CN100360697C - Steel for mold for use in molding plastic - Google Patents

Steel for mold for use in molding plastic Download PDF

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Publication number
CN100360697C
CN100360697C CNB2003801043485A CN200380104348A CN100360697C CN 100360697 C CN100360697 C CN 100360697C CN B2003801043485 A CNB2003801043485 A CN B2003801043485A CN 200380104348 A CN200380104348 A CN 200380104348A CN 100360697 C CN100360697 C CN 100360697C
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steel
thermal conductivity
ferrite
content
machinability
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Expired - Lifetime
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CNB2003801043485A
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CN1717503A (en
Inventor
濑罗知晓
海野正英
城毅
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Nippon Steel Corp
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Sumitomo Metal Industries Ltd
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/12Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium, or niobium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/24Ferrous alloys, e.g. steel alloys containing chromium with vanadium
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/005Ferrite
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/009Pearlite

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Heat Treatment Of Steel (AREA)

Abstract

A steel for a mold for use in molding a plastic which has a chemical composition, in mass %: C: 0.25 to 0.45 %, Si: less than 0.3 %, Mn: 0.5 to 2 %, S: 0.01 to 0.05 %, sol. Al: 0.02 % or less and the balance: Fe and impurities, has a two phase metal structure composed of 15 to 30 area % of ferrite and the balanced amount of pearlite, and exhibits an austenite grain size defined in JIS G 0551 of 3 or more. The steel may further comprises Cr up to 0.5 % and/or V less than 0.2 %. The steel for a mold combines good machinability and high thermal conductivity and can be produced at a low cost.

