CN106592111B - Carbon fiber cloth weaving machine and its woven fabric method - Google Patents
Carbon fiber cloth weaving machine and its woven fabric method Download PDFInfo
- Publication number
- CN106592111B CN106592111B CN201710028572.4A CN201710028572A CN106592111B CN 106592111 B CN106592111 B CN 106592111B CN 201710028572 A CN201710028572 A CN 201710028572A CN 106592111 B CN106592111 B CN 106592111B
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- Prior art keywords
- cloth
- fine
- carbon fiber
- cloth beam
- rack
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- 239000004744 fabric Substances 0.000 title claims abstract description 195
- 229920000049 Carbon (fiber) Polymers 0.000 title claims abstract description 107
- 239000004917 carbon fiber Substances 0.000 title claims abstract description 107
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 title claims abstract description 107
- 238000009941 weaving Methods 0.000 title claims abstract description 21
- 238000000034 method Methods 0.000 title claims abstract description 20
- 239000002759 woven fabric Substances 0.000 title claims abstract description 14
- 230000005540 biological transmission Effects 0.000 claims abstract description 55
- 239000000835 fiber Substances 0.000 claims abstract description 48
- 229920005989 resin Polymers 0.000 claims abstract description 27
- 239000011347 resin Substances 0.000 claims abstract description 27
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 23
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 23
- 238000003860 storage Methods 0.000 claims abstract description 19
- 238000005096 rolling process Methods 0.000 claims abstract description 16
- 239000002904 solvent Substances 0.000 claims description 32
- 239000004593 Epoxy Substances 0.000 claims description 31
- 239000004568 cement Substances 0.000 claims description 29
- 229920001971 elastomer Polymers 0.000 claims description 29
- 238000003618 dip coating Methods 0.000 claims description 21
- 239000003822 epoxy resin Substances 0.000 claims description 20
- 229920000647 polyepoxide Polymers 0.000 claims description 20
- 239000002966 varnish Substances 0.000 claims description 17
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 9
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 claims description 9
- 238000004804 winding Methods 0.000 claims description 9
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 6
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 claims description 6
- 239000004820 Pressure-sensitive adhesive Substances 0.000 claims description 3
- 238000007774 anilox coating Methods 0.000 claims description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 3
- 238000007598 dipping method Methods 0.000 claims description 3
- 235000019441 ethanol Nutrition 0.000 claims description 3
- 238000000605 extraction Methods 0.000 claims description 3
- 230000004907 flux Effects 0.000 claims description 3
- 239000004570 mortar (masonry) Substances 0.000 claims description 3
- 229910052760 oxygen Inorganic materials 0.000 claims description 3
- 239000001301 oxygen Substances 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 3
- 238000002386 leaching Methods 0.000 description 3
- 239000010426 asphalt Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000013011 mating Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 229920002545 silicone oil Polymers 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009954 braiding Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 229920006335 epoxy glue Polymers 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000009998 heat setting Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/002—Inorganic yarns or filaments
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/02—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of yarns or filaments
- D04H3/04—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of yarns or filaments in rectilinear paths, e.g. crossing at right angles
- D04H3/045—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of yarns or filaments in rectilinear paths, e.g. crossing at right angles for net manufacturing
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
- D04H3/12—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with filaments or yarns secured together by chemical or thermo-activatable bonding agents, e.g. adhesives, applied or incorporated in liquid or solid form
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Treatment Of Fiber Materials (AREA)
- Woven Fabrics (AREA)
Abstract
The present invention relates to a kind of carbon fiber cloth weaving machine and its woven fabric method, the present invention makes carbon cloth and is suitable for production carbon badminton racket, vehicle cup support, fishing rod, carbon fiber bicycle, carbon fiber tank tower, automobile decorative panel, vehicle doorn handle etc..Fine device, resin dip tank, the fine device of automatic row and cloth-rolling device are put including rack；Automatic row fine device is housed on front side of rack, fine device is put and is mounted on automatic row's fine device front end, rack rear portion is installed in the rack of batching roller arrangement side equipped with cloth-rolling device, transmission device for cloth roller；Automatic fibre device of arranging includes arranging fine workbench, the fine platform of mobile row, lead screw, feed screw nut, lead screw transmission motor, sliding bar and sliding block；Putting fine device includes putting fine frame, putting fine motor, fiber placing shaft, fiber storage tray and excessively fine disk；Cloth-rolling device includes two cloth beams, cloth beam mounting plate, support shaft, cloth beam positioning cylinder, cloth beam driving motor, cloth beam transmission shaft, transmission clutch, shift fork and shift fork pusher cylinder.
