Summary of the invention
Purpose of the present invention promptly is to propose a kind of float glass process sodium calcium silicon series fire-proofing glass, makes it have good fire resistance properties and better chemical stability, can use floating process to carry out large-scale industrial production.
Float glass process sodium calcium silicon series fire-proofing glass proposed by the invention, by weight percentage, it comprises following ingredients:
SiO
2 67~75% Al
2O
3 1.5~4% CaO 5~10%
MgO 0.5~3% R
2O 3~13% ZrO
2 0.2~2.5%
BaO 2~6% SrO 1~6%。
The glass that glass ingredient of the present invention is founded is 63.98 * 10 at 100 ℃~400 ℃ thermal expansivity
-7/ ℃~71.23 * 10
-7/ ℃, (viscosity is 10 to Qi Lite
7.6DPas) softening temperature is more than 800 ℃.Viscosity is 10
2Temperature during dPas is below 1550 ℃.
Float glass process of the present invention is produced the composition of flame resistant glass, is sodium, calcium-silicate glass, is to do some composition adjustment on the basis of common float glass composition: replace a part of MgO to increase the density and hardness of glass with CaO; The Sr that adds
2+, Ba
3+, Zr
4+Plasma is in cyberspace, and silicon-oxy tetrahedron is on every side worked the effect of gathering, and increases the compactness of structure, impels the coefficient of expansion to descend, and softening temperature increases, and guarantees that with this glass has resistivity against fire in the regular hour, thereby reaches the fp purpose.Through to consistent after the adjustment of common float glass component portion, do not influence with floating process and carry out moulding production with common float glass system composition.The glasswork thermal expansivity of being founded by this one-tenth branch is low, and the softening temperature height has good fire resistance properties and better chemical stability.The organic combination of decoration, environment purification and safety performance can be protected user's life, property safety effectively
The selected raw material of the present invention removes ZrO
2, SrO, BaO select industrial chemicals for use, all the other all adopt the ore powder.For the ease of fusing, improve the glass metal refining quality, the sandstone powder particles and the Feldspar Powder material granularity upper limit are respectively 0.63mm, 0.51mm, and the granularity lower limit does not have particular requirement; All the other raw materials are similar to common float glass requirement, and the chemical constitution of various raw materials, granularity, moisture should satisfy the needs that float glass process is produced; Used industrial chemicals does not have particular requirement.
When preferred glass is formed, consider various compositions are in the preferred range, for ease of fusing, clarification, preferred First Principles makes the clarifying temp of this glass below 1550 ℃; The viscosity of this glass composition should satisfy the needs that the float glass process moulding is produced, and produces needs for satisfying, and it is 10 that preferred second principle is adjusted to glass viscosity with each composition
4Temperature during dPas is below 1150 ℃; Another principle of considering moulding prevents the crystallization in the moulding process for adjusting the recrystallization temperature and the performance of component; Preferred the 3rd principle is 69.13 * 10-7/ ℃ for thermal expansivity in the time of 0~400 ℃.Thus, the content of each moiety of float glass process production flame resistant glass of the present invention is adjusted in the following manner.
[SiO
2]
SiO
2Be the necessary composition of soda-lime-silica glass, in the glass skeleton, account for the composition of leading role.SiO
2Content generally is no more than 75%; Surpass this value, the fusing of component and the clarification of glass just require higher temperature.Be lower than at 66% o'clock, the softening temperature of glass is low excessively, and its content is chosen between 68~75%.
[Al
2O
3]
Al
2O
3Be the effective constituent that improves glass transition temperature and improve chemical stability, in certain content range can and SiO
2Simultaneously as glass-former.According to the aluminium anomalous effect, adjust Al
2O
3Content can change the thermal property and the chemical property of glass.Controlling its content can increase the anti-chemical capacity and the softening point temperature of glass.Add a spot of Al
2O
3Can improve its increased devitrification resistance and water tolerance effectively.Al
2O
3Therefore if during less than 1.5%, then its effect is too small, is being necessary more than 15% at least, when its consumption 5% when above, the fusing of glass and clarification be difficulty, unfavorable to float glass process production, its content is chosen in 2~4%.
[CaO]
CaO can not only improve the pre-arcing characterisitics of single-sheet fire-resistant glass component effectively, and can improve the softening temperature of glass effectively, can effectively reduce fusing, clarifying temp simultaneously.CaO content is lower than at 6% o'clock, DeGrain, so content is selected in more than 6%.Content is higher than at 11% o'clock, can increase glass metal viscosity under the high temperature, is unfavorable for the fusing of flame resistant glass component, and the crystallization property of glass ingredient is increased, so content is not higher than 11%, its content is chosen in 6%~10%.
[MgO]
MgO can not only improve the pre-arcing characterisitics of single-sheet fire-resistant glass admixtion effectively, and can improve the softening temperature of glass effectively, improves the coefficient of expansion of glass body.MgO content is lower than at 0.8% o'clock, DeGrain, and tendency towards devitrification increases by 4.5% the time when MgO content surpasses.Therefore content is preferably 0.8%~2.5%.