Description

The mould for plastics steel
Technical field
The invention relates to the employed die steel in aspects such as injection molded of plastics.
Background technology
With automobile with instrument panel and collision bumper, household electrical appliances employed mould during with the large scale plastic product injection moldeds such as casing of televisor and air conditioning machinery, using the Primary Steel of the S 55C level of regulation among the JIS G 4051.This IS G 4051 is about the standard of Japanese Industrial Standards' " physical structure carbon steel steel (Carbon Steel for Machine Structure Use) ".
To the desired characteristic of mould for plastics be good machinability and high thermal conductivity coefficient etc.
As the improved steel of machinability, just like No. 3141735 communique of special permission and the special steel that is proposed in the 2002-12941 communique of opening.In addition, the steel that is improved as thermal conductivity is opened flat 8-209298 communique and the spy opens disclosed steel in the flat 10-96049 communique just like the spy.
Disclosed steel contains the sulfide of volume in No. 3141735 communique of above-mentioned special permission, and the content of Si is more than 0.5%.The spy opens disclosed steel in the 2002-12941 communique, and its Si content is more than 0.30%, and metal structure is ferrite and pearlitic two phase constitutions that ferrite accounts for 15~40% areas.In addition, the spy opens flat 8-209298 communique and special opens that disclosed steel is to make the content of each following composition of C be able to balance in the flat 10-96049 communique, and to make metal structure be the steel of 2 phase constitutions of martensite single-phase or martensite and bainite.
But, specially permit No. 3141735 communique and spy and open in the 2002-12941 communique disclosed steel thermal conductivity is not considered that fully the low shortcoming of thermal conductivity is arranged.In addition, the spy open flat 8-209298 communique and special open disclosed steel in the flat 10-96049 communique since metal structure to be martensite single-phase or 2 phase constitutions of martensite and bainite, thereby the imperfect shortcoming of machinability is arranged.
Like this, it is difficult making machinability and the thermal conductivity while and depositing, and wishes to develop the die steel of the cheapness that makes this two while and deposit.
Summary of the invention
The present invention makes in view of above-mentioned practical situation, and its purpose is to provide the mould for plastics steel of the cheapness that makes machinability and thermal conductivity and deposit.
Particularly, with mould for plastics steel that following performance is provided is purpose, promptly, hardness is 180~210 by the HBW (10/3000) of defined among the JIS Z 2243, the maximum wear loss VBmax of instrument (mm) in the cutting test of under the following conditions milling cutter processing is below 0.40, and the thermal conductivity λ (W/m ℃) 100 ℃ the time is more than 45.
The condition of cutting test
Rotating speed (N): 2720rpm,
Feeding speed (F): 600mm/min
Penetraction depth (Ad): 5mm
Incision width (Rd): 25mm
Length of cut (L): 3m
Tool using: the single-point tool of the P30 of regulation among the JIS B 4053.The maximum wear loss VBmax of instrument (mm) is the maximum abrasion width of the flank of instrument.
JIS Z 2243 is about the regulation of Japanese Industrial Standards " static hardness test method (Method ofBrinell hardness test) ".HBW (10/3000) is one of hardness mark shown in the table 1 of Z 2343.
Main points of the present invention are the mould for plastics steel of following (1) and (2).
(1) in quality %, contain 0.28~0.45% C, less than 0.3% Si, 0.5~2% Mn, 0.01~0.05% S, the sol.Al below 0.02%, all the other are Fe and impurity, metal structure is to be pearlitic 2 phase constitutions by area % 15~30% for the ferrite rest part, and the austinite grain size sequence number of regulation is a mould for plastics steel more than 3 among the JIS G 0551.
(2) outside the composition of putting down in writing in above-mentioned (1), contain 0.1~0.5% Cr and 0.03 above and in addition by quality % less than among 0.2% the V one or both, rest part is made up of Fe and impurity, metal structure is to be pearlitic 2 phase constitutions by area % 15~30% for the ferrite rest part, and the austinite grain size sequence number of regulation is a mould for plastics steel more than 3 among the JIS G 0551.
JIS G 0551 is the standard in the Japanese Industrial Standards " the austinite grain size test method of steel (Methodof austenite grain determinat ion test for steel) ".This standard is corresponding to ISO 643 (Steel-Micrographic determination of the ferriticor austenitic grain size).
Present inventors are that the basis experimentizes with above-mentioned Primary Steel S55C in order to achieve the above object, know following situation, have finished the invention described above.
(a) increment of alloying element is no matter which kind of element all makes the thermal conductivity of steel reduce.Therefore, no matter which kind of element, its content all should be low as far as possible.Wherein the influence of Si is bigger, so Si content need be limited in less than 0.3%.
Fig. 1 is the result with aftermentioned embodiment, is put in order and the figure that makes with the relation of Si content and thermal conductivity.Scheme obviously as can be known thus, Si is the element that thermal conductivity is had big influence.
(b) content of C, Mn and sol.Al need be limited in respectively below 0.28~0.45%, 0.5~2% and 0.02%.
(c) machinability can be by making metal structure become ferrite and pearlitic 2 phase constitutions are improved.Particularly the austinite grain size sequence number that accounts for 2 phase constitutions of ferritic-pearlitic of 15~30 area % and JIS G 0551 defined for the ferrite ratio when metal structure is 3 when above, and machinability significantly improves.
Table 1 is as object with the steel No.1 in the steel that provides among the aftermentioned embodiment, make the austenite of its ferritic-pearlitic tissue (ferrite area ratio 22%) that various grain size number sequence number be arranged, after carrying out the milling cutter processing cutting test of above-mentioned condition, the table that the result of the maximum wear loss VBmax of instrument is listed.
As shown in Table 1, in the austinite grain size sequence number was situation more than 3, the maximum wear loss VBmax of instrument can guarantee good machinability below 0.4mm.
Table 1
Steel No. The austinite grain size sequence number The maximum wear loss VBmax (mm) of instrument
1 6 0.09
2 3.5 0.27
5 2 0.47
Description of drawings
Fig. 1 is the figure of expression Si content and thermal conductivity relation.
Fig. 2 is the figure of the maximum wear loss relation of expression ferrite ratio and instrument.
Embodiment
Stipulated mould for plastics steel of the present invention in the above described manner, now its reason has been elaborated.In addition, if no prior spy does explanation, " % " promptly refers to " quality % ".
1, about chemical constitution
C:0.28-0.45%
Guaranteeing that aspect the intensity of steel, C is important element, minimum 0.28% the content that also needs.On the other hand, if its content surpasses 0.45%, either pearlite occurred will increase, and can not get ferrite content described later, can not guarantee desirable machinability.Therefore C content is decided to be 0.28~0.45%, preferably 0.35~0.43%.
Si: less than 0.3%
Si can make the cutting ability of steel improve, says from another point of view, and also be to make the significantly reduced element of thermal conductivity.But if will improve the thermal conductivity that in fact depends on chemical constitution, guarantee desirable machinability and thermal conductivity, as mentioned above, need make Si contain quantity not sufficient 0.3%.Be in the situation of purpose to improve thermal conductivity only, Si content is few more good more.But too after a little while, can produce the situation that is difficult to guarantee machinability.Thereby its content is preferably 0.15~0.25%.
Mn:0.5~2%
Identical with above-mentioned C, Mn is guaranteeing that aspect the intensity of steel also be important element, minimum 0.5% the content that also needs.Say from another point of view,, then can cause toughness to reduce if content surpasses 2%.Therefore, Mn content is decided to be 0.5~2%.Preferred scope is 0.8~1.5%, and most preferred scope is 1~1.3%.
S:0.01~0.05%
Guaranteeing that aspect the machinability of steel, S is important element, minimum 0.01% the content that also needs.Say that from another point of view if its content surpasses 0.05%, toughness, ductility and weldability will reduce.Thereby S content should be 0.01-0.05%.More preferably 0.02~0.04%, most preferably 0.025~0.04%.