Description
Technical field
The present invention relates to a kind of carbon-fiber cloth machine and its woven fabric method, the present invention makes carbon cloth and is suitable for system
Make carbon badminton racket, vehicle cup support, fishing rod, carbon fiber bicycle, carbon fiber tank tower, automobile decorative panel, vehicle
Door knob etc..
Background technique
Existing carbon cloth is all to have carbon fiber warp thread and weft yarn, and warp loom weaves, and is wound after the completion of braiding
It is bundled, due to carbon fiber warp thread and weft yarn between the two only it is simple it is overlapping together with, during winding bundled, carbon fiber
Dimension warp thread and weft yarn are easy to happen mutual drift, so that the cloth specification influenced with a bundle of carbon cloth at different zones is different,
And then it influences to use.
Although there is a kind of carbon-fiber cloth machine (see CN201809546U), structure is complicated, including creel unit, the creel
Unit includes frame body, the multiple rows of rotator assembly being mounted on the frame body, the tooth on front side of each row's rotator assembly
Mouth, each to arrange comprising the rotor described in several on the rotator assembly, each rotor includes fixed installation
In the rack mandrel, be set on the mandrel and can be set on the roller of mandrel rotation, the tooth mouth
Several through-holes passed through for carbon fiber tram are equipped with, the axial line of each mandrel on rotor described in same row is mutually flat
It goes and is located in same level；Tension bracket unit, it includes dent, multiple jockey pulleys, and carbon fiber tram passes through described
It is bypassed after multiple a dents from the outer surface of multiple jockey pulleys after dent；Head is sent into the carbon fiber of head
Tram is woven into carbon cloth herein.
After the carbon fiber warp thread and carbon fiber weft yarns interact the carbon cloth of gravity treatment structure with weft yarn at warp thread, first
Processing is carried out shaping to the carbon cloth, sprays setting agent on cloth surface, polyurethane, spray setting agent must be under vacuum conditions
It carries out, the carbon cloth for being coated with setting agent carries out 60-150 DEG C of drying and heat setting in infrared-ray oven.Therefore production equipment is more,
Shared production site is big, and technics comparing is complicated, and manufacturing cost is high.
Summary of the invention
Object of the present invention is to provide a kind of carbon fiber cloth weaving machine and its woven fabric method, carbon fiber in view of the above shortcomings
Cloth loom includes that rack puts fine device, slot is washed in resin leaching, automatic row fine device, cloth-rolling device, and design is rationally, compact-sized,
Easy to operate, the dip-coating of row's winding has the carbon fiber yarn of epoxy resin rubber cement to form carbon fiber gauze on the strippable paper on cloth beam
Speed is fast, and work efficiency is high, high-quality.The carbon fiber gauze cross folding that two layers is soaked with epoxy rubber cement is flattened together, is placed on logical
Room temperature standing is put in the ventilative environment of ring, and epoxy solvent is made to volatilize, and epoxy resin rubber cement of the dip-coating on carbon fiber gauze is normal
Temperature is solidified togather, and room temperature standing, which is put, is made carbon cloth, and rationally, carbon cloth is for sanction for the design of woven fabric method and process
It cuts pre-shaped and prepares carbon fiber product, intensity is high,.
Carbon fiber cloth weaving machine and its woven fabric method adopt the following technical solutions to achieve:
Carbon fiber cloth weaving machine includes that rack puts fine device, resin dip tank, the fine device of automatic row and cloth-rolling device.Rack
Front side is equipped with the fine device of automatic row, puts fine device and is mounted on automatic row's fine device front end, rack rear portion is equipped with cloth-rolling device, volume
Cloth roller drive arrangement is installed in the rack of batching roller arrangement side, and cloth-rolling device batching is driven.
Automatic fibre device of arranging includes arranging fine workbench, the fine platform of mobile row, lead screw, feed screw nut, lead screw transmission motor, sliding
Bar and sliding block.It arranges fine workbench to be arranged on front side of rack, row's fine workbench top is equipped with movement and puts fine platform.