[CaO]+[MgO]
CaO and MgO have its best amount ranges, but it is also had best service requirements with measuring, and are to improve to melt and chemical stability, so must be the crystallization of feed glass more than 6.8% with amount, and it must be controlled at below the 13 weight % with measuring.
[R
2O](R=Na,K)
Na
2O, K
2O is a solubility promoter, has the effect that reduces fusion, clarifying temp, simultaneously Na
2O and K
2The interaction of O can improve the processability of glass effectively, reduces the tendency towards devitrification of glass body significantly.When it does not have effect during with quantity not sufficient 1.5, therefore preferably more than 1.5%.Yet, even R
2O adds slightly also can make the softening temperature of glass reduce greatly, the aggressiveness of refractory brick is increased, so the two should be controlled at 7%~13% with amount.
[ZrO
2]
ZrO
2Can improve the softening temperature of glass effectively, and can improve the water tolerance of glass, increase thereupon but increase temperature of fusion with content.ZrO
2With Al
2O
3Equally influential to physical and chemical performances such as the chemical stability of glass, thermostability, physical strengths.Content is 02%~2.0%.
[BaO]
BaO can improve the melting properties of glass effectively, reduces the thermal expansivity of glass body, but its consumption surpasses 5%, causes raw materials cost to increase, and simultaneously refractory corrosion is increased the weight of.The present invention selects its content 3%~5%.
[SrO]
SrO can improve the melting properties of glass effectively, is the effective constituent that improves glass softening point simultaneously.Its consumption is too high, can cause raw materials cost to increase, and increase the tendency towards devitrification of glass, and the present invention selects its content 2%~4%.
[BaO]+[SrO]
Except control BaO, SrO content separately, BaO+SrO also must strictly control in composition of the present invention, otherwise influential to fusing and glass properties.It is 5%~9% that the present invention selects BaO+SrO content.
Embodiment
The present invention is described further (composition is all by weight percentage) in conjunction with following example:
Embodiment 1:
Following component concentration is all represented with the weight percent form.
Silica sand 62.9% feldspar 8.91% Wingdale 11.74% rhombspar 9.05%
Soda ash 3.8% saltcake 1.04% fluorite 1.2% zircon sand 1.52%
K
2CO
3 7.48% BaCO
3 6.5% SrCO
3 2.88% C 0.05%
Surplus is the impurity brought into of raw mineral materials or the finings of adding.
According to the composition of this glass, adopt the glass fining agent of sandstone, rhombspar, Wingdale, soda ash, barium salt, strontium salt, aluminum oxide, lithium salts, boric acid, zircon sand, sylvite and suitable proportion to make glass batch.Use saltcake+C powder or NaCl+KNO as finings.Drop into crucible with being in harmonious proportion good a collection of admixtion, selected charge temperature is 1400 ℃, and this temperature is insulation half an hour down, is warming up to 1520 ℃ of insulations 2 hours then, comes out of the stove and waters the rectangularity fritter, goes into 600 ℃ of annealing of retort furnace immediately, allows its slow cooling.
Embodiment 2
Following component concentration is all represented with the weight percent form.
Silica sand 60.5% feldspar 10.3% Wingdale 10.6% rhombspar 10.5%
Soda ash 33% saltcake 1.04% fluorite 1.2% zircon sand 1.4%
K
2CO
3 6.9% BaCO
3 5.4% SrCO
3 3.6% C 0.05%
Surplus is the impurity brought into of raw mineral materials or the finings of adding.
According to the composition of this glass, adopt the glass fining agent of sandstone, rhombspar, Wingdale, soda ash, barium salt, strontium salt, aluminum oxide, lithium salts, boric acid, zircon sand, sylvite and suitable proportion to make glass batch.Use saltcake+C powder or NaCl+KNO as finings.Drop into crucible with being in harmonious proportion good a collection of admixtion, selected charge temperature is 1400 ℃, and this temperature is insulation half an hour down, is warming up to 1520 ℃ of insulations 2 hours then, comes out of the stove and waters the rectangularity fritter, goes into 600 ℃ of annealing of retort furnace immediately, allows its slow cooling.
The glass sample that embodiment 1 and embodiment 2 obtained carries out the mensuration of transition point, softening temperature, thermal expansivity, and data are as follows:
The coefficient of expansion (10
-7/℃)
|
Temperature (℃) |
Embodiment 1 |
Embodiment 2 |
α
400 |
71.23×10
-7/℃
|
71.20×10
-7/℃
|
α
300 |
69.30×10
-7/℃
|
68.96×10
-7/℃
|
α
200 |
67.13×10
-7/℃
|
68.23×10
-7/℃
|
α
100 |
63.98×10
-7/℃
|
64.68×10
-7/℃
|
Transition temperature (Tg) |
613℃ |
614℃ |
Softening point temperature (10
7.6dPa.s)
|
8413℃ |
8393℃ |
Viscosity is 10
2The temperature of dPa.s
|
1540℃ |
1538℃ |