Below the sol.Al:0.02%
Al adds as the reductor of steel.Moreover Al can form AlN, is to the contributive element of grain refining.For these effects are given full play to, sol.Al content is preferably in more than 0.001%, is oxide compound but superfluous Al can form aluminium, and the purity of steel is degenerated, and causes the problem of hairline.In addition, machinability and thermal conductivity are reduced.Thereby be among the present invention of purpose so that the steel that machinability and thermal conductivity both are improved to be provided, Al content is few more good more; And by above-mentioned Si or/and Mn has fully carried out under the situation of deoxidation, in steel, may not contain.Therefore, Al content is set at below 0.02% according to sol.Al.Be limited to 0.01% on preferred, be limited to 0.005% on most preferred.
Mould for plastics of the present invention is outside mentioned component with one of steel, all the other steel for being made of Fe and impurity.The another kind of steel of the present invention is outside mentioned component, also contains one or both the steel in the following element.
Cr、V:
Cr and V have the hardenability that improves steel and the effect that improves intensity.Thereby wanting to obtain under the situation of this effect, can add wherein a kind of or two kinds.With the Cr content more than 0.1%, can obtain above-mentioned effect with the V content more than 0.03%.But if Cr content surpasses 0.5%, pearlitic intensity becomes too high, and not only machinability reduces, and thermal conductivity also reduces.Have, if V content reaches 0.2% when above, the amount of the carbide of V will increase again, and ferritic intensity becomes too high simultaneously, not only makes the machinability reduction, and thermal conductivity also can reduce.Especially V is more remarkable than the effect that Cr reduces machinability.Therefore, when adding these two kinds of elements, Cr content should be 0.1~0.5%, and V should be more than 0.03% but less than 0.2%.Being more preferably Cr content is 0.1~0.35%, and V content is 0.03~0.1%.
2. about metal structure
As mentioned above, in area %, ferrite accounts for 15~30% in the metal structure, and all the other must be 2 phase constitutions of pearlitic ferritic-pearlitic.This is because following reason is arranged.
Perlite is to generate at the intragranular of original austenite, and ferrite is to generate on the crystal boundary of original austenite.So perlite is than the more difficult generation shearing strain of ferrite.If thereby original austenite grain is big, then the perlite piece is just big, and shearing strain just is difficult for.Say that from another point of view if original austenite grain is little, then the perlite piece is just little, the ferrite around the perlite deforms, and it is easy that its shearing strain just becomes.In other words, machinability is improved.
But under the situation of ferrite content less than 15 area %, perlite is many, and the too high and machinability of hardness reduces.On the other hand,, guarantee that not only its intensity becomes difficult if the area % of ferrite content surpasses 30%, and because the hardness deficiency, thereby make the needed wear resistant deficiency of mould.Therefore, in the present invention, making its metal structure become ferritic area % is 15~30% and all the other are 2 phase constitutions of pearlitic ferritic-pearlitic.
Again, said ferritic area % is the numerical value of trying to achieve as follows among the present invention.
Get the sample of any size and handle,, the treat surface of the sample after handling is done microscopic examination, photograph with digital camera according to the method for stipulating among the JIS G0552 according to the method for regulation among the JIS G 0552.Black in resulting image part (perlite) for example as " 1 ", is for example carried out binary image as " 0 " with white portion (ferrite) and handled, from shooting area " S 1" in deduct the total area " S of the part that is judged to be " 1 " 2", with the value after deducting divided by shooting area " S 1", on duty with what tried to achieve with 100, can try to achieve ferritic area %.That is:
Ferritic area %={ (S 1-S 2)/S 1} * 100
JIS G 0552 is about the standard of Japanese Industrial Standards " the ferrite grain size number test method of steel (Method of ferrite grain determination test for steel) ".This standard is also corresponding with ISO 643.
As mentioned above, grain size number must be that the austinite grain size sequence number according to defined among the JIS G 0551 is the close grain more than 3.This is because as above-mentioned table 1 as shown in, under the situation of austinite grain size sequence number less than 3, can not get assurance as the maximum wear loss VBmax of purpose instrument, can not guarantee desired machinability.In addition, grain size number wishes it is compact grained, does not therefore stipulate the upper limit of grain size number sequence number.
The above-mentioned metal structure of stipulating among the present invention can obtain by following process.Promptly implementing for example to the steel with chemical constitution of stipulating among the present invention, forging temperature is 1000~1300 ℃, forging final temperature is below 1000 ℃, forging ratio is the hot-work more than 3, be heated to 850~1000 ℃ then, after austenitizing, execution is carried out 500~700 ℃ of following tempered thermal treatments subsequently with the following speed of cooling refrigerative normalizing treatment of 450 ℃/h.The adjustment of grain size number can be undertaken by the adjustment of forging ratio, forging final temperature and normalizing treatment temperature.
Followingly the present invention is described according to embodiment.
Embodiment
Utilize the high frequency smelting furnace will have 27 kinds of steel meltings of composition shown in the table 2, the ingot bar that obtains is heated to 1200 ℃, being 2~5 in forging ratio then, forging finishing temperature is to carry out heat forged under 800~1000 ℃ the situation, makes the test materials that thickness and width are 110mm.
The test materials that is obtained, imagination need be in order to carry out the manufacturing of actual injection molding of plastics mould, at 850~1000 ℃ after heating in 1~3 hour keeps, enforcement carries out the refrigerative normalizing with the speed of cooling of 90 ℃/h and in 4 hours tempering of 580 ℃ of heating maintenances, being adjusted into austinite grain size sequence number, ferrite ratio, tissue, hardness (HBW) and thermal conductivity λ is the test materials of numerical value shown in the table 2.
Adjusted test materials then supplies to the cutting test of carrying out the milling cutter processing identical with above-mentioned condition, comes the maximum wear loss VBmax (mm) of inspection tool.Its result is shown in Table 2 in the lump.
The ferrite ratio is measured by aforesaid method, and thermal conductivity λ is 100 ℃ of values of measuring down with laser flash method.
As shown in table 2, satisfy the steel of the present invention of No.1~4 of prescribed condition among the present invention, its thermal conductivity is all more than 45, and all below 0.40mm, thermal conductivity and machinability are all good for the maximum wear loss VBmax of instrument.
With above situation to recently seeing, any in chemical constitution, austinite grain size sequence number, ferrite ratio and the tissue more than one not in the present invention No.5~27 within the scope of regulation relatively use steel, their thermal conductivity λ does not have both high thermal conductivity coefficient and good machinability or/and the maximum wear loss VBmax of instrument does not reach target value of the present invention.
Table 2
Notes 2) the granularity sequence number is an austinite grain size sequence number number.Notes 3) F in the tissue hurdle represents ferrite, and P represents perlite, and B represents bainite.Notes 4) numerical value is the value of HBW (10/3000) in hardness (HBW) hurdle.Annotate 5) in the maximum wear loss of the instrument hurdle * mark is represented to take place in the cutting unusual, ends cutting test.</entry></row></tbody></tgroup></table></tables>
The industrial possibility of utilizing
Mould for plastics of the present invention has high thermal conductivity coefficient and good machinability with steel. In addition, die steel of the present invention not necessarily needs to add the alloying element of Cr, V, thereby inexpensive. Therefore, use mould for plastics steel of the present invention, can make large mold by enough a kind of materials, can reduce the manufacturing cost of mould.