The fine workbench middle part of row is equipped with lead screw, lead screw transmission motor is mounted on row's fine workbench end, passes through shaft joint
It is connected with lead screw, is used for turn-screw, mobile fibre platform of arranging is driven to arrange fibre automatically.
It is separately installed with sliding bar in lead screw two sides, mobile fine platform lower part of arranging is equipped with feed screw nut and sliding block, lead screw spiral shell
Female to cooperate with lead screw, slide block set can make movement arrange fine platform and slide in lead screw transmission along sliding bar on sliding bar.
Putting fine device includes putting fine frame, putting fine motor, fiber placing shaft, fiber storage tray and excessively fine disk.
It is equipped in mobile row's fine platform front end and puts fine frame, put fine frame top and fiber placing shaft is installed, put fine motor and be mounted on
It puts on fine frame, fiber storage tray is housed on fiber placing shaft, excessively fine disk, which is mounted on, puts fine frame front end.Fine motor is put using servo motor, puts fibre
Motor drives fiber placing shaft, fiber storage disc spins by transmission belt, uniformly unreels carbon fiber yarn by fiber storage tray.
Resin dip tank is mounted on the fine platform of mobile row, and carbon fiber yarn dipping resin is housed in resin dip tank, is being set
More equal rubber-surfaced rolls are housed in rouge dip tank, keep carbon fiber yarn dip-coating uniform.
Cloth-rolling device includes two cloth beams, cloth beam mounting plate, support shaft, cloth beam positioning cylinder, cloth beam transmission
Motor, cloth beam transmission shaft, transmission clutch, shift fork and shift fork pusher cylinder.
The transmission clutch uses dental inlay block formula clutch, is made of half-clutch device one, half-clutch device two.It is half-clutch
Device one is the half-clutch device of slidingtype.
Two cloth beam both ends pass through bearing respectively and are mounted on cloth beam mounting plate, part in two pieces of cloth beam mounting plates
It is not fixed in support shaft, support shaft both ends are mounted on the rack by bearing, bearing block.
Cloth beam transmission shaft is mounted on the rack portion, and half is equipped on the spline of cloth beam transmission shaft front end from device one.Half from
Clutch one is pushed by shift fork, shift fork cylinder, and the half-clutch device two being fixedly mounted with batching roll end matches.
Cloth beam driving motor is mounted on bottom of the frame, and cloth beam driving motor drives cloth beam by belt pulley, belt
Transmission shaft, cloth beam transmission shaft drive cloth beam to wind carbon fiber yarn by transmission clutch, form cloth cover in winding up roller periphery.
Cloth beam positioning cylinder, cloth beam positioning cylinder front end dress are respectively provided on side frame outside two cloth beam mounting plates
There is fastening screw, pin hole is equipped on corresponding cloth beam mounting plate, handgrip bar is provided on cloth beam mounting plate, when
After row winds full carbon fiber yarn on cloth beam, in mating electrical control cabinet under PLC programmable controller control, put fine motor,
Cloth beam driving motor stops working, and shift fork cylinder pushes shift fork, and clutch abaculus is unclamped, resetted, and cloth beam positioning cylinder is multiple
Position, positioning pin is transferred to from location hole.Support shaft can be stirred by handgrip bar, rotated backward together with cloth beam, by rear portion
The cloth beam for not winding carbon cloth turns to frame front, and winding carbon fiber cloth cloth beam goes to rack rear portion, will volume from
Carbon cloth on shape paper is scratched with blade, is removed.
The mountable top paper cylinder in rack on front side of the cloth beam, top paper cylinder front end is equipped with top paper roller bearing, in cloth beam
Paper roller bearing is pushed up during batching to act against on the outside of cloth beam on strippable paper, prevents non-batching strippable paper from loosening from cloth beam.
It is provided with cutter groove on the cloth beam, is removed convenient for carbon fiber cloth is scratched strippable paper using blade.
The woven fabric method and step of carbon fiber cloth weaving machine is as follows
1, solvent epoxy varnish rubber cement is prepared:
Two doses of solvent epoxy varnish A, B and solvent are added in agitator by weight ratio, stirred evenly standby
With；
Solvent epoxy varnish A: solvent epoxy varnish B: weight of solvent part proportion is 17-18:0.5-2:8-9
The solvent epoxy varnish A selects YB5-35A.Solvent epoxy varnish B selects YPS-35
B.The solvent selects a kind of in (MEW) toluene, dimethylbenzene, ethyl alcohol or acetone, the liquid epoxy suitable for low molecular weight
Resin.
