | 2011-05-18 | 2012-11-21 | 上海斯瑞聚合体科技有限公司 | Bulletproof stab-proof protective clothing |
| CN103054210A (en) * | 2011-10-22 | 2013-04-24 | 倪峻峰 | Bulletproof anti-stab vest |
| CN102501491B (en) * | 2011-11-23 | 2014-08-20 | 北京同益中特种纤维技术开发有限公司 | Polyethylene composite bulletproof plate and manufacturing method thereof |
| CN102529242B (en) * | 2011-12-16 | 2015-04-01 | 杨珍芬 | Preparation method of ultra-high molecular weight polyethylene unidirectional (UD) fabric |
| CN102529241B (en) * | 2011-12-16 | 2015-03-25 | 杨珍芬 | Preparation method of ultrahigh molecular weight polyethylene weftless fabrics |
| CN104228062A (en) * | 2013-06-20 | 2014-12-24 | 郑州中远防务材料有限公司 | Unidirectional fabric, non-woven fabric, preparation methods of fabrics and non-woven fabric product |
| CN103554679B (en) * | 2013-10-10 | 2015-10-21 | 苏州兹安金属制品有限公司 | A kind of piddler of body of wall water proof and moisture permeable material for building |
| CN103615933B (en) * | 2013-11-27 | 2015-10-21 | 浙江帅孚安全科技股份有限公司 | A kind of police Intelligent safety helmet regulated with micro climate intelligent-induction |
| CN104097334B (en) * | 2014-06-18 | 2016-08-24 | 际华三五零二职业装有限公司 | A kind of bulletproof halmet automatic tile machine fetch and deliver tablet and to the cloth apparatus that collapses |
| CN104097330B (en) * | 2014-06-18 | 2016-08-24 | 际华三五零二职业装有限公司 | A kind of mould of bulletproof halmet automatic tile machine |
| CN104097331B (en) * | 2014-06-18 | 2016-08-24 | 际华三五零二职业装有限公司 | A kind of bulletproof halmet automatic tile machine |
| CN104567553B (en) * | 2014-12-25 | 2017-02-01 | 上海斯瑞科技有限公司 | Fireproof heat-resisting PE (polyurethane) composite bullet-proof plate and production method thereof |
| CN104999748B (en) * | 2015-06-02 | 2017-03-01 | 常熟市永利坚新材料有限公司 | A kind of manufacture method of the soft laminated cloth of shock resistance |
| CN105146802A (en) * | 2015-07-29 | 2015-12-16 | 许艺 | Garment capable of regulating and controlling temperature, automatically illuminating, positioning and preventing knifing |
| CN105241311A (en) * | 2015-09-29 | 2016-01-13 | 北京普凡防护科技有限公司 | Floating type armor plate and preparation method thereof |
| CN105651116A (en) * | 2016-01-22 | 2016-06-08 | 重庆盾之王实业有限公司 | Manufacturing technology for non-metal bulletproof helmet |
| CN106350943A (en) * | 2016-08-30 | 2017-01-25 | 江苏领瑞新材料科技有限公司 | Modified impact-resistant composite weftless cloth and manufacturing method thereof |
| CN108374163B (en) * | 2016-12-22 | 2020-03-17 | 中国航空制造技术研究院 | Preparation method of micro-lattice structure |
| CN106592111B (en) * | 2017-01-16 | 2018-12-04 | 宿迁圣力佳合体育用品有限公司 | Carbon fiber cloth weaving machine and its woven fabric method |
| CN106965516A (en) * | 2017-03-27 | 2017-07-21 | 上海斯瑞科技有限公司 | A kind of shellproof Compound Fabric and preparation method thereof |
| CN108611762A (en) * | 2018-06-21 | 2018-10-02 | 江苏安卡新材料科技有限公司 | A method of making hot-setting adhesive non-woven fabrics |
| CN110595283B (en) * | 2019-10-17 | 2022-04-19 | 上海联博安防器材股份有限公司 | Production process of bulletproof flashboard |
| CN110978718A (en) * | 2019-11-26 | 2020-04-10 | 湖南中泰特种装备有限责任公司 | Preparation method of PE bulletproof plate |
| CN111912292A (en) * | 2020-07-31 | 2020-11-10 | 西安方元明科技股份有限公司 | Bulletproof and composite structure integrated launch canister and preparation method thereof |
| CN114574127B (en) * | 2021-09-29 | 2023-11-28 | 江苏领瑞新材料科技有限公司 | Resin adhesive for bonding bulletproof plate and application thereof |
| CN113883965A (en) * | 2021-10-12 | 2022-01-04 | 江苏东润安全科技有限公司 | Bulletproof and fragment-proof soft protective layer and bulletproof garment |
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2000
- 2000-07-13 CN CNB001098594A patent/CN1133768C/en not_active Expired - Fee Related
- 2000-07-13 CN CNB031091199A patent/CN100360889C/en not_active Expired - Lifetime
- 2000-07-13 CN CNB031091202A patent/CN100386590C/en not_active Expired - Lifetime
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|---|---|---|---|---|
| US4774724A (en) * | 1986-10-20 | 1988-10-04 | Michael Sacks | Protective garments |
| US5552208A (en) * | 1993-10-29 | 1996-09-03 | Alliedsignal Inc. | High strength composite |
| US5970843A (en) * | 1997-05-12 | 1999-10-26 | Northtrop Grumman Corporation | Fiber reinforced ceramic matrix composite armor |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN100360889C (en) | 2008-01-09 |
| CN1515868A (en) | 2004-07-28 |
| CN1133768C (en) | 2004-01-07 |
| CN1278566A (en) | 2001-01-03 |
| CN1515869A (en) | 2004-07-28 |
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Owner name: NINGBO DACHENG NEW MATERIAL CO., LTD. Free format text: FORMER OWNER: CHEN CHENGSI Effective date: 20080725 |
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Effective date of registration: 20080725 Address after: Zhejiang Cixi Economic Development Zone Haitong Road (West) Dacheng new material Limited by Share Ltd Patentee after: Ningbo Dacheng Advanced Material Co., Ltd. Address before: Zhejiang city in Cixi Province Economic and Technological Development Zone hu Chong Road development new materials company into four Patentee before: Chen Chengsi |
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Address after: 315336 No.88 Binhai Third Road, Hangzhou Bay New Area, Ningbo City, Zhejiang Province (within Dasheng company) Patentee after: NINGBO DACHENG ADVANCED MATERIAL Co.,Ltd. Address before: 315300, Zhejiang Cixi Economic Development Zone Haitong Road (West) Dacheng new material Limited by Share Ltd Patentee before: NINGBO DACHENG ADVANCED MATERIAL Co.,Ltd. |
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