Claims (2)

1. machinability and the good mould for plastics steel of thermal conductivity, it is characterized in that: in quality %, contain 0.28~0.45% C, be not enough to 0.3% Si, 0.5~2% Mn, 0.01~0.05% S, the sol.Al below 0.02%, all the other are made up of Fe and impurity; Metal structure is to be pearlitic 2 phase constitutions by area % 15~30% for the ferrite rest part, and the austinite grain size sequence number of regulation is more than 3 among the JIS G 0551.
2. machinability and the good mould for plastics steel of thermal conductivity, it is characterized in that: in quality %, contain among the V of Si, 0.5~2% Mn, 0.01~0.05% S, the sol.Al below 0.02% of 0.28~0.45% C, less than 0.3% and 0.1~0.5% Cr and 0.03% above but less than 0.2% one or both, all the other are made up of Fe and impurity; Metal structure is to be pearlitic 2 phase constitutions by area % 15~30% for the ferrite rest part, and the austinite grain size sequence number of stipulating among the JIS G0551 is more than 3.
CNB2003801043485A 2002-11-29 2003-11-28 Steel for mold for use in molding plastic Expired - Lifetime CN100360697C (en)

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JP2002348314A JP4192579B2 (en) 2002-11-29 2002-11-29 Steel for plastic mold
JP348314/2002 2002-11-29

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CN105177410B (en) * 2015-07-24 2017-03-15 成都三强轧辊股份有限公司 A kind of large-scale collars cold mould and its application and manufacturing process

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