2, prepared epoxy resin rubber cement is contained in resin dip tank.
3, strippable paper is pasted on cloth beam excircle using Pressure sensitive adhesive tape.
4, the cloth beam for posting strippable paper is gone into mobile tier pole platform side, starts positioning cylinder, positioning cylinder drives fixed
Position pin insertion cloth beam mounting plate two sides positioning hole positioning, opens shift fork cylinder, shift fork push half-clutch device one with it is half-clutch
Device two is chimeric.
5, fine motor is put in starting, and fiber placing shaft, fiber storage tray is driven to put fibre, and the carbon fiber yarn extraction in fiber storage tray was passed through
Fine disk passes through resin dip tank, dip-coating flux type ring oxygen resin mortar, through anilox roller by the uniform dip-coating of epoxy resin rubber cement in carbon
On silvalin；The carbon fiber yarn is in shaped like narrow carbon fiber yarn band.
The carbon fiber yarn that dip-coating has epoxy resin rubber cement is drawn on the strippable paper of cloth beam periphery one end.
6, starting cloth beam driving motor drives cloth beam to wind carbon fiber yarn, while starting lead screw transmission motor, lead screw
Driving motor arranges fine platform by the way that lead screw transmission is mobile, automatic closely by carbon fiber yarn wound on batching forward in cloth beam periphery
On strippable paper on roller, limit switch is touched when around full carbon fiber yarn, reaching set stroke on cloth beam, by matched electrical
PLC programmable controller controls in control cabinet, stops cloth beam driving motor, puts fine motor, the operating of lead screw transmission motor.
7, shift fork pusher cylinder is opened, shift fork pushes half-clutch device one to reset, and leaves half-clutch device two, closes positioning gas
Cylinder, positioning pin are exited from the location hole of cloth beam mounting plate；Handgrip bar is stirred, rotation support shaft is coated with epoxy for being wound with
The cloth beam of the carbon fiber gauze of rubber cement turns on rear side of rack, using blade along the cutter groove graduation on cloth beam, will leave
Paper is removed from cloth beam together with carbon fiber gauze, is soaked with the carbon fiber gauze cross folding of epoxy rubber cement one for two layers
It rises and flattens, cross folding angle is 0-60 degree.
8, the carbon fiber gauze of epoxy resin rubber cement lies in rack the dip-coating of cross folding together in process 7
On, it is placed on room temperature standing in the ventilative environment of logical ring and puts, so that epoxy solvent is volatilized, asphalt mixtures modified by epoxy resin of the dip-coating on carbon fiber gauze
Together, room temperature standing is put-four days three days (72HR or more) is made carbon cloth to the normal temperature cure of rouge rubber cement.
Carbon cloth prepares carbon fiber product for cutting pre-shaped.
The strippable paper uses anti-sticking low, silicone oil paper.
Rationally, carbon fiber cloth weaving machine includes that rack puts fine device, tree for carbon fiber cloth weaving machine and its design of woven fabric method
Slot, automatic row fine device, cloth-rolling device are washed in rouge leaching, compact-sized, easy to operate, row's winding leaching on the strippable paper on cloth beam
The carbon fiber yarn formation carbon fiber gauze speed for being coated with epoxy resin rubber cement is fast, and work efficiency is high, high-quality.Epoxy glue is soaked with by two layers
The carbon fiber gauze cross folding of slurry flattens together, is placed on room temperature standing in the ventilative environment of logical ring and puts, makes epoxy solvent
Volatilization, together, room temperature standing, which is put, is made carbon fiber for epoxy resin rubber cement normal temperature cure of the dip-coating on carbon fiber gauze
Cloth, rationally, carbon cloth prepares carbon fiber product for cutting pre-shaped to the design of woven fabric method and process, and intensity is high,.
Detailed description of the invention
Below with reference to attached drawing, the invention will be further described:
Fig. 1 is carbon-fiber cloth machine structural schematic diagram.
Specific embodiment
Referring to attached drawing 1, carbon fiber cloth weaving machine includes that rack puts fine device, resin dip tank, automatic row fine device, batching
Device.Automatic row fine device is housed on front side of rack 1, fine device is put and is mounted on automatic row's fine device front end, 1 rear portion of rack is equipped with
Cloth-rolling device, transmission device for cloth roller are installed in batching roller arrangement side rack 1, and cloth-rolling device batching is driven.
Automatic fibre device of arranging includes arranging fine workbench 2, mobile row fine platform 3, lead screw 4, feed screw nut 5, lead screw transmission motor
6, sliding bar 7, sliding block 8.The fine setting of workbench 2 is arranged in 1 front side of rack, 2 top of the fine workbench of row is equipped with movement and puts fine platform 3.
It arranges and lead screw 4,2 end of the fine workbench of 6 row of being mounted on of lead screw transmission motor is installed in the middle part of fine workbench 2, pass through company
Axis device is connected with lead screw 4, is used for turn-screw 4, and driving the fine platform 3 of mobile row, row is fine automatically.
It is separately installed with sliding bar 7 in 4 two sides of lead screw, mobile 3 lower part of fine platform of arranging is equipped with feed screw nut 5 and sliding block 8, silk
Thick stick nut 5 and lead screw 4 cooperate, and sliding block 8 is sleeved on sliding bar 7, can make the fine platform 3 of mobile row in the transmission of lead screw 4 along cunning
Lever 7 slides.
Putting fine device includes putting fine frame 9, putting fine motor 10, fiber placing shaft 11, fiber storage tray 12 and excessively fine disk 13.
It is equipped in 2 front end of the mobile fine platform of row and puts fine frame 9, put fine 9 top of frame and fiber placing shaft 11 is installed, put fine motor 10
It is mounted on and puts on fine frame 9, fiber storage tray 12 is housed on fiber placing shaft 11, excessively fine disk 13, which is mounted on, puts fine 9 front end of frame.Fine motor 10 is put to adopt
With servo motor, puts fine motor 12 and drive fiber placing shaft 11, fiber storage tray 12 to rotate by transmission belt, uniformly unreeled by fiber storage tray 12
Carbon fiber yarn.
Resin dip tank 14 is mounted on the fine platform 3 of mobile row, and carbon fiber yarn dipping resin is housed in resin dip tank 14,
More equal rubber-surfaced rolls 15 are housed in resin dip tank, keep carbon fiber yarn dip-coating uniform.
Cloth-rolling device includes two cloth beams 18, cloth beam mounting plate 19, support shaft 20, cloth beam positioning cylinder 21, volume
Cloth rewinder roll driving motor 22, cloth beam transmission shaft 23, transmission clutch, shift fork 24 and shift fork pusher cylinder 25.
The transmission clutch uses dental inlay block formula clutch, is made of half-clutch device 1, half-clutch device 2 27.Half
Clutch 1 is the half-clutch device of slidingtype.
Two 18 both ends of cloth beam pass through bearing respectively and are mounted on cloth beam mounting plate 19, two pieces of cloth beam mounting plates 19
Middle part is fixed on respectively in support shaft 20, and 20 both ends of support shaft are mounted in rack 1 by bearing, bearing block.
Cloth beam transmission shaft 23 is mounted on 1 top of rack, and half is equipped on 23 front end spline of cloth beam transmission shaft from device one
26.Half-clutch device 1 is pushed by shift fork 24, shift fork cylinder 25,2 27 phase of half-clutch device being fixedly mounted with batching roll end
Cooperation.
Cloth beam driving motor 22 is mounted on 1 bottom of rack, and cloth beam driving motor 1 drives volume by belt pulley, belt
Cloth rewinder roll transmission shaft 23, cloth beam transmission shaft 23 drives cloth beam to wind carbon fiber yarn by transmission clutch, in winding up roller periphery shape
At cloth cover.
Cloth beam positioning cylinder 21, cloth beam positioning cylinder are respectively provided on the outer side frame 1 of two cloth beam mounting plate 19
21 front ends are equipped with fastening screw 28, pin hole are equipped on corresponding cloth beam mounting plate 19, on cloth beam mounting plate 19
It is provided with handgrip bar 29, after row winds full carbon fiber yarn on cloth beam 18, the PLC programmable control in mating electrical control cabinet 31
Under device control processed, fine motor 10 is put, cloth beam driving motor 22 stops working, the promotion shift fork 24 of shift fork cylinder 25, transmission clutch
Device abaculus is unclamped, is resetted, and cloth beam positioning cylinder 21 resets, and positioning pin 28 is transferred to from location hole.Handgrip bar can be passed through
29 stir support shaft 20, rotate backward together with cloth beam 18, rear portion is not wound carbon cloth cloth beam turn to rack 1 before
Portion, winding carbon fiber cloth cloth beam go to 1 rear portion of rack, and carbon cloth of the volume on strippable paper is scratched with blade, is removed.
The mountable top paper cylinder 16 in rack 1 on front side of the cloth beam, top 16 front end of paper cylinder are equipped with top paper roller bearing 17,
Paper roller bearing 17 is pushed up during cloth beam batching to act against on 18 outside strippable paper of cloth beam, prevents non-batching strippable paper from cloth beam
It is loosened on 18.
It is provided with cutter groove 30 on the cloth beam 18, is removed convenient for carbon fiber cloth is scratched strippable paper using blade.
The woven fabric method and step of carbon fiber cloth weaving machine is as follows
1, solvent epoxy varnish rubber cement is prepared:
Two doses of solvent epoxy varnish A, B and solvent are added in agitator by weight ratio, stirred evenly standby
With；
Solvent epoxy varnish A: solvent epoxy varnish B: weight of solvent part proportion is 17-18:0.5-2:8-9
The solvent epoxy varnish A selects YB5-35A.Solvent epoxy varnish B selects YPS-35
B.The solvent selects a kind of in (MEW) toluene, dimethylbenzene, ethyl alcohol or acetone, the liquid epoxy suitable for low molecular weight
Resin.
2, prepared epoxy resin rubber cement is contained in resin dip tank 14.
3, strippable paper is pasted on 18 excircle of cloth beam using Pressure sensitive adhesive tape.
4, the cloth beam 18 for posting strippable paper is gone into mobile 3 side of tier pole platform, starts positioning cylinder 25, positioning cylinder
25 drive positioning pin 28 to be inserted into the positioning of 19 two sides positioning hole of cloth beam mounting plate, open shift fork cylinder 25, and shift fork 24 pushes half
Clutch 1 is chimeric with half-clutch device 2 27.
5, fine motor 10 is put in starting, drives fiber placing shaft 11, fiber storage tray 12 to put fibre, by the carbon fiber yarn 32 in fiber storage tray 12
Fibre disk 13 pass through in extraction, by resin dip tank 14, dip-coating flux type ring oxygen resin mortar, through anilox roller 15 by epoxy resin
The uniform dip-coating of rubber cement is on carbon fiber yarn；The carbon fiber yarn 32 is in shaped like narrow carbon fiber yarn band.
The carbon fiber yarn that dip-coating has epoxy resin rubber cement is drawn on 18 periphery one end strippable paper of cloth beam.
6, starting cloth beam driving motor 22 drives cloth beam 18 to wind carbon fiber yarn, while starting lead screw transmission motor
6, lead screw transmission motor 6 arranges fine platform 3 by the way that the transmission of lead screw 4 is mobile, automatic closely by carbon fiber forward in 18 periphery of cloth beam
Yarn reel is wound on the strippable paper on cloth beam, touches limit switch when around full carbon fiber yarn, reaching set stroke on cloth beam 18,
Controlled by PLC programmable controller in matched electric control box 31, stop cloth beam driving motor 22, put fine motor 10,
Lead screw transmission motor 6 operates.
7, shift fork pusher cylinder 25 is opened, shift fork 24 pushes half-clutch device 1 to reset, leaves half-clutch device 2 27, closes
Positioning cylinder 21 is closed, positioning pin 28 is exited from the location hole of cloth beam mounting plate 19；Stir handgrip bar 29, rotation support shaft
20, the cloth beam for being wound with the carbon fiber gauze for being coated with epoxy rubber cement is turned into 1 rear side of rack, using blade along cloth beam
On 30 graduation of cutter groove, paper will be left and removed from cloth beam 18 together with carbon fiber gauze, be soaked with epoxy rubber cement for two layers
Carbon fiber gauze cross folding flatten together, cross folding angle be 0-60 degree.
8, the carbon fiber gauze of epoxy resin rubber cement lies in rack the dip-coating of cross folding together in process 7
On, it is placed on room temperature standing in the ventilative environment of logical ring and puts, so that epoxy solvent is volatilized, asphalt mixtures modified by epoxy resin of the dip-coating on carbon fiber gauze
Together, room temperature standing is put-four days three days (72HR or more) is made carbon cloth to the normal temperature cure of rouge rubber cement.
Carbon cloth prepares carbon fiber product for cutting pre-shaped.
The strippable paper uses anti-sticking low, silicone oil paper.
Claims (10)
1. a kind of carbon fiber cloth weaving machine, it is characterised in that: including rack, put fine device, resin dip tank, the fine device of automatic row
And cloth-rolling device；Automatic row fine device is housed on front side of rack, fine device is put and is mounted on automatic row's fine device front end, rack rear portion
Equipped with cloth-rolling device, transmission device for cloth roller is installed in the rack of batching roller arrangement side, is driven cloth-rolling device batching；
It is automatic arrange fine device include arrange fine workbench, it is mobile arrange fine platform, lead screw, feed screw nut, lead screw transmission motor, sliding bar and
Sliding block；It arranges fine workbench to be arranged on front side of rack, row's fine workbench top is equipped with movement and puts fine platform；
The fine workbench middle part of row is equipped with lead screw, lead screw transmission motor is mounted on row's fine workbench end, passes through shaft joint and silk
Thick stick is connected, and is used for turn-screw, and the fine platform of mobile row is driven to arrange fibre automatically；
Be separately installed with sliding bar in lead screw two sides, mobile fine platform lower part of arranging is equipped with feed screw nut and sliding block, feed screw nut with
Lead screw cooperation, slide block set slide mobile fibre platform of arranging in lead screw transmission along sliding bar on sliding bar；
Putting fine device includes putting fine frame, putting fine motor, fiber placing shaft, fiber storage tray and excessively fine disk；
It is mobile arrange fine platform front end and be equipped with put fine frame, put fine frame top and fiber placing shaft be installed, put fine motor and be mounted on and put fibre
On frame, fiber storage tray is housed on fiber placing shaft, excessively fine disk, which is mounted on, puts fine frame front end；
Resin dip tank is mounted on the fine platform of mobile row, and carbon fiber yarn dipping resin is housed in resin dip tank, is soaked in resin
More equal rubber-surfaced rolls are housed in painted groove, keep carbon fiber yarn dip-coating uniform；
Cloth-rolling device include two cloth beams, cloth beam mounting plate, support shaft, cloth beam positioning cylinder, cloth beam driving motor,
Cloth beam transmission shaft, transmission clutch, shift fork and shift fork pusher cylinder；
The transmission clutch uses dental inlay block formula clutch, is made of half-clutch device one, half-clutch device two；
Two cloth beam both ends pass through bearing respectively and are mounted on cloth beam mounting plate, pacify respectively in the middle part of two pieces of cloth beam mounting plates
Dress is fixed in support shaft, and support shaft both ends are mounted on the rack by bearing, bearing block；
Cloth beam transmission shaft is mounted on the rack portion, and half is equipped on the spline of cloth beam transmission shaft front end from device one, half-clutch device
One is pushed by shift fork, shift fork cylinder, and the half-clutch device two being fixedly mounted with batching roll end matches；
Cloth beam driving motor is mounted on bottom of the frame, and cloth beam driving motor drives cloth beam transmission by belt pulley, belt
Axis, cloth beam transmission shaft drive cloth beam to wind carbon fiber yarn by transmission clutch, form cloth cover in winding up roller periphery.
2. carbon fiber cloth weaving machine according to claim 1, it is characterised in that: outside two cloth beam mounting plates on side frame
It is respectively provided with cloth beam positioning cylinder, cloth beam positioning cylinder front end is equipped with fastening screw, in corresponding cloth beam mounting plate
It is equipped with pin hole.
3. carbon fiber cloth weaving machine according to claim 1, it is characterised in that: be provided with handgrip on cloth beam mounting plate
Bar.
4. carbon fiber cloth weaving machine according to claim 1, it is characterised in that: the mountable top in rack on front side of the cloth beam
Paper cylinder, top paper cylinder front end are equipped with top paper roller bearing, and paper roller bearing is pushed up during cloth beam batching and is acted against on the outside of cloth beam
On strippable paper, prevent non-batching strippable paper from loosening from cloth beam.
5. carbon fiber cloth weaving machine according to claim 1, it is characterised in that: be provided with cutter groove on the cloth beam, just
It is removed in carbon fiber cloth is scratched strippable paper using blade.
6. carbon fiber cloth weaving machine according to claim 1, it is characterised in that: described puts fine motor using servo electricity
Machine puts fine motor by transmission belt and drives fiber placing shaft, fiber storage disc spins, uniformly unreels carbon fiber yarn by fiber storage tray.
7. carbon fiber cloth weaving machine according to claim 1, it is characterised in that: the half-clutch device one is slidingtype half
Clutch.
8. the woven fabric method of carbon fiber cloth weaving machine described in claim 1, it is characterised in that: steps are as follows
(1) solvent epoxy varnish rubber cement is prepared:
Two doses of solvent epoxy varnish A, B and solvent are added in agitator by weight ratio, stirred evenly spare；
Solvent epoxy varnish A: solvent epoxy varnish B: weight of solvent part proportion is 17-18:0.5-2:8-9
(2) prepared epoxy resin rubber cement is contained in resin dip tank；
(3) strippable paper is pasted on cloth beam excircle using Pressure sensitive adhesive tape；
(4) cloth beam for posting strippable paper is gone into mobile tier pole platform side, starts positioning cylinder, positioning cylinder drives positioning pin
It is inserted into the positioning of cloth beam mounting plate two sides positioning hole, opens shift fork cylinder, shift fork pushes half-clutch device one and half-clutch device two
It is chimeric；
(5) fine motor is put in starting, and fiber placing shaft, fiber storage tray is driven to put fibre, and fine disk was passed through in the carbon fiber yarn extraction in fiber storage tray,
Pass through resin dip tank, dip-coating flux type ring oxygen resin mortar, through anilox roller by the uniform dip-coating of epoxy resin rubber cement in carbon fiber
On yarn；
The carbon fiber yarn that dip-coating has epoxy resin rubber cement is drawn on the strippable paper of cloth beam periphery one end；
(6) starting cloth beam driving motor drives cloth beam to wind carbon fiber yarn, while starting lead screw transmission motor, lead screw transmission
Motor arranges fine platform by the way that lead screw transmission is mobile, automatic closely by carbon fiber yarn on cloth beam forward in cloth beam periphery
Strippable paper on, touch limit switch when around full carbon fiber yarn, reaching set stroke on cloth beam, pass through matched electrical control
PLC programmable controller controls in case, stops cloth beam driving motor, puts fine motor, the operating of lead screw transmission motor:
(7) shift fork pusher cylinder is opened, shift fork pushes half-clutch device one to reset, and leaves half-clutch device two, closes positioning cylinder, fixed
Position pin is exited from the location hole of cloth beam mounting plate；Handgrip bar is stirred, rotation support shaft is coated with epoxy rubber cement for being wound with
The cloth beam of carbon fiber gauze turns on rear side of rack, using blade along the cutter groove graduation on cloth beam, will leave paper together with
Carbon fiber gauze is removed from cloth beam together, and the carbon fiber gauze cross folding that two layers is soaked with epoxy rubber cement is pressed together
Flat, cross folding angle is 0-60 degree:
(8) the carbon fiber gauze of epoxy resin rubber cement lies on rack the dip-coating of cross folding together in process (7),
It is placed on room temperature standing in the ventilative environment of logical ring to put, so that epoxy solvent is volatilized, epoxy resin of the dip-coating on carbon fiber gauze
Together, room temperature standing, which is put-four days three days, is made carbon cloth for rubber cement normal temperature cure.
9. the woven fabric method of carbon fiber cloth weaving machine according to claim 8, it is characterised in that: the solvent type epoxy
Resin A selects YB5-35A, solvent epoxy varnish B to select YPS-35B, and the solvent selects (MEW)
It is a kind of in toluene, dimethylbenzene, ethyl alcohol or acetone.
10. the woven fabric method of carbon fiber cloth weaving machine according to claim 8, it is characterised in that: the carbon fiber yarn is in
Shaped like narrow carbon fiber yarn band.
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| CN201710028572.4A CN106592111B (en) | 2017-01-16 | 2017-01-16 | Carbon fiber cloth weaving machine and its woven fabric method |
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| CN111044024B (en) * | 2019-12-03 | 2021-11-30 | 江苏法尔胜光电科技有限公司 | Optical fiber ring winding machine capable of reducing residual curing glue of optical fiber ring